CN201262144Y - Programmable control purifier for compressed air - Google Patents
Programmable control purifier for compressed air Download PDFInfo
- Publication number
- CN201262144Y CN201262144Y CNU2008202010737U CN200820201073U CN201262144Y CN 201262144 Y CN201262144 Y CN 201262144Y CN U2008202010737 U CNU2008202010737 U CN U2008202010737U CN 200820201073 U CN200820201073 U CN 200820201073U CN 201262144 Y CN201262144 Y CN 201262144Y
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- compressed air
- valve
- control
- moisture trap
- programmable
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Abstract
A programmable control compressed air purification device comprises a steam trap. The programmable control compressed air purification device is characterized in that the steam trap is an electrical-control valve, an electrical control end of the electrical-control valve is connected with a control output end of a programmable controller, and an automatic program control module which presets drainage control parameters according to season and environmental humidity conditions is arranged in the programmable controller. The device can replace the manual labor to carry out automatic water drainage of water accumulated in a compressed air tank or the water separated by an air-water separator. The programmable control compressed air purification device has the advantages of simple structure, stable and reliable performance, labor-saving property, high efficiency and ability of remote network centralized monitoring.
Description
Technical field
The utility model relates to the pressurized air processing technology field, particularly a kind of programmable control compressed air purifier.
Background technique
Air control unit uses in enterprises such as electric power, chemical industry, machine-building in a large number, and whether pressurized air cleans the dry safe and stable operation that can directly influence atmospheric control, happens occasionally because of pressurized air band water causes unit fault even shutdown.Though pressurized air carries out drying process through lyophilizer or adsorptive drier, but still have certain moisture, even this is because separate clean saturated air, along with the transmission of pressurized air in pipeline, temperature can be reduced to the temperature identical with factory building gradually, still have water of condensation and separate out, and this part moisture in Various Seasonal in time and accumulation is complicated uncertainty relationship.Humidity can reach more than 95% when spring of China's southern area, rainy season, and pressurized air band water can be more serious.The pressurized air quality that improves the important gas equipment of compressed air system branch line is significant for safety in production.
Pressurized air band water is the ubiquitous problem of each industrial enterprise, at present generally adopts manual drain valve manual emission or utilize the automatic drain valve of mechanical/electrical minor to carry out hydrophobic, and there is following shortcoming in these two kinds of hydrophobic modes:
1. because confession/usefulness gas is multi-point and wide-ranging, drain valve is carried out manual inspection and manual drainage time and effort consuming, and many scenes because highly, spatial constraints, the people is difficult for close, thereby very difficult hydrophobic to controlling;
2. known mechanical/electrical minor drain valve (as: Ball float steam trap) complex structure breaks down easily and is difficult to and repairs;
3. do not possess the in-service monitoring function, can't in central station of floating dock, realize concentrating in-service monitoring, more can't link with the host computer interface.
The model utility content
Basic task of the present utility model is the defective that will overcome above-mentioned known technology, provide a kind of simple in structure, reliable and stable, can replace hydrophobic manually, both can be used to carry out hydrophobic automatically, and also can be used for the water that pressurized air carries out after the air-water separation is carried out hydrophobic programmable control compressed air purifier automatically to the ponding in the compressed air cylinder.
The further task of the utility model is will make the utlity model has to block dirty gentle water separation function automatically.
The utility model further task is will make to the utlity model has communication and remote control function.
The utility model is realized by following technical proposals:
Programmable control compressed air purifier, comprise drain valve, it is characterized in that: described drain valve is an electrically-controlled valve, the electrical control end of electrically-controlled valve links to each other with the control output end of programmable controller, is provided with in programmable controller according to season, ambient humidity requirement and the automatic program control module of predefined draining Control Parameter.
The preferred solenoid valve of described electrically-controlled valve.
On the water intake of described electrically-controlled valve, also can connect and block dirty filter.On the described water intake that blocks dirty filter, be connected with hand control valve, constitute and block the dirty combined finger of filtering.
On the water intake of described hand control valve, also can connect moisture trap, formation air-water separation-block dirt to filter combined finger.
The described dirt filtration combined finger of blocking can have more than two, and its inlet end is connected in parallel.
Described air-water separation-block the dirty combined finger of filtering also can have more than two.
Also can be provided with the communication network interface that links to each other with senior management computer on the described programmable controller.
The utility model can replace the artificial water of separating for ponding in the compressed air cylinder or moisture trap carry out hydrophobic automatically, thereby guaranteed the Compressed air drying of being produced, cleaning, qualified.Have simple in structurely, stable and reliable for performance, save the labour, efficient height, but remote centralized control also.Specifically:
1. can effectively separate and give off the foreign material such as moisture content, oil and rust deposite in the compressed air system, significantly improve the source of the gas quality, significantly reduce the stopping accident that causes the pneumatic actuator malfunction to cause because of pressurized air band water.
2. can revise Control Parameter automatically according to the variation of operating conditions, environment, to reach best drainage efficiency.As according to changes of seasons, revise the water discharge time Control Parameter automatically.
