CN201254992Y - Whole round steel ring - Google Patents
Whole round steel ring Download PDFInfo
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- CN201254992Y CN201254992Y CN 200820152500 CN200820152500U CN201254992Y CN 201254992 Y CN201254992 Y CN 201254992Y CN 200820152500 CN200820152500 CN 200820152500 CN 200820152500 U CN200820152500 U CN 200820152500U CN 201254992 Y CN201254992 Y CN 201254992Y
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 38
- 239000010959 steel Substances 0.000 title claims abstract description 38
- 239000000178 monomer Substances 0.000 claims abstract description 12
- 239000011150 reinforced concrete Substances 0.000 abstract description 13
- 238000012937 correction Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
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Abstract
本实用新型公开了一种整圆钢环,由多块相同的结构单体环形拼接而成,所述结构单体包括一弧形腹板,所述弧形腹板的外弧面两侧分别焊接有外弧翼缘钢板,所述弧形腹板的内弧面两侧分别焊接有内翼缘弧形钢板,所述结构单体的两端还分别具有端板。本实用新型的整圆钢环具有很高的抗变形能力。同时,通过简便的调整,对钢筋混凝土管片的真圆度、平整度具有一定程度的校正功能,还可以修正钢筋混凝土管片结构环面的不平整。
The utility model discloses a full circle steel ring, which is formed by ring splicing of a plurality of identical structural monomers. The structural monomer includes an arc-shaped web, and the two sides of the outer arc surface of the arc-shaped web are respectively The outer arc flange steel plate is welded, the inner arc steel plate of the arc web is welded on both sides of the inner arc surface of the arc web, and the two ends of the structural unit are respectively provided with end plates. The full round steel ring of the utility model has high deformation resistance. At the same time, through simple adjustments, it has a certain degree of correction function for the roundness and flatness of the reinforced concrete segment, and can also correct the unevenness of the annulus of the reinforced concrete segment structure.
Description
技术领域 technical field
本实用新型涉及盾构法隧道施工技术领域,尤其涉及一种用做隧道施工辅助构造物的整圆钢环。The utility model relates to the technical field of shield tunnel construction, in particular to a full-circle steel ring used as an auxiliary structure for tunnel construction.
背景技术 Background technique
随着地下工程的不断发展,盾构法圆形隧道已经普遍应用于隧道的设计和施工中。盾构法圆形隧道的结构构造是由管片与管片之间的环、纵向螺栓连接,逐块拼装成的圆环结构体。该结构体的圆度、平整度等参数将影响到施工的质量。With the continuous development of underground engineering, shield circular tunnels have been widely used in the design and construction of tunnels. The structure of the circular tunnel with the shield method is a ring structure assembled piece by piece by connecting the segments with rings and longitudinal bolts. Parameters such as roundness and flatness of the structure will affect the quality of construction.
在工作井内形成的负环(钢筋混凝土圆环)在钢筋混凝土管片自身重力作用下会产生垂直向变形,该垂直向变形将一直影响到正一环隧道初始直径的真圆度、钢筋混凝土圆环面的平整度、以及钢筋混凝土管片接缝的张角等,给工程质量带来严重的负面影响。The negative ring (reinforced concrete ring) formed in the working shaft will produce vertical deformation under the action of the reinforced concrete segment itself, and this vertical deformation will always affect the true roundness of the initial diameter of the positive first ring tunnel, the circularity of the reinforced concrete The flatness of the annulus and the opening angle of the reinforced concrete segment joints have a serious negative impact on the quality of the project.
为了使盾构法隧道的施工质量进一步得到提高,本领域的技术人员一直致力于开发一种投入资金少、能显著提高隧道施工质量的辅助结构。In order to further improve the construction quality of the shield tunneling method, those skilled in the art have been devoting themselves to developing an auxiliary structure that can significantly improve the tunnel construction quality with less investment.
