CN201264029Y - Deep hole washer - Google Patents
Deep hole washer Download PDFInfo
- Publication number
- CN201264029Y CN201264029Y CNU2008201682099U CN200820168209U CN201264029Y CN 201264029 Y CN201264029 Y CN 201264029Y CN U2008201682099 U CNU2008201682099 U CN U2008201682099U CN 200820168209 U CN200820168209 U CN 200820168209U CN 201264029 Y CN201264029 Y CN 201264029Y
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- base
- deep hole
- pressing plate
- nozzle
- carriage
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Abstract
The utility model relates to a deep hole cleaner which comprises a base, wherein the base is provided with a bracket for placing parts and a nozzle assembly, the position of the bracket can be adjusted, the nozzle assembly comprises a cylinder arranged on the base, the cylinder is connected with a nozzle by a connection block, and one end of a high-pressure is connected into the nozzle. The utility model mainly has the following advantages: (1) the cleaning is thorough and clean, and no residual steel pill or dirt exists; (2) the cleaning time is shortened, the work efficiency is increased, and the labor intensity is reduced; (3) the operator can operate a plurality of devices in the cleaning process, and the cost can be greatly lowered; (4) the arranging position is flexible, and the range of application is wide.
Description
Technical field
The utility model belongs to part and cleans the field, is specifically related to a kind of deep hole cleaning machine.
Background technology
In machine driving, axial workpiece is being born very important effect, develop rapidly along with mechanical industry, the axial workpiece structure is also more complicated, can realize more function, axially bore very dark blind hole or directly drill through the hole such as many axial workpieces, bore many apertures on diametric(al), aperture is communicated with the deep hole of centre.The little burr that meeting when boring aperture produces can plough under in the deep hole, through facts have proved, is better than before heat treatment in deburring effect after the heat treatment and removes; After the heat treatment, also having greasy dirt is retained in the deep hole, when Shot Blasting, having the little shot of part again enters in the hole, with sticking together of greasy dirt, if clean untotally, when the part time job state, probably oilhole is stopped up, cause oil circuit obstructed, the part position is lubricated less than, wearing and tearing aggravation, has a strong impact on the life-span of part, in the gears engaged process, iron filings that do not clean up and shot also may directly cause very serious consequence, even can cause car crash along with lubricating oil arrives on the flank of tooth.In the actual production process, various unfavorable factors add together, have increased the difficulty of cleaning greatly, and traditional cleaning method mainly contains two kinds:
1, brush and cleaning fluid cooperate ablution: manually extend in the deep hole with brush and scrub, wash with cleaning fluid at last.This method is cleaned not thorough, and is main because iron filings and shot under the push effect of brush, not only are not cleaned out, is deep into the endoporus bottom all the better.Though there is the cleaning fluid flushing back, can only effectively clean the hole wall position, but for deep hole bottom, beyond one's ability to help often, can not thoroughly clean, shot is easy to remain in deep hole bottom, because deep hole bottom is difficult to see clearly with eyes, so cleaning performance is very undesirable.
2, air gun ablution: use air gun to clean endoporus with compressed air, this method is compared with first kind, cleaning performance makes moderate progress, but there is significant limitation, because after the product heat treatment, greasy dirt and shot stick together, so require quite high to compressed-air actuated pressure, part is difficult to effectively fixing in cleaning process, generally, can bore many little oilholes on the deep hole wall, in cleaning process, aperture can cause that air leaks, and reduces cleaning performance, particularly for through hole, compressed air can directly come out from the other end, can't play cleaning action.
More than two kinds of method inefficiencys, working strength is big, very most of product is arranged because reasons in structure, cleans very difficultly, is not suitable for production in enormous quantities, therefore, the cleaning deep hole is a long-standing problem always.
Summary of the invention
The utility model purpose is to clean not thorough in order to overcome existing cleaning technique, inefficiency, the defective that labour intensity is big, a kind of special-purpose deep hole cleaning machine is provided, realized that cleaning performance is good, labour intensity is little, utilization is flexible, the target of high efficiency, can directly intert and in subsequent handling, finish simultaneously.