3. by upper PC setting and modification programmable controller parameter.Allow to carry out network by RS-485 bus and connect, every table apparatus all constitutes a control station on the network, has greatly made things convenient for the customer equipment management.
Description of drawings
Accompanying drawing 1 is a kind of mode of execution schematic representation of the utility model programmable control compressed air purifier;
Accompanying drawing 2 is the another kind of mode of execution schematic representation of the utility model programmable control compressed air purifier;
Accompanying drawing 3 is another mode of execution schematic representation of the utility model programmable control compressed air purifier;
Accompanying drawing 4 is another mode of execution schematic representation of the utility model programmable control compressed air purifier.
Accompanying drawing 5 is another mode of execution schematic representation of the utility model programmable control compressed air purifier.
Accompanying drawing 6 is the schematic representation of the utility model programmable control compressed air purifier and host computer communication.
Below in conjunction with drawings and Examples the utility model is described in further detail:
Embodiment
Embodiment 1:
Programmable control compressed air purifier as shown in Figure 1, comprises drain valve, and drain valve is an electrically-controlled valve 1, is a kind of solenoid valve specifically.The electrical control end of electrically-controlled valve 1 links to each other with the control output end of a programmable controller 2, is provided with in programmable controller 2 according to season, ambient humidity requirement and the automatic program control module of predefined draining Control Parameter.The water intake of electrically-controlled valve 1 is by on the bottom discharge mouth that blocks dirty filter 3 and hand control valve 5 and be connected compressed air cylinder 16.Electrically-controlled valve 1, block 5 series connection of dirty filter 3, hand control valve and constitute and block the dirty combined finger 6 of filtering.Be arranged in parallel manual service valve 62 in the inlet end of blocking dirty filtration combined finger 6.Present embodiment blocks the dirty combined finger 6 of filtering two, and its inlet end 61 is connected in parallel.
Working principle is: the water of compressed air cylinder 16 bottoms is blocked the water and the molecule impurity that come out after 3 interceptions of dirty filter with large granular impurity and is discharged by electrically-controlled valve through blocking dirty filter 3.Programmable controller according to default within it program and the keying of determined frequency of parameter and time control electrically-controlled valve 1, realize that unmanned is hydrophobic automatically.The setting and the Redundancy Design of blocking dirty filter 3 are provided with many measures of blocking dirty filtration combined finger 6, reliability and the working life that can improve solenoid valve greatly.The setting of manual service valve 62 can make things convenient for debugging, maintenance and plant maintenance.
Embodiment 2:
Programmable control compressed air purifier, as shown in Figure 2, by moisture trap 4, hand control valve 5, block the air-water separation that dirty filter 3 and solenoid valve constitute-block the dirty combined finger 7 of filtering to form.The suction port of moisture trap 4 links to each other with source of compressed air, and the relief opening of moisture trap 4 output dried compressed air, is blocked dirty filter 3 and solenoid valve is linked in sequence at the drain opening of moisture trap 4 and hand control valve 5.
Air-water separation-block the dirty combined finger 7 of filtering also can adopt Redundancy Design, shown in Fig. 3,4, air-water separation-block the dirty combined finger 7 of filtering to be provided with two altogether.
In the programmable control compressed air purifier shown in Figure 3, the suction port 41 of the moisture trap 4 of first branch road links to each other with compressed air inlet 8, the air outlet 42 of this moisture trap 4 links to each other with the suction port 41 of the moisture trap 4 of second branch road, and the air outlet 42 of the moisture trap 4 of second branch road links to each other with pressurized air exhaust port 9.Between the suction port 41 of the moisture trap 4 of first branch road and compressed air inlet 8, be provided with air intake control valve 43; Between the air outlet 42 of the moisture trap 4 of second branch road and pressurized air exhaust port 9, be provided with gas exhausting valve 44; In compressed air inlet 8 with contract that cross-over connection has bypass control valve 10 between the air outlet 9.
Working principle is:
Pressurized air enters this moisture trap 4 through the suction port 41 of the moisture trap 4 of the air intake control valve 43 and first branch road and carries out air-water separation one time, the moisture trap 4 that enters second branch road again carries out the secondary air-water separation, then the pressurized air exhaust port 9 output dry airs that connected through gas exhausting valve 44.The water that moisture trap 4 is discharged through hand control valve 5, block dirty filter 3 and solenoid valve is discharged.
Air intake control valve 43, gas exhausting valve 44, being provided with of bypass control valve 10 make things convenient for debugging, maintenance and service equipment.
In the programmable control compressed air purifier shown in Figure 4, the dirty combined finger 7 of filtering of air-water separation-block also has two, and the suction port 41 of the moisture trap 4 of this two branch road is attempted by on the described compressed air inlet 8; The air outlet 42 of the moisture trap 4 of this two branch road is attempted by on the pressurized air exhaust port 9.Between the suction port 41 of the moisture trap 4 of two branch roads and compressed air inlet 8, be connected with air intake control valve 11 and air intake control valve 12 respectively; Between the air outlet 42 of the moisture trap 4 of two branch roads and pressurized air exhaust port 9, be connected with gas exhausting valve 13 and gas exhausting valve 14 respectively.