实用新型内容Utility model content
有鉴于现有技术的上述缺陷,本实用新型所要解决的技术问题是提供一种投入资金少、能显著提高隧道施工质量的整圆钢环。In view of the above-mentioned defects of the prior art, the technical problem to be solved by the utility model is to provide a full-circle steel ring which requires less investment and can significantly improve the quality of tunnel construction.
为实现上述目的,本实用新型提供了一种整圆钢环,由多块相同的结构单体环形拼接而成,所述结构单体包括一弧形腹板,所述弧形腹板的外弧面两侧分别焊接有外弧翼缘钢板,所述弧形腹板的内弧面两侧分别焊接有内翼缘弧形钢板,所述结构单体的两端还分别具有端板。In order to achieve the above purpose, the utility model provides a full-circle steel ring, which is composed of a plurality of identical structural monomers, the structural monomers include an arc-shaped web, and the outer surface of the arc-shaped web The two sides of the arc surface are respectively welded with outer arc flange steel plates, the two sides of the inner arc surface of the arc web are respectively welded with inner flange arc steel plates, and the two ends of the structural unit are respectively provided with end plates.
较佳地,所述结构单体上还开设有机械手挟持口。Preferably, the structural unit is also provided with a gripping port for a manipulator.
较佳地,所述内翼缘弧形钢板上还设置有用于调整的多个支头螺栓。Preferably, a plurality of support bolts for adjustment are also provided on the arc-shaped steel plate of the inner flange.
本实用新型的整圆钢环采用高强度钢板焊接而成,由于采用上述结构,因而在实际施工中,具有很高的抗变形能力。同时,通过简便的调整,对钢筋混凝土管片的真圆度、平整度具有一定程度的校正功能,还可以修正钢筋混凝土管片结构环面的不平整。多块拼装而成的整圆钢环结构由于强度很高,在其环面上具有传递高达千吨级巨大压力的功能。The full round steel ring of the utility model is welded by high-strength steel plates. Due to the above-mentioned structure, it has a high resistance to deformation in actual construction. At the same time, through simple adjustments, it has a certain degree of correction function for the roundness and flatness of the reinforced concrete segment, and can also correct the unevenness of the annulus of the reinforced concrete segment structure. Due to the high strength of the full-circle steel ring structure assembled from multiple pieces, it has the function of transmitting huge pressure up to a thousand tons on its ring surface.
由于以上有益效果,采用本实用新型的整圆钢环能拼装出真圆度高、环面平整度好,圆环管片接缝张角小、渗漏水少的圆形隧道。Due to the above beneficial effects, the full-round steel ring of the utility model can be used to assemble a circular tunnel with high roundness, good flatness of the ring surface, small opening angle of the joints of the ring segments, and less water leakage.
以下将结合附图对本实用新型的构思、具体结构及产生的技术效果作进一步说明,以充分地了解本实用新型的目的、特征和效果。The conception, specific structure and technical effects of the present utility model will be further described below in conjunction with the accompanying drawings, so as to fully understand the purpose, characteristics and effects of the present utility model.
附图说明 Description of drawings
图1是本实用新型一具体实施例的整体结构示意图;Fig. 1 is the overall structural representation of a specific embodiment of the utility model;
图2是图1中一结构单体的结构示意图;Fig. 2 is a structural representation of a structural monomer in Fig. 1;
图3是图2中结构单体的侧视图。FIG. 3 is a side view of the structural unit in FIG. 2 .
具体实施方式 Detailed ways
图1是本实用新型一具体实施例的整体结构示意图,从图1中可见,本实施例中一个整圆钢环包括了N1、N2、N3、N4、N5、N6、N7及N8共8片结构单体。各结构单体的结构尺寸完全相同,通过端部的高强螺栓拼装在一起。Fig. 1 is the overall structure schematic diagram of a specific embodiment of the utility model, as can be seen from Fig. 1, a full circle steel ring in the present embodiment has included N1, N2, N3, N4, N5, N6, N7 and N8 altogether 8 pieces Structural monomer. The structural dimensions of each structural unit are exactly the same, and they are assembled together by high-strength bolts at the ends.