The technical scheme that its technical problem that solves the utility model adopts is:
This deep hole cleaning machine, comprise base, base is provided with the carriage that is used to place part that the position can be regulated, also be provided with the nozzle component that is used for cleaning components on the base, this nozzle component comprises the cylinder that is installed on the base, cylinder links together by contiguous block and nozzle, and high-pressure water pipe one termination is gone into nozzle.
Carriage is installed on the bearer carrier, and this bearer carrier is fixed on the base, and has stopper slot; Dog screw is housed on the carriage, and this dog screw penetrates in the stopper slot; Also be provided with the trip bolt that is used for fixing on the carriage.
Base is provided with the Anchor plate kit that is used for fixing part, and Anchor plate kit comprises the pressing plate seat that is installed on the base, on the pressing plate seat pressing plate is installed, and handle is housed.
Base is provided with the top plate member that is used to block the part deep hole, and this top plate member comprises the push rod that is fixed on the base, and push rod is provided with the adjusting screw(rod) that can move horizontally, and the end of this adjusting screw(rod) is fixed with sprue.
The utility model beneficial effect mainly shows:
1, cleans the back thoroughly totally, noresidue shot or dirt.
2, scavenging period shortens, and has improved operating efficiency, has reduced labour intensity.
3, during cleaning was carried out, the operator can operate multiple devices simultaneously, can significantly reduce cost.
4, the installation site is flexible, and is applied widely.
Description of drawings
Fig. 1 is the utility model master TV structure schematic diagram.
Fig. 2 is the utility model side-looking structural representation.
Fig. 3 is the utility model plan structure schematic diagram.
Description of reference numerals: base 1, bearer carrier 2, stopper slot 2-1, dog screw 3, carriage 4, trip bolt 5, nozzle 6, contiguous block 7, high-pressure water pipe 8, cylinder 9, pressing plate seat 10, pressing plate 11, handle 12, push rod 13, adjusting screw(rod) 14, sprue 15, part 16.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
As shown in the figure, this deep hole cleaning machine comprises base 1, and base 1 is provided with the carriage 4 that is used to place part 16 that the position can be regulated.Carriage 4 is installed on the bearer carrier 2, and this bearer carrier 2 is fixed on the base 1, and has stopper slot 2-1.Bearer carrier 2 has two, is located at side by side on the base 1, and the two ends of carriage 4 are connected with two bearer carriers 2 respectively.Dog screw 3 all is equipped with at the two ends up and down of carriage 4, and two dog screws 3 penetrate respectively in the stopper slot 2-1 of two bearer carriers up and down.Also be provided with the trip bolt 5 that is used for fixing on the carriage 4.Also be provided with the nozzle component that is used for cleaning components 16 on the base 1, this nozzle component comprises installs cylinder 9 on the base 1.Cylinder links together by contiguous block 7 and nozzle 6, and high-pressure water pipe 8 one terminations are gone into nozzle 6.Base 1 is provided with the Anchor plate kit that is used for fixing part 16, and Anchor plate kit comprises the pressing plate seat 10 that is installed on the bearer carrier 2, and pressing plate 11 is installed on the pressing plate seat 10, and handle 12 is housed.Dog screw 3 also is housed on the pressing plate seat 10, and this dog screw 3 penetrates in the stopper slot 2-1; Also be provided with the trip bolt 5 that is used for fixing on the pressing plate seat 10.Base 1 is provided with the top plate member that is used to block the part deep hole, and this top plate member comprises the push rod 13 that is fixed on the base 1, and push rod 13 is provided with the adjusting screw(rod) 14 that can move horizontally, and the end of this adjusting screw(rod) 14 is fixed with sprue 15.