Working principle and programmable control compressed air purifier shown in Figure 3 are similar substantially, two air-water separation-block dirty Placement difference of filtering combined finger just, two moisture traps 4 are connected in parallel on compressed air inlet 8 and the pressurized air exhaust port 9.
Embodiment 3:
As shown in Figure 5, programmable control compressed air purifier comprises that many are blocked the dirty dirty combined finger 7 of filtering of combined finger 6 and air-water separation-block of filtering.Blocking the dirty combined finger 6 of filtering is connected on the bottom discharge mouth of compressed air cylinder 14.Air-water separation-block the dirty combined finger 7 of filtering to be connected on the compressed air outlet of compressed air cylinder 14.2 controls of the shared programmable controller of each solenoid valve.
Usually all be provided with the communication network interface on the programmable controller 2 on the above-mentioned programmable control compressed air purifier, link to each other with senior management computer 15, realize remote monitoring, debugging by network.
Claims (12)
1, programmable control compressed air purifier, comprise drain valve, it is characterized in that: described drain valve is electrically-controlled valve (1), the electrical control end of electrically-controlled valve (1) links to each other with the control output end of programmable controller (2), is provided with in programmable controller (2) according to season, ambient humidity requirement and the automatic program control module of predefined draining Control Parameter.
2, programmable control compressed air purifier according to claim 1 is characterized in that: described electrically-controlled valve (1) is a solenoid valve.
3, programmable control compressed air purifier according to claim 2 is characterized in that: be connected with on the water intake of described electrically-controlled valve (1) and block dirty filter (3).
4, programmable control compressed air purifier according to claim 3 is characterized in that: be connected with hand control valve (5) on the described water intake that blocks dirty filter (3), constitute and block the dirty combined finger (6) of filtering.
5, programmable control compressed air purifier according to claim 4 is characterized in that: be connected with moisture trap (4) on the water intake of described hand control valve (5), formation air-water separation-block dirt to filter combined finger (7).
6, programmable control compressed air purifier according to claim 4 is characterized in that: the described dirty filtration combined finger (6) of blocking has more than two, and its inlet end (61) is connected in parallel.
7, programmable control compressed air purifier according to claim 6 is characterized in that: at described dirty inlet end of filtering combined finger (6) the manual service valve (62) that has been connected in parallel that blocks.
8, programmable control compressed air purifier according to claim 5, it is characterized in that: the dirty combined finger (7) of filtering of described air-water separation-block has two, the suction port (41) of the moisture trap of first branch road (4) links to each other with compressed air inlet (8), the air outlet (42) of this moisture trap (4) links to each other with the suction port (41) of the moisture trap (4) of second branch road, and the air outlet (42) of the moisture trap of second branch road (4) links to each other with pressurized air exhaust port (9).
9, programmable control compressed air purifier according to claim 8 is characterized in that: be provided with air intake control valve (43) between the suction port (41) of the moisture trap (4) of described first branch road and described compressed air inlet (8); Between the air outlet (42) of the moisture trap (4) of described second branch road and described pressurized air exhaust port (9), be provided with gas exhausting valve (44); Cross-over connection has bypass control valve (10) between compressed air inlet (8) and the air outlet that contracts (9).
10, programmable control compressed air purifier according to claim 5, it is characterized in that: the dirty combined finger (7) of filtering of described air-water separation-block has two, and the suction port (41) of the moisture trap of this two branch road (4) is attempted by on the described compressed air inlet (8); The air outlet (42) of the moisture trap of this two branch road (4) is attempted by on the described pressurized air exhaust port (9).
11, programmable control compressed air purifier according to claim 10 is characterized in that: be connected with air intake control valve (11,12) respectively between the suction port (41) of the moisture trap (4) of described two branch roads and described compressed air inlet (8); Between the air outlet (42) of the moisture trap (4) of described two branch roads and described pressurized air exhaust port (9), be connected with gas exhausting valve (13,14) respectively.
12, according to described any programmable control compressed air purifier of claim 1-11, it is characterized in that: described programmable controller (2) is provided with the communication network interface that links to each other with senior management computer (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008202010737U CN201262144Y (en) | 2008-09-26 | 2008-09-26 | Programmable control purifier for compressed air |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008202010737U CN201262144Y (en) | 2008-09-26 | 2008-09-26 | Programmable control purifier for compressed air |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201262144Y true CN201262144Y (en) | 2009-06-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008202010737U Expired - Lifetime CN201262144Y (en) | 2008-09-26 | 2008-09-26 | Programmable control purifier for compressed air |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201262144Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102166466A (en) * | 2011-02-27 | 2011-08-31 | 无锡市新兴仪表有限公司 | Air purifier |
-
2008
- 2008-09-26 CN CNU2008202010737U patent/CN201262144Y/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102166466A (en) * | 2011-02-27 | 2011-08-31 | 无锡市新兴仪表有限公司 | Air purifier |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090624 |
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| CX01 | Expiry of patent term |