如图2、图3所示以结构单体N1为例说明,本实施例中的结构单体N1包括一弧形腹板1,弧形腹板1为一500mm高(与管片高度相同)、30mm厚的弧形钢板。弧形腹板1的外弧面两侧分别焊接有外弧翼缘钢板2,外弧翼缘钢板2为一20mm厚的钢板。弧形腹板1的内弧面两侧分别焊接有内翼缘弧形钢板3,内翼缘弧形钢板3为一150mm宽、20mm厚的钢板,从而形成一断面基本为“工”字型的弧结构体。结构单体N1的两端还分别具有端板4,端板4为一30mm厚的钢板,相邻的两结构单体通过端板之间的高强螺栓拼装在一起,形成一与隧道管片外径相同的整圆钢环主体结构。As shown in Figure 2 and Figure 3, the structural monomer N1 is taken as an example. The structural monomer N1 in this embodiment includes an arc-shaped web 1, and the arc-shaped web 1 is 500mm high (same as the height of the segment). , 30mm thick curved steel plate. The two sides of the outer arc surface of the arc-shaped web 1 are respectively welded with outer arc
内翼缘弧形钢板3上还设置有用于调整的多个支头螺栓5。内翼缘弧形钢板3与隧道管片内弧之间设有10~20mm的真圆度调整间隙,真圆度调整由固定在内翼缘弧形钢板3上的多个支头螺栓5完成。整圆钢环对钢筋混凝土管片结构的真圆度调节,只需要在隧道内对预留的支头螺栓5进行进退调节即可实现,非常简便。A plurality of support bolts 5 for adjustment are also arranged on the arc-
作用于环面的千斤顶压力由与千斤顶位置相对应的传力垫块传到弧形腹板1上,再由弧形腹板1传递至加劲板。块与块之间由高强螺栓连接,其拼装方式和拼装形式与管片拼装相同。The jack pressure acting on the ring surface is transmitted to the arc web 1 by the force transmission block corresponding to the position of the jack, and then transmitted to the stiffening plate by the arc web 1 . Blocks are connected by high-strength bolts, and the assembly method and form are the same as segment assembly.
盾构机械手挟持口结预埋在由局部钢筋混凝土浇筑而成的传力块中。结构体环向弧形腹板1上还设置有和钢筋混凝土管片纵向螺孔相同间距的连接孔,负环拆除后,在相同间距的纵向螺孔内,穿入具备首环和前方三倍于隧道直径长度范围相联的纵向螺栓,整圆钢环既作为拼装首环时的临时靠山,又作为隧道与工作井之间形成柔性接头的一部分。传力垫块仅仅用来传递千斤顶压力,盾构拼装首环管片的每一个单块管片时,拆除正在实施拼装范围的局部传力垫块,直至首环拼装完成。The shield manipulator holds the mouth knot and is pre-buried in the force transmission block made of partially reinforced concrete. The circumferential arc-shaped web 1 of the structure is also provided with connecting holes with the same spacing as the longitudinal screw holes of the reinforced concrete segment. After the negative ring is removed, the first ring and the front three times The longitudinal bolts connected to the diameter and length of the tunnel and the full-circle steel ring are not only used as a temporary backing when assembling the first ring, but also as a part of the flexible joint between the tunnel and the working shaft. The force transmission block is only used to transmit the jack pressure. When the shield is assembling each single segment of the first ring segment, the local force transmission block in the assembling range is removed until the first ring assembly is completed.