Using method and principle: according to the bearer carrier 2 of two appropriate length of part length scope design in the actual production, bearer carrier 2 is provided with stopper slot 2-1, with two bearer carriers, 2 parallel being installed on the underframe 1, the distance between two bearer carriers 2 is determined according to diameter of part scope in the actual production.With nut bearer carrier 2 is fixed on the base 1.The two ends of two carriages that are parallel to each other 4 are installed in respectively on two bearer carriers 2, bolt hole by two carriage 4 two ends inserts among the stopper slot 2-1 on the bearer carrier 2 respectively with dog screw 3, make carriage 4 on bearer carrier 2, adjust the position in front and back, and can not swing, make carriage 4 off-straights.Trip bolt 5 is respectively charged in the default screwed hole, both height can be regulated by trip bolt 5 again in the fixed position, and part center line and nozzle centerline on the carriage 4 are remained on the same straight line again.Utilize the time relay, set scavenging period, part is loaded on the carriage 4, press starting switch, cylinder 9 is started working, because cylinder 9 links together with nozzle 6 usefulness contiguous blocks 7, make whole nozzle component reach, nozzle 6 joins with part 16 endoporus, and high-pressure hydraulic pump is extracted cleaning fluid out and entered nozzle 6 by high-pressure water pipe, promptly begin to clean, cleaning fluid enters in part 16 endoporus, because impulsive force is very big, the cleaning fluid impurity such as greasy dirt, iron filings, shot of ining succession together fling at the bottom of the hole, at the bottom of the hole, meet obstructions bounce-back back ejection part 16.Through the cleaning of certain hour, stop automatically behind the scavenging period that the deadline relay is preset, nozzle component retreats, and leaves part 16, takes out part 16, promptly finishes cleaning.When, weight less when part 16 volumes is light, the impulsive force during the cleaning fluid ejection, part may be dashed from carriage 4, can't finish cleaning.At such part, this cleaning machine is provided with Anchor plate kit.Anchor plate kit is made up of pressing plate seat 10, pressing plate 11 and handle 12, and two thickness and the pressing plate 11 that pressing plate seat recess width matches are housed on the pressing plate seat 10, and handle 12 is housed on the pressing plate 11.Pressing plate 11 bottoms are plugged in the pressing plate seat groove, can slide front and back on pressing plate seat 10.Pressing plate 11 can be regulated according to the product height, cleans after compressing part with pressing plate 11 again, can reach the expection cleaning performance.For through-hole parts, because after the cleaning fluid ejection, no rebound effect, cleaning performance is undesirable, this cleaning machine is provided with top plate member, the top board parts are made up of push rod 13 and sprue 15, on the base with the collinear position of part center line on, be provided with a push rod 13, after part is put on the carriage 4, block part one end endoporus with sprue 15, sprue 15 1 end external diameters can insert endoporus less than the part diameter of bore, other end diameter is greater than the part end face diameter, be covered in part 16 end faces and be conditioned screw rod 14 and hold out against, be equivalent to the blind hole part, so just guaranteed the cleaning performance of through-hole parts.
In order to keep working environment to clean health, for cleaning machine installs a shell additional, part is installed and is taken out by the sliding door on the shell.
This cleaning machine utilizes the stopper slot 2-1 on the bearer carrier 2, the dog screw 3 of analog bracket 4 and bearer carrier 2 and trip bolt 5, when different parts clean, the installation site is adjusted, installation back part 16 inner hole centrelines and nozzle 6 center lines are remained on the same straight line, be applicable to the cleaning of the different size part of scope of design.
Installation process is as follows:
1, carriage is installed: two bearer carriers 2 are installed on base 1 side by side, after being screwed, are reinstalled two carriages 4.One of them screwed hole at carriage 4 two ends is connected with bearer carrier 2 with dog screw 3 and inserts stopper slot 2-1, and other two screwed holes trip bolt 5 of packing into peaks on bearer carrier 2 end faces after trip bolt 5 is locked, and carriage member installs.
2, nozzle component is installed: cylinder 9 is installed on base 1, and cylinder 9 links together by contiguous block 7 and nozzle 6, and high-pressure water pipe 8 one terminations are gone into nozzle 6, and nozzle component installs.
