CN201256283Y - Healthcare pre-alarming and relay protection fusion device for large asynchronous motor - Google Patents
Healthcare pre-alarming and relay protection fusion device for large asynchronous motor Download PDFInfo
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- CN201256283Y CN201256283Y CNU2008201857093U CN200820185709U CN201256283Y CN 201256283 Y CN201256283 Y CN 201256283Y CN U2008201857093 U CNU2008201857093 U CN U2008201857093U CN 200820185709 U CN200820185709 U CN 200820185709U CN 201256283 Y CN201256283 Y CN 201256283Y
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Abstract
The utility model relates to a health warning and relay protection fused device of a large-scale asynchronous motor, which comprises input analog quantity, a signal conditioning circuit, a sampling-hold and A/D conversion circuit, a central processing unit, a keyboard, a memory, a display module, a communication interface circuit, switching output quantity isolation, a drive circuit, an alarm circuit, a relay signal drive circuit, an output interlocking circuit, a power supply and an input interlocking circuit. The health warning and relay protection fused device has the advantages that the health warning and relay protection fused device monitors a motor and analyzes according to monitoring parameters, does failure diagnosis and health warning for the motor when relay protection of the motor is achieved, gives comprehensive, reliable and accurate health warning reports of protection, diagnosis and current health state to the motor, has low production cost and convenient installation and use, is suitable for popularization and generalization, and integrates, abstracts and develops the advantages of relay protection and fault diagnosis, integrates health warning functions, timely finds the abnormity of the motor, lowers the error rate and damage rate of the motor, leads the motor to reliably run, and improves production efficiency.
Description
Technical field
The utility model relates to a kind ofly, belong to electric automatization engineering field about large-sized asynchronous motor healthy early warning and large-sized asynchronous motor relaying protection fusing device.
Background technology
Along with the development of industrial automation, asynchronous motor (hereinafter to be referred as motor) national economy and from obtain using very widely the daily life.Different by motor running environment, the operating condition complexity, rate of breakdown is higher.Motor fault may cause that to motor motor itself is impaired on the one hand, on the other hand, the load that also influences motor and dragged is particularly on various flow production lines, the fault of a certain motor may cause the stopping production of whole production line, causes great economic loss.So the protection of motor more and more comes into one's own.Protection timely and effectively can greatly be saved and be repaired needed time and fund, and sends alarm signal early operating personnel are taken some countermeasures, and reduces the loss.The protection of all motor all is a passive type, and fault or tangible fault omen have promptly been arranged, and just sends alarm signal or protection action.Motor fault can be divided into by type: symmetrical fault (overload, stall, three-phase shortcircuit etc.), asymmetry fault (phase failure, unbalanced operation, line to line fault etc.), earth fault (ground connection, electric leakage etc.).At present, the basic principle of motor protection is based on the significant change (temperature, current/voltage amplitude, preface component etc.) of detection failure signal.The protection of this class is primarily aimed at more serious external fault (characteristics are " wide and model ") from mechanism.And when internal faults such as motor generation short circuit in winding, rotor broken bar, because the fault initial stage tangible physical quantity do not occur and changes, present protection is difficult to work, and pending fault develops into when making the protective device action, and motor is in damaged condition.With regard to the safe operation of motor, this class protective effect have very limitation.Failure diagnosis is the hot issue of people's research in recent years, and the motor fault diagnosis technology mainly is to carry out fault signature research at motor fault at present, is the failure diagnosis service.At present the motor fault diagnosis device seldom, (characteristics are " special and narrow ") studied in the diagnosis that is mainly certain specific fault, can not protect motor comprehensively, and cost an arm and a leg, and popularizes difficult.
Summary of the invention
The purpose of this utility model is the problems referred to above at the protection of Induction Motors existence; characteristics according to protection of Induction Motors; and, asynchronous motor healthy early warning and relaying protection fusing device have been proposed in conjunction with day by day ripe condition monitoring and fault diagnosis technology.This device according to the variation tendency of motor features relevant amount, is made the report of motor health status by monitoring, analysis to the motor associated arguments, realizes healthy early warning.This helps in time finding motor incipient failure (or unusual), prevents further developing of motor fault.
