CN201253561Y

CN201253561Y - Diamond press power-saving device

Info

Publication number: CN201253561Y
Application number: CNU2008201492018U
Authority: CN
Inventors: 余浩
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-09-12
Filing date: 2008-09-12
Publication date: 2009-06-10
Anticipated expiration: 2018-09-12

Abstract

The utility model relates to a novel dynamic power saving device for a diamond press, which can effectively solve the problems of high electric energy loss, high rate of machine hault, high maintenance rate, high maintenance cost, high labor intensity of maintenance workers, serious noise pollution, unideal use in diamond synthesis process, and the like in the prior dynamic system. The technical scheme adopted for solving the problems is as follows: the power saving device comprises a shell and a power-saving controller, wherein the power-saving controller is arranged in the shell, and the power-saving controller is respectively connected with an input unit and an output unit; the input unit is connected with an input power supply terminal row, and the output unit is connected with an output power supply terminal row; relays and a power supply controller are arranged on the power-saving controller which is connected with LED lights on the front door of the shell, and a control keyboard is arranged on the front panel of the power-saving controller in the shell. The utility model has the advantages of simple structure, energy and power conservation, low electric cost, low noise, low maintenance rate, labor cost and maintenance fitting conservation, and has good economic and social benefits.

Description

Diamond press power battery saving arrangement

One, technical field

The utility model relates to battery saving arrangement, particularly a kind of diamond press power battery saving arrangement.

Two, background technology

In following graphite diamond synthesis stage of HTHP in original diamond fabrication technology, its mesohigh is produced by the driven by motor oil pump.Original dynamical system by large and small two motors drive respectively greatly, two oil pumps, these two motors mostly are direct startup, and small machine for ftercompction want frequent starting with stop.Because the dash current when motor directly starts very big (5-7 when being operate as normal doubly), waste of energy is serious, thereby to mechanical shocks such as oil pumps and very big, cause big small machine and oil pump often to damage, especially the impact failure rate height that frequent starting brought of small machine, so small machine and little oil pump maintenance rate are very high, simultaneously with a large amount of mechanical noises.In a word; original dynamical system exists that energy consumption height, outage rate height, maintenance rate height, maintenance cost height, maintenance mans' labour intensity are big, noise pollution serious, diamond synthesizing process problems such as undesirable in using, thus the innovation of dynamical system and reform imperative.

Three, utility model content

At above-mentioned situation; for overcoming the defective of prior art; the purpose of this utility model is to provide a kind of novel diamond press power battery saving arrangement; can effectively solve the existing existing electric energy loss height of dynamical system; the outage rate height; the maintenance rate height; the maintenance cost height; maintenance mans' labour intensity is big; noise pollution is serious; problems such as undesirable during diamond synthesizing process uses; the technical scheme of its solution is; the utility model comprises and includes shell and electricity-saving controller; electricity-saving controller is cased; electricity-saving controller respectively with input block; output unit links to each other; input block links to each other with input supply terminal row; output unit links to each other with the out-put supply terminal row; relay and power-supply controller of electric are housed on the electricity-saving controller; and continuous with the LED lamp on the shell Qianmen, on the electricity-saving controller front panel in the shell supervisory keyboard is housed.The utility model is simple in structure, and energy saving reduces electric cost, reduces noise, reduces maintenance rate, saves aftermarket attachment and cost of labor, has good economic and social benefit.

Four, description of drawings

Fig. 1 is a stereogram of the present utility model (open at the Qianmen).

Fig. 2 is a circuit diagram of the present utility model.

Five, the specific embodiment

Below in conjunction with accompanying drawing the specific embodiment of the present utility model is done detailed explanation.

Provide by Fig. 1, Fig. 2, the utility model includes shell and electricity-saving controller, electricity-saving controller 5 is contained in the shell 11, electricity-saving controller 5 links to each other with input block 10, output unit 6 respectively, input block 10 links to each other with input supply terminal row 3, and output unit 6 links to each other with out-put supply terminal row 7, and relay 8 and power-supply controller of electric 9 are housed on the electricity-saving controller 5, and continuous with the LED lamp on shell 11 Qianmens 1, on electricity-saving controller 5 front panels in the shell supervisory keyboard 4 is housed.

Said electricity-saving controller 5 connects relation with each circuit connection about parts and is provided by Fig. 2, and KA1, KA2 are that two relays 8, SB are power-supply controller of electric 9 (reseting terminal) among the figure, and QF is a three-phase AC power supplies 3Q380V plug-in strip (switch); M is motor (load); LED lamp 1 is 4; wherein the 1RA in the circuit (22) is a malfunction indicator lamp for the LED4 lamp; 2RA (11) is the LED2 lamp; the LED3 lamp is a power supply indicator; the LED1 lamp is unidirectional power supply indicator (an inner dc source indicator lamp); FAN is a fan 2; RD is the holding wire of band protection tube, 1RC; 2RC (101) is a common, and 100 is live wire; N is a zero line; 24G is the input common port of control signal, connects original equipment control signal input, 1; 5 connect big pump; U; V; W is respectively output unit terminals, R; S; T is respectively the input block terminals.

