Summary of the invention:
The technical problems to be solved in the utility model provides plant fiber tray serialization process units, can bring into play capacity of equipment to greatest extent, reduces production costs, and enhances productivity, and meets the need of market.
Another technical problem to be solved in the utility model provides and is applicable to serialization production, is provided with the tray shaping machine group of locking pressurizer.
The utility model is achieved through the following technical solutions:
Plant fiber tray serialization process units comprises former, upper punch, bottom punch, and described former is arranged on the track, upper punch is positioned at the former top, bottom punch is positioned at the former below, also comprises power set, frame and is arranged at the interior adjustable shelf of frame, it is characterized in that:
Former and upper punch are provided with the locking pressurizer between former and the bottom punch; Former and be positioned on the track by the tray shaping machine group that former, upper punch, bottom punch constitute; Upper punch is movably connected on frame top;
Article two, the two ends of products solidifying track arranged side by side are communicated with first cross track respectively, and first cross track vertically is parallel with trajectory under the product, material loading moulding orbit respectively; Or wherein a track vertically is parallel with trajectory under the product, material loading moulding orbit;
After trajectory and material loading moulding orbit passed from frame respectively under the described product, its end was communicated with second cross track respectively; Or after trajectory and material loading moulding orbit passed frame under the set product wherein, its end was communicated with second cross track;
Described tray shaping machine group and be arranged at first on first cross track and cross car 8,8 ' and be arranged at second on second cross track and cross car 9 and be provided with the power thrustor, described power thrustor is power screw or oil cylinder; Or first cross car 8,8 ' and second and cross the driving power that car 9 is provided with, reversion is walked.
Be provided with the tray shaping machine group of locking pressurizer, comprise former, upper punch, bottom punch, it is characterized in that: be provided with the locking pressurizer between former and upper punch, former and the bottom punch.
Described locking pressurizer is arranged at the two ends or the both sides of former and upper punch, former and bottom punch.
Locking pressurizer between described former and the upper punch, be to be provided with horizontal sextant angle greater than 0 degree, be symmetrically arranged with the bolt 21 that protrudes from the surface less than the surfaces, stamping seat the same side of the bolts 11, the upper punch that protrude from the surface of 45 degree at former outer surface suitable for reading, latch is in the face of being symmetrically arranged with the bolt 71 that is complementary, protrude from the surface on bolt 11,21 these one sides, bolt 71 is stuck in bolt 11,21 outsides, with former and upper punch locking;
Or