Technical solution of the present utility model: its structure is the reflection current of electric, the input analog amount of voltage and vibration is through signal conditioning circuit, sampling keeps being connected in series with the A/D change-over circuit, sampling keeps joining with the output of A/D change-over circuit and the first input end of CPU, second input of the output of keyboard and CPU joins, the 3rd input from chain signal of the input of other system and CPU joins, the first I/O end of CPU and corresponding the joining of output/input of memory, the second I/O end of CPU and corresponding the joining of output/input of communication interface circuit, first output of CPU and the input of display module join, second output of CPU and switch output variable are isolated, the input of drive circuit joins, the switch output variable is isolated, first output of drive circuit and the input of warning circuit join, isolate, second output of drive circuit and the input of relay signal drive circuit join, isolate, the chain signal of the 3rd output output of drive circuit is given other control system, and the power input of power supply and CPU joins.
Advantage of the present utility model: overcome the shortcoming of the passive protection of asynchronous motor relaying protection, on one's own initiative motor has been monitored and analyze, provided the healthy early warning report of the current health status of motor according to monitoring parameter; In conjunction with the characteristics of relaying protection general protection, provide motor comprehensively, reliably, protect accurately, diagnosis and early warning; Make full use of original relaying protection hardware, make the whole system cost low, installation, easy to use is suitable for to popularize; So the advantage separately that the present invention is integrated, refined and developed relaying protection and failure diagnosis, and integrated healthy early warning function find that in time motor is unusual, reduce the failure rate and the damage rate of motor, make the motor operation more reliable, enhance productivity.
Description of drawings
Accompanying drawing 1 is the healthy early warning and the relaying protection fusing device scheme schematic diagram of large and medium asynchronous motor
Accompanying drawing 2. is healthy early warning and relaying protection fusing device embodiment schematic diagrames of large and medium asynchronous motor
In the accompanying drawing 11 is input analog amount, the 2nd, signal conditioning circuit, the 3rd, and sampling keeps and A/D change-over circuit, the 4th, CPU, the 5th, keyboard, the 6th, memory, the 7th, display module, the 8th, communication interface circuit, the 9th, the isolation of switch output variable, drive circuit, the 10th, warning circuit, the 11st, relay signal drive circuit, the 12nd, power supply.
Embodiment
Native system can be used for autonomous control system, also can be used for big complication system, if be used for big complex control system, the chain signal that mutual control is then arranged with other system, if there is not miscellaneous equipment, or miscellaneous equipment do not need and the chain control of this motor, then do not have chain signal.
The signal of described input analog amount 1 reflection motor three-phase current, the signal of reflection motor voltage, directly reflect the signal (optional) of motor vibration, directly reflect the signal (optional) of motor temperature, the signal (optional) of reflection leakage current etc.; These monitored signals are generally analog quantity.
Described signal conditioning circuit 2 isolates monitored analog quantity, amplify, and carries out filtering by the difference requirement.
Described sampling maintenance and A/D converter 3 are finished above-mentioned signals sampling and are kept and A/D translation function (some A/D chips have carried sampling maintenance function now, as AD7656); The A/D conversion should be not less than 14, and native system adopts 16 A/D (AD7656), and AD7656 has 6 input channels, carries low noise, wideband sampling hold amplifier.
Described CPU 4 is made of DSP and ARM.Above-mentioned signal CPU 4 is calculated by analysis, send memory (IS61LV51216) 6, display module (LCM320240) 7, communication interface circuit (RS485 respectively, CAN) 8, digital output (alarm signal, relay action signal and chain signal etc.) is delivered to related circuit respectively by switching value isolation, driving interface circuit 9.
Described switch output variable is isolated, drive circuit 9 is mainly isolated and amplification output signal, selects chip 74LVC14245 for use.
Relay signal drive circuit 11 is mainly used in signal and further amplifies output, removes to control the contactor of main circuit, and this relay can be selected universal miniature relay for use.
Export chain signal and be the control that is used for relevant Coordinated Control Signal (to electric machine control system independently, not needing this chain signal output) to other system is provided.
Import chain signal and be meant Coordinated Control Signal from other control system (to independently electric machine control system, this chain signal input).
Normal signals such as the motor current of require gathering according to the motor relaying protection, voltage carry out the computing of relaying protection according to this tittle, if according to result of calculation motor fault or obviously unusual, then carry out respective handling (as signal, dropout etc.).If motor does not have obvious fault or unusual; (failure diagnosis is utilized the image data of relaying protection as far as possible then to carry out failure diagnosis and healthy early warning module; also can require to reset sample format (sample frequency, sampled signal length etc.) these signals are carried out resampling, can increase sampling quantity according to the specific (special) requirements of failure diagnosis if necessary) according to failure diagnosis.Motor fault diagnosis and healthy early warning at first calculate the Information Monitoring of motor, the analysis of failure feature, carry out accident analysis and motor performance analysis according to fault signature, carry out the motor performance analysis of trend in conjunction with historical data, thereby determine that the current health status of motor reaches trend from now on, provide the healthy early warning report of reflection motor health status, and propose corresponding suggestion, instruct motor operation and maintenance from now on.