3, Anchor plate kit is installed: pressing plate seat 10 is installed on base 1, last two of pressing plate seat is connected with bearer carrier 2 with dog screw 3 than the major thread hole and inserts stopper slot 2-1, the two screw threads trip bolt 5 of also packing in addition, but peak on bearer carrier 2 end faces after trip bolt 5 is locked, pressing plate 11 is installed, and the handle 12 of packing on pressing plate seat 10) Anchor plate kit installs.
4, adjust: push rod 13 is welded on the base 1, adjusting screw(rod) 14 is packed in push rod 13 respective screw hole, range estimation nut center line get final product with nozzle centerline is concentric, the time setting of while deadline relay.
5, clean: part 16 is installed on two carriages 2, by screw regulate about the part, position, the left and right sides, make part 16 inner hole centrelines and nozzle 6 center lines on same straight line, lock-screw.The sprue 15 of packing in part other end aperture, and join with push rod 13.Press start button, cylinder 9 is started working, the nozzle component reach, nozzle 6 joins with part 16 endoporus, sprue 15 is held out against, high-pressure hydraulic pump is extracted cleaning fluid out and is entered nozzle 6 from high-pressure water pipe 8, enters part 16 endoporus again and cleans, under the effect of impulsive force, cleaning fluid is ined succession impurity such as greasy dirt, iron filings, shot together at the bottom of the hole, meeting obstructions, refluxes and sprays part in the bounce-back back, and the part cleaning process stops behind the default scavenging period of deadline relay automatically, nozzle component retreats, leave part, take out part, promptly finish cleaning.
Claims (7)
1, a kind of deep hole cleaning machine, comprise base (1), it is characterized in that: described base (1) is provided with the carriage that is used to place part (16) (4) that can regulate the position, base also is provided with the nozzle component that is used for cleaning components (16) on (1), this nozzle component comprises the cylinder (9) that is installed on the base (1), cylinder (9) links together by contiguous block (7) and nozzle (6), and high-pressure water pipe (8) one terminations are gone into nozzle (6).
2, deep hole cleaning machine according to claim 1 is characterized in that: described carriage (4) is installed on the bearer carrier (2), and this bearer carrier (2) is fixed on the base (1), and has stopper slot (2-1); Dog screw (3) is housed on the described carriage (4), and this dog screw (3) penetrates in the stopper slot (2-1), also is provided with the trip bolt (5) that is used for fixing on the carriage (4).
3, deep hole cleaning machine according to claim 2 is characterized in that: described bearer carrier (2) has two, is located at side by side on the base (1), and the two ends of described carriage (4) are connected with two bearer carriers (2) respectively.
4, deep hole cleaning machine according to claim 1, it is characterized in that: described base (1) is provided with the Anchor plate kit that is used for fixing part (16), this Anchor plate kit comprises the pressing plate seat (10) that is installed on the base (1), and pressing plate (11) is installed on the pressing plate seat (10), and handle (12) is housed.
5, deep hole cleaning machine according to claim 4 is characterized in that: described pressing plate seat (10) is installed on the bearer carrier (2), and is with bearer carrier (2) and is slidingly matched; Described bearer carrier (2) is fixed on the base (1), and has stopper slot (2-1); Dog screw (3) is housed on the described pressing plate seat (10), and this dog screw (3) penetrates in the stopper slot (2-1); Also be provided with the trip bolt (5) that is used for fixing on the pressing plate seat (10).
6, deep hole cleaning machine according to claim 5 is characterized in that: described bearer carrier (2) has two, is located at side by side on the base (1), and the two ends of described pressing plate seat (10) are connected with two bearer carriers (2) respectively.
