CN201257715Y - Rope saw machine - Google Patents
Rope saw machine Download PDFInfo
- Publication number
- CN201257715Y CN201257715Y CNU2008201457315U CN200820145731U CN201257715Y CN 201257715 Y CN201257715 Y CN 201257715Y CN U2008201457315 U CNU2008201457315 U CN U2008201457315U CN 200820145731 U CN200820145731 U CN 200820145731U CN 201257715 Y CN201257715 Y CN 201257715Y
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- flywheel
- grooving
- rope
- walking
- auxiliary wheel
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Abstract
The utility model belongs to a machine for processing stones or materials such as stones, in particular to a wire saw. The utility model provides a wire saw which mainly comprises a driving mechanism for string bead wires, a walking mechanism for a main case, an upper moving mechanism and a lower moving mechanism, a frame and a rotary mechanism for the main case, wherein the driving mechanism for string bead wires comprises a main case, a fly wheel, a string bead wire, and an auxiliary wheel, the fly wheel is directly connected with the main case, wire grooves are formed on the fly wheel and the string bead wire is wound on the wire grooves. The wire saw has the structural points that n wire grooves are formed on the fly wheel and n minus one wire grooves are formed on the auxiliary wheel; n is bigger than one; and the string bead wire is circularly wound between the wire grooves on the fly wheel and that of the auxiliary wheel. The utility model has the advantages that the structure is simple, and the entire machine has small size and light weight, so as to be easily carried; and the motor efficiency is high, thereby simplifying transmission process, reducing error rate, prolonging service life, and increasing transmission efficiency.
Description
Technical field
The utility model belongs to the machinery of the material of processing stone or similar stone, especially belongs to the rope saw.
Background technology
The rope saw as shown in Figure 1, driving mechanism 1 by beading rope, the walking mechanism 2 of mainframe box and reciprocating mechanism 3, frame 4, mainframe box rotating mechanism 5 five big parts constitute, beading rope driving mechanism 1 directly drives flywheel 12 by main motor 11, flywheel 12 drives beading rope 13 and rotates, beading rope 13 rotates cutting stone material at a high speed, from the transmission mechanics principle as can be known: the contact area of flywheel 12 and beading rope 13 with transmit the big or small directly related of moment of torsion, under the constant situation of beading rope 13 diameters, its contact area is directly proportional with contact length, Figure 2 shows that existing beading rope winding, auxiliary wheel 14 among the figure is used to increase contact length, because the contact length that is increased is limited, also need increase the diameter of flywheel 12, make flywheel 12 diameters general above 800 millimeters, the power of corresponding landlord's motor 11 is also big, be generally 22-37KW, this just causes existing rope saw to exist volume big, Heavy Weight, power consumption strengthens, and moves shortcomings such as difficulty.
Mainframe box walking mechanism 2 is by movable motor 27, walking first-stage worm gear mechanism 28, walking second-stage worm gear mechanism 29, walking chain-drive mechanism 26, walking sprocket wheel 20, walking guide rail 22, road wheel 23, bottom girder 25 constitute, frame 4 is installed on the bottom girder 25, bottom girder 25 is equipped with road wheel 23, movable motor 27 drives the motion on the guide rail 22 of walking of walking sprocket wheel 20 by walking chain-drive mechanism 26 after slowing down by walking first-stage worm gear mechanism 28, walking second-stage worm gear mechanism 29, with 4 left and right sides translations of realization frame, and make flywheel 12 side-to-side movements.Because the rope saw all is operated in the middle of water and the dust for a long time, particularly the restrict bottom (walking guide rail) of saw often all by bubble, so chain and sprocket wheel in the walking chain-drive mechanism 26 are easy to get rusty, in case get rusty, it is very dumb that sprocket wheel can't insert the bending meeting of chain and chain, and cause the transmission failure, and especially chain gets rusty and will increase the resistance of entire mechanism, be easy to generate following various faults, as: reductor damage, movable motor burns, chain fracture etc.
Mainframe box reciprocating mechanism 3 is made of pan drive motor 31, translation Worm wheel transmission mechanism 32, translation chain-drive mechanism 33, screw rod 34, nut 35, planker 9, slide bar 8 etc., nut 35 is fixed on the planker 9, planker 9 is placed on the slide bar 8, slide bar 8 and main motor installation base 17 are affixed, pan drive motor 31 is rotated by translation Worm wheel transmission mechanism 32, translation chain-drive mechanism 33 drive screws 34, drive planker 9 by nut 35 and produce relative motion with slide bar 8, realize that main motor installation base 17 moves up and down, and flywheel 12 is moved up and down.Because the mainframe box reciprocating mechanism 3 of existing rope saw disposes two limit switches 36 (Fig. 1 does not draw), and the wiring of two limit switches that adopted is relevant with phase place, in case the phase place wrong promptly breaks down, causes the limit switch effect to be lost efficacy.