Said electricity-saving controller is a frequency converter, commercially available prod, model E11-011T3.Output unit, input block are respectively output, input filter.Can be from buying output unit model 890M-30, input block model 860M-30 on the market.The utility model also has certain ductility, and promptly along with the difference of diamond press (or similar devices) model, the respective model that only needs to adjust this electricity-saving appliance gets final product.

In order to guarantee result of use and heat radiation, fan (FAN) 2 is housed in the utility model housing.Said relay K A1, KA2 both can be contained in enclosure interior, also can be contained in (Fig. 1 repeat circuit is to be contained in enclosure interior) beyond the housing.

By said structure as can be seen, the power section of former diamond press power battery saving arrangement drives large and small oil pump respectively by two motors of 11KW, 3KW and forms; Average each moon of little oil pump or small machine wants overhaul once; The startup of motor is direct startup, and rush of current is big, noise pollution is big; The ftercompction shakiness is unfavorable for that adamantine technology is synthetic.And the utility model replaces the 11KW motor (in order to reduce improvement cost by a 7.5KW motor (M), its practical original 11KW is good, only the cost of Gai Zaoing can increase), small machine in the little oil circuit and little oil pump remove need not, its action is got final product with low frequency (15-20HZ) work by big motor; The Starting mode of motor is the frequency converter software startup; Starting current is little, and noise is little, and ftercompction is steady, and it is synthetic to help adamantine technology; Electric energy and production, maintenance cost have been saved greatly.

The utility model mainly is to utilize advanced frequency conversion, compensation, filtering and micro-computer technology, small machine and little oil pump in the existing dynamical system are removed, only keep big motor of a cover and big oil pump, obtaining of control signal adopts the alternative original A.C. contactor of relay to pass to frequency converter; Action is to move the everything of finishing original two motors by big motor of Frequency Converter Control with two kinds of different rotating speeds of height.

Originally the ftercompction of dynamical system action mainly is to drive little oil pump by the small machine frequent starting to provide, after electricity-saving appliance of the present utility model, then drive big oil pump with low speed small power (actual power consumption is also littler than original small machine) and finish the ftercompction action by big motor; The Starting mode of big small machine becomes single big motor frequency conversion soft start by original direct startup and finishes, starting current is very little like this, the motor speed of service smoothly increases and reduces, the electric energy that the big electric current that motor directly starts is wasted can be saved, adjust big machine operation frequency in real time by frequency converter simultaneously and adjust power of motor, thereby existing unnecessary electric energy is returned the purpose that need not reach economize on electricity to electrical network; By the power factor that suitable increase frequency converter filter capacitor capacity comes small electromotor to move, the practical application power factor can reach 99.99%; Providing by relay of control signal substitutes existing A.C. contactor, so both can reduce components and parts cost in the existing equipment, can reduce the noise that the A.C. contactor adhesive is produced greatly again.

The utility model is compared with original dynamical system (device) and is had the following advantages and beneficial effect

A, economize on electricity: soft start economize on electricity, frequency control economize on electricity, raising power factor are economized on electricity, integrated filter economizes on electricity, Save electricity capacity.

B, save cost, improve imitate comprehensive: remove original little pump ftercompction system and reduce maintenance rate, reduce maintenance mans' labour intensity, reduce production costs, improve operation rate, increase the output value, it is synthetic to be more conducive to technology.

C, environmental protection: reduce noise pollution, harmonic carcellation, the greening electrical network.

D, convenience: for the origin operation worker, need not any training, do not change original any use habit (before just the same on the operation press), the production efficiency height with this electricity-saving appliance is not installed.

Claims

1, diamond press power battery saving arrangement, include shell and electricity-saving controller, it is characterized in that, electricity-saving controller (5) is contained in the shell (11), electricity-saving controller (5) respectively with input block (10), output unit (6) links to each other, input block (10) links to each other with input supply terminal row (3), output unit (6) links to each other with out-put supply terminal row (7), relay (8) and power-supply controller of electric (9) are housed on the electricity-saving controller (5), and the LED lamp (1) on same shell (11) Qianmen is continuous, on electricity-saving controller (5) front panel in the shell supervisory keyboard (4) is housed.

2, diamond press power battery saving arrangement according to claim 1 is characterized in that, said electricity-saving controller is a frequency converter, and output unit, input block are respectively output, input filter.

3, diamond press power battery saving arrangement according to claim 1 is characterized in that, fan (2) is housed in the said housing.