The relaying protection of motor is additional mutually with the healthy early warning based on failure diagnosis, and they bring into play corresponding effect separately.Relaying protection mainly is to make protection at motor external fault or the obvious internal fault that taken place; and healthy early warning mainly is at the minor failure of motor interior or the fault or the abnormality that also do not have to take place; according to the having or not of some characteristic parameter of motor operational factor split-phase motor, size or variation tendency, the motor health status is provided early stage judgement.For a popular example, relaying protection is similar to the people and finds uncomfortablely to go sick to hospital; And healthy early warning is similar to the people and has regular physical checkups, and analyzes health (not necessarily ill) according to each parameter of checking.Relaying protection with all be necessary based on the healthy early warning of failure diagnosis, not talkative which is inessential, can not replace another with one, if with both combinations, can manage more effectively motor is protected.
Therefore, the present invention combines motor Protection Technology, fault diagnosis technology, healthy early warning, and further develops, and forms large and medium motor healthy early warning and Protection Technology emerging system.
Embodiment
The fusion of relaying protection and healthy early warning realizes as Fig. 2.
1. system samples to signals such as current of electric, voltages and changes;
2. enter the relaying protection module, the relaying protection module is provided with the overtime protection of starting, short-circuit protection, rotation-clogging protection, overload protection, underload protection, thermal overload protection, temperature overheating protection, overvoltage protection, under-voltage protection, overcurrent protection, earth leakage protective, three-phase imbalance protection etc.;
3. analyze according to the exercising result of protection module,, then carry out fault processing module if any obvious fault.The function that fault processing module is finished can select not protect (not handling), report to the police, trip (dropout), warning+tripping operation (dropout);
4. if there is not obvious fault, then enter fault diagnosis module, select to carry out early stage minor failure diagnosis such as insulation degradation diagnosis, stator winding inter-turn short circuit diagnosis, rotor broken bar diagnosis, insulation degradation diagnosis;
5. enter the healthy early warning module according to the failure diagnosis situation, motor is carried out accident analysis and healthy early warning.Analyze and the stator winding inter-turn short circuit of motor, rotor broken bar, air gap eccentric centre, amount that the insulation degradation fault is relevant, thereby judge the trend (possibility) whether motor has these minor failures or do not have fault to take place, and carry out healthy trend prediction (life prediction);
6. provide diagnosis, healthy early warning and suggestion report at last.
Claims (1)
1; the healthy early warning of large-sized asynchronous motor and relaying protection fusing device; it is characterized in that signal conditioning circuit and sampling keep being connected in series with the A/D change-over circuit; sampling keeps joining with the output of A/D change-over circuit and the first input end of CPU; the second input termination keyboard of CPU; the first I/O end of CPU and corresponding the joining of output/input of memory; the second I/O end of CPU and corresponding the joining of output/input of communication interface circuit; first output of CPU and the input of display module join; second output of CPU and switch output variable are isolated; the input of drive circuit joins; the switch output variable is isolated; first output of drive circuit and the input of warning circuit join; isolate; second output of drive circuit and the input of relay signal drive circuit join, and the power input of power supply and CPU joins.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201857093U CN201256283Y (en) | 2008-09-08 | 2008-09-08 | Healthcare pre-alarming and relay protection fusion device for large asynchronous motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201857093U CN201256283Y (en) | 2008-09-08 | 2008-09-08 | Healthcare pre-alarming and relay protection fusion device for large asynchronous motor |
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| Publication Number | Publication Date |
|---|---|
| CN201256283Y true CN201256283Y (en) | 2009-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201857093U Expired - Fee Related CN201256283Y (en) | 2008-09-08 | 2008-09-08 | Healthcare pre-alarming and relay protection fusion device for large asynchronous motor |
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| CN (1) | CN201256283Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102201659A (en) * | 2011-06-03 | 2011-09-28 | 珠海万力达电气股份有限公司 | Protection control method for electric motor |
-
2008
- 2008-09-08 CN CNU2008201857093U patent/CN201256283Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102201659A (en) * | 2011-06-03 | 2011-09-28 | 珠海万力达电气股份有限公司 | Protection control method for electric motor |
| CN102201659B (en) * | 2011-06-03 | 2014-01-08 | 珠海万力达电气股份有限公司 | Protection control method for electric motor |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090610 Termination date: 20110908 |