Mainframe box rotating mechanism 5 is by rotating disk drive motors 51, rotating disk first-stage worm gear mechanism 52, rotating disk second-stage worm gear mechanism 53, rotating disk 54 on the planker, the collar bush 55 of supporting wheel constitutes, the collar bush 55 of supporting wheel is fixed on the frame 4, rotating disk 54 1 ends on the planker and planker 9 are fixing, the other end is placed in the collar bush 55 of supporting wheel and is connected with rotating disk second-stage worm gear mechanism 53, rotating disk drive motors 51 is by rotating disk first-stage worm gear mechanism 52, rotating disk second-stage worm gear mechanism 53 drives rotating disk 54 rotations on the planker, make main motor installation base 17 rotations, and make flywheel 12 realize the overall space rotation.
In sum, the mainframe box rotating mechanism 5 more advanced practicalities of existing rope saw, the walking mechanism 2 of its driving mechanism 1, mainframe box and reciprocating mechanism 3 exist respectively then that volume is big, power consumption is big and shortcoming such as fault is many.
Summary of the invention
The utility model purpose is to overcome the shortcoming that volume is big, power consumption is big and fault is many that existing rope saw exists, and provides that a kind of machine volume is little, power consumption is little, in light weight, is easy to move and rope saw that fault is few.
The technical scheme that the utility model adopted is that a kind of saw of restricting mainly is made of the driving mechanism of beading rope, walking mechanism and reciprocating mechanism, frame, the mainframe box rotating mechanism of mainframe box, the driving mechanism of its beading rope comprises main motor, flywheel, beading rope, auxiliary wheel, flywheel directly links to each other with main motor, grooving is arranged on the flywheel, beading rope is on the grooving of flywheel, its main points are that flywheel has n road grooving, n-1 road grooving is arranged on the auxiliary wheel, n is greater than 1, the winding that circulates between the grooving of flywheel and auxiliary wheel of beading rope.
The utility model has creatively increased the grooving on the flywheel, and with the winding that circulates between the grooving of flywheel and auxiliary wheel of beading rope, has increased the contact area of flywheel and beading rope effectively.
When n only is 2, promptly 2 road groovings are arranged at flywheel, 1 road grooving is arranged on the auxiliary wheel, under the situation identical with existing 800 millimeters flywheel cutting force moments of torsion, the diameter of flywheel can be reduced to 350 millimeters by 800 millimeters, and the power of main motor is reduced to 11KW by 22KW, the diameter of auxiliary wheel is less than the diameter of flywheel, only be 200 millimeters, so machine volume reduces to 0.5m3 by 3.3m3, weight is reduced to 350kg by 2300kg.Its advantage is conspicuous, has significant creativeness.
In mainframe box walking mechanism of the present utility model, the second-stage worm gear of will walking mechanism directly is connected with the walking sprocket wheel, and cancellation walking chain-drive mechanism has been simplified transmission process, has reduced fault rate, has prolonged service life, has improved transmission efficiency.
In mainframe box reciprocating mechanism of the present utility model, only dispose 1 limit switch, and the wiring of 1 limit switch and phase-independent, there is not the possibility of wiring error, promptly limit switch always is in unfaulty conditions.
The invention has the advantages that simple in structure, machine volume is little in light weight, is easy to move, the electric efficiency height has been simplified transmission process, has reduced fault rate, has prolonged service life, has improved transmission efficiency.
Description of drawings
Fig. 1 is existing rope saw structural principle schematic diagram
Fig. 2 is existing wire saw beading rope winding schematic diagram
Fig. 3 is the utility model structural representation
Fig. 4 is the structural representation of the utility model beading rope driving mechanism embodiment 1
Fig. 5 is the structural representation of mainframe box reciprocating mechanism carriage part of the present utility model
Fig. 6 is the structural representation of the utility model beading rope driving mechanism embodiment 2
Wherein: collar bush 8 slide bars 9 plankers of rotating disk 55 supporting wheels on 29 53 rotating disk second-stage worm gear mechanisms of 3 mainframe box reciprocating mechanisms, 31 pan drive motor, 32 translation Worm wheel transmission mechanisms, 33 translation chain-drive mechanisms, 34 screw rods, 35 nuts, 36 limit switches, 4 frames, 5 mainframe box rotating mechanisms, 51 rotating disk drive motors, 52 rotating disk first-stage worm gear mechanisms of walking second-stage worm gear mechanism of main motor installation base 2 mainframe box walking mechanisms 20 walking sprocket wheels 21 rollers 22 walking guide rails 23 road wheels 25 bottom girders 26 walking chain-drive mechanisms 27 movable motors of the main motor of the driving mechanism of 1 bead string rope 11 12 flywheels, 13 bead string ropes 14 auxiliary wheels, 15 groovings 17 28 walking first-stage worm gear mechanisms, 54 plankers
The specific embodiment
Below in conjunction with view the utility model is described in detail, this embodiment can make the professional and technical personnel more understand the present invention, but does not limit the present invention in any form.