本实用新型的整圆钢环采用高强度钢板焊接而成,由于采用上述结构,因而在实际施工中,具有很高的抗变形能力。同时,通过简便的调整,对钢筋混凝土管片的真圆度、平整度具有一定程度的校正功能,还可以修正钢筋混凝土管片结构环面的不平整。多块拼装而成的整圆钢环结构由于强度很高,在其环面上具有传递高达千吨级巨大压力的功能。The full round steel ring of the utility model is welded by high-strength steel plates. Due to the above-mentioned structure, it has a high resistance to deformation in actual construction. At the same time, through simple adjustments, it has a certain degree of correction function for the roundness and flatness of the reinforced concrete segment, and can also correct the unevenness of the annulus of the reinforced concrete segment structure. Due to the high strength of the full-circle steel ring structure assembled from multiple pieces, it has the function of transmitting huge pressure up to a thousand tons on its ring surface.
由于以上有益效果,采用本实用新型的整圆钢环能拼装出真圆度高、环面平整度好,圆环管片接缝张角小、渗漏水少的圆形隧道。Due to the above beneficial effects, the full-round steel ring of the utility model can be used to assemble a circular tunnel with high roundness, good flatness of the ring surface, small opening angle of the joints of the ring segments, and less water leakage.
应该理解,在本实用新型的权利要求书、说明书中,所有“包括……”均应理解为开放式的含义,也就是其含义等同于“至少含有……”,而不应理解为封闭式的含义,即其含义不应该理解为“仅包含……”。It should be understood that in the claims and description of the present utility model, all "comprising..." should be interpreted as an open meaning, that is, its meaning is equivalent to "at least contains...", and should not be understood as a closed The meaning of , that is, its meaning should not be understood as "contains only...".
综上所述,本说明书中所述的只是本实用新型的几种较佳具体实施例,以上实施例仅用以说明本实用新型的技术方案而非限制。凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在本实用新型的权利要求保护范围之内。To sum up, what is described in this specification are only several preferred specific embodiments of the present utility model, and the above embodiments are only used to illustrate the technical solution of the present utility model rather than limit it. All technical solutions that can be obtained by those skilled in the art based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the protection scope of the claims of the utility model.
Claims (3)
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CN 200820152500 CN201254992Y (en) | 2008-08-29 | 2008-08-29 | Whole round steel ring |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103273437A (en) * | 2012-11-10 | 2013-09-04 | 上海中远川崎重工钢结构有限公司 | Positioning device for steel structure tunnel bushing ring precision control |
CN103481365A (en) * | 2013-09-07 | 2014-01-01 | 安徽富强混凝土有限公司管桩分公司 | Rounding unit for feeding of concrete pipe piles |
CN104675413A (en) * | 2015-02-16 | 2015-06-03 | 济南轨道交通集团有限公司 | Tunnel segment rounder and using method thereof |
CN108316945A (en) * | 2018-04-09 | 2018-07-24 | 中铁工程装备集团有限公司 | A kind of rectangle or special-shaped shield tunnel chip architecture |
-
2008
- 2008-08-29 CN CN 200820152500 patent/CN201254992Y/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103273437A (en) * | 2012-11-10 | 2013-09-04 | 上海中远川崎重工钢结构有限公司 | Positioning device for steel structure tunnel bushing ring precision control |
CN103481365A (en) * | 2013-09-07 | 2014-01-01 | 安徽富强混凝土有限公司管桩分公司 | Rounding unit for feeding of concrete pipe piles |
CN103481365B (en) * | 2013-09-07 | 2015-07-15 | 安徽富强混凝土有限公司管桩分公司 | Rounding unit for feeding of concrete pipe piles |
CN104675413A (en) * | 2015-02-16 | 2015-06-03 | 济南轨道交通集团有限公司 | Tunnel segment rounder and using method thereof |
CN108316945A (en) * | 2018-04-09 | 2018-07-24 | 中铁工程装备集团有限公司 | A kind of rectangle or special-shaped shield tunnel chip architecture |
CN108316945B (en) * | 2018-04-09 | 2024-06-25 | 中铁工程装备集团有限公司 | Rectangular or special-shaped shield tunnel segment structure |
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