7, deep hole cleaning machine according to claim 1, it is characterized in that: described base (1) is provided with the top plate member that is used to block the part deep hole, this top plate member comprises the push rod (13) that is fixed on the base (1), push rod (13) is provided with the adjusting screw(rod) (14) that can move horizontally, and the end of this adjusting screw(rod) (14) is fixed with sprue (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201682099U CN201264029Y (en) | 2008-11-27 | 2008-11-27 | Deep hole washer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201682099U CN201264029Y (en) | 2008-11-27 | 2008-11-27 | Deep hole washer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201264029Y true CN201264029Y (en) | 2009-07-01 |
Family
ID=40830376
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201682099U Expired - Fee Related CN201264029Y (en) | 2008-11-27 | 2008-11-27 | Deep hole washer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201264029Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101912852A (en) * | 2010-07-27 | 2010-12-15 | 济南沃德汽车零部件有限公司 | Device for cleaning and drying inner hole and outer surface of hollow sodium-filled air valve |
| CN101982651A (en) * | 2010-09-19 | 2011-03-02 | 潍坊浩泰机械有限责任公司 | Automatic cleaning device for inner hole of cylinder cover |
| CN102489735A (en) * | 2011-11-22 | 2012-06-13 | 东风汽车零部件(集团)有限公司 | Chip removal method by using chip liquid to reversely wash in processing of oil inlet hole of piston |
| CN105032814A (en) * | 2015-07-22 | 2015-11-11 | 南宫市精强连杆有限公司 | Bolt hole cleaning machine |
| CN106882556A (en) * | 2017-03-30 | 2017-06-23 | 广东富华重工制造有限公司 | A kind of axletree automatic slag removal cleans line |
| CN108914176A (en) * | 2018-09-04 | 2018-11-30 | 陈欣洁 | A kind of precision holes electro-brush plating machine tool |
| CN109097802A (en) * | 2018-09-04 | 2018-12-28 | 陈欣洁 | A kind of Brush Plating pretreating process |
| CN109332271A (en) * | 2018-10-30 | 2019-02-15 | 广西玉柴机器股份有限公司 | One kind being used for engine deep hole of workpiece cleaning device and cleaning method |
-
2008
- 2008-11-27 CN CNU2008201682099U patent/CN201264029Y/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101912852A (en) * | 2010-07-27 | 2010-12-15 | 济南沃德汽车零部件有限公司 | Device for cleaning and drying inner hole and outer surface of hollow sodium-filled air valve |
| CN101912852B (en) * | 2010-07-27 | 2012-10-03 | 济南沃德汽车零部件有限公司 | Device for cleaning and drying inner hole and outer surface of hollow sodium-filled air valve |
| CN101982651A (en) * | 2010-09-19 | 2011-03-02 | 潍坊浩泰机械有限责任公司 | Automatic cleaning device for inner hole of cylinder cover |
| CN102489735A (en) * | 2011-11-22 | 2012-06-13 | 东风汽车零部件(集团)有限公司 | Chip removal method by using chip liquid to reversely wash in processing of oil inlet hole of piston |
| CN105032814A (en) * | 2015-07-22 | 2015-11-11 | 南宫市精强连杆有限公司 | Bolt hole cleaning machine |
| CN105032814B (en) * | 2015-07-22 | 2017-02-01 | 南宫市精强连杆有限公司 | Bolt hole cleaning machine |
| CN106882556A (en) * | 2017-03-30 | 2017-06-23 | 广东富华重工制造有限公司 | A kind of axletree automatic slag removal cleans line |
| CN108914176A (en) * | 2018-09-04 | 2018-11-30 | 陈欣洁 | A kind of precision holes electro-brush plating machine tool |
| CN109097802A (en) * | 2018-09-04 | 2018-12-28 | 陈欣洁 | A kind of Brush Plating pretreating process |
| CN109097802B (en) * | 2018-09-04 | 2020-09-01 | 株洲市栗塘电镀厂 | Brush electroplating pretreatment process |
| CN108914176B (en) * | 2018-09-04 | 2020-10-09 | 马鞍山领瞻机械科技有限公司 | Precision hole brush plating machine tool |
| CN109332271A (en) * | 2018-10-30 | 2019-02-15 | 广西玉柴机器股份有限公司 | One kind being used for engine deep hole of workpiece cleaning device and cleaning method |
| CN109332271B (en) * | 2018-10-30 | 2023-09-22 | 广西玉柴机器股份有限公司 | Cleaning method using engine workpiece deep hole cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090701 Termination date: 20161127 |