Embodiment 1, and as shown in Figure 3, a kind of saw of restricting mainly is made of driving mechanism 1, mainframe box walking mechanism 2, mainframe box reciprocating mechanism 3, frame 4, the mainframe box rotating mechanism 5 of beading rope.The driving mechanism 1 of beading rope is made of main motor 11, flywheel 12, main motor installation base 17, its component diagram as shown in Figure 4, comprise main motor 11, flywheel 12, beading rope 13, auxiliary wheel 14, flywheel 12 directly links to each other with main motor 11, and grooving 15 is arranged on the flywheel 12, and beading rope 13 is on the grooving 15 of flywheel 12, flywheel 12 has n road grooving 15, n-1 road grooving 15 is arranged on the auxiliary wheel 14, and n is greater than 1, and beading rope 13 twines in 15 circulations of grooving of flywheel 12 and auxiliary wheel 14.The diameter of auxiliary wheel 14 is less than flywheel 12 diameters.
Its mainframe box walking mechanism 2 is by movable motor 27, walking first-stage worm gear mechanism 28, walking second-stage worm gear mechanism 29, walking sprocket wheel 20, walking guide rail 22, road wheel 23, bottom girder 25 constitute, frame 4 is installed on the bottom girder 25, bottom girder 25 is equipped with road wheel 23, movable motor 27 directly drives the motion on walking guide rail 22 of walking sprocket wheel 20 after slowing down by walking first-stage worm gear mechanism 28, walking second-stage worm gear mechanism 29, with 4 left and right sides translations of realization frame, and make flywheel 12 side-to-side movements.Walking guide rail 22 is that roller 21 spaced apart constitutes, and walking sprocket wheel 20 is bigger with the fit clearance of walking guide rail 22, and the influence that the sprocket wheel 20 of being walked gets rusty is very little.
Mainframe box reciprocating mechanism 3 is made of pan drive motor 31, translation Worm wheel transmission mechanism 32, translation chain-drive mechanism 33, screw rod 34, nut 35, planker 9, slide bar 8 etc., nut 35 is fixed on the planker 9, planker 9 is placed on the slide bar 8, slide bar 8 and main motor installation base 17 are affixed, pan drive motor 31 is rotated by translation Worm wheel transmission mechanism 32, translation chain-drive mechanism 33 drive screws 34, drive planker 9 by nut 35 and produce relative motion with slide bar 8, realize that main motor installation base 17 moves up and down, and flywheel 12 is moved up and down.
As shown in Figure 5, a limit switch 36 is only arranged between planker 9 and slide bar 8.
Mainframe box rotating mechanism 5 of the present utility model adopts prior art, makes flywheel 12 realize the overall space rotation.
In sum, flywheel 12 can be finished self rotation and drive beading rope 13 and cut, also can about, reach the space up and down and rotate and realize displacement, to change cutting position.
Claims (7)
1, a kind of rope saw, main driving mechanism (1) by beading rope, mainframe box walking mechanism (2), mainframe box reciprocating mechanism (3), frame (4), mainframe box rotating mechanism (5) constitutes, the driving mechanism of its beading rope (1), comprise main motor (11), flywheel (12), beading rope (13), auxiliary wheel (14), flywheel (12) directly links to each other with main motor (11), grooving (15) is arranged on the flywheel (12), beading rope (13) is on the grooving (15) of flywheel (12), it is characterized in that, flywheel (12) has n road grooving (15), n-1 road grooving (15) is arranged on the auxiliary wheel (14), n is greater than 1, beading rope (13) winding that circulates between the grooving (15) of flywheel (12) and auxiliary wheel (14).
2, a kind of rope saw according to claim 1 is characterized in that, flywheel (12) has twice grooving (15), and one grooving (15) arranged on the auxiliary wheel (14), beading rope (13) winding that circulates between the grooving (15) of flywheel (12) and auxiliary wheel (14).
3, a kind of rope saw according to claim 1 is characterized in that, flywheel (12) has three road groovings (15), and twice grooving (15) is arranged on the auxiliary wheel (14), beading rope (13) winding that circulates between the grooving (15) of flywheel (12) and auxiliary wheel (14).
4, a kind of rope saw according to claim 1 is characterized in that, the diameter of auxiliary wheel (14) is less than flywheel (12) diameter.
5, a kind of rope saw according to claim 1 is characterized in that, the walking second-stage worm gear mechanism (29) of the walking mechanism of its mainframe box (2) directly is connected with walking sprocket wheel (20), drives walking sprocket wheel (20) (22) motion on the walking guide rail.
6, a kind of rope saw according to claim 5 is characterized in that, walking guide rail (22) is a roller (21) spaced apart.
7, a kind of rope saw according to claim 1, it is characterized in that, mainframe box reciprocating mechanism (3) is by pan drive motor (31), translation Worm wheel transmission mechanism (32), translation chain-drive mechanism (33), screw rod (34), nut (35), planker (9), slide bar (8) constitutes, nut (35) is fixed on the planker (9), planker (9) is placed on the slide bar (8), slide bar (8) is affixed with main motor installation base (17), pan drive motor (31) is by translation Worm wheel transmission mechanism (32), translation chain-drive mechanism (33) drive screw (34) rotates, drive planker (9) by nut (35) and produce relative motion, between planker (9) and slide bar (8), a limit switch (36) is only arranged with slide bar (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201457315U CN201257715Y (en) | 2008-10-06 | 2008-10-06 | Rope saw machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201457315U CN201257715Y (en) | 2008-10-06 | 2008-10-06 | Rope saw machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201257715Y true CN201257715Y (en) | 2009-06-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201457315U Expired - Lifetime CN201257715Y (en) | 2008-10-06 | 2008-10-06 | Rope saw machine |
Country Status (1)
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| CN (1) | CN201257715Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102029654A (en) * | 2010-11-17 | 2011-04-27 | 马文志 | Method and device for producing natural ultrathin stone by using combination saw |
| CN107745451A (en) * | 2017-11-28 | 2018-03-02 | 毛光华 | Diamond-wire saw |
| CN109514743A (en) * | 2019-01-09 | 2019-03-26 | 泉州市大鲨鱼机械科技有限公司 | A kind of flywheel drive apparatus for saw of restricting |
| CN109531831A (en) * | 2018-12-17 | 2019-03-29 | 巫溪县宜嵘佳辉实业有限公司 | Stone mining cuts sander |
| CN112497512A (en) * | 2020-12-01 | 2021-03-16 | 泉州市海恩德机电科技发展有限公司 | Rope sawing machine with automatic cleaning function |
| CN112519007A (en) * | 2020-12-01 | 2021-03-19 | 泉州市海恩德机电科技发展有限公司 | Efficient dust removal rope saw for removing mountain flour on rope saw |
-
2008
- 2008-10-06 CN CNU2008201457315U patent/CN201257715Y/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102029654A (en) * | 2010-11-17 | 2011-04-27 | 马文志 | Method and device for producing natural ultrathin stone by using combination saw |
| CN102029654B (en) * | 2010-11-17 | 2013-02-13 | 马文志 | Method and device for producing natural ultrathin stone by using combination saw |
| CN107745451A (en) * | 2017-11-28 | 2018-03-02 | 毛光华 | Diamond-wire saw |
| CN109531831A (en) * | 2018-12-17 | 2019-03-29 | 巫溪县宜嵘佳辉实业有限公司 | Stone mining cuts sander |
| CN109514743A (en) * | 2019-01-09 | 2019-03-26 | 泉州市大鲨鱼机械科技有限公司 | A kind of flywheel drive apparatus for saw of restricting |
| CN109514743B (en) * | 2019-01-09 | 2023-10-20 | 泉州市大鲨鱼机械科技有限公司 | Flywheel driving device of wire saw |
| CN112497512A (en) * | 2020-12-01 | 2021-03-16 | 泉州市海恩德机电科技发展有限公司 | Rope sawing machine with automatic cleaning function |
| CN112519007A (en) * | 2020-12-01 | 2021-03-19 | 泉州市海恩德机电科技发展有限公司 | Efficient dust removal rope saw for removing mountain flour on rope saw |
| CN112519007B (en) * | 2020-12-01 | 2022-12-20 | 泉州市海恩德机电科技发展有限公司 | Efficient dust removal rope saw for removing mountain flour on rope saw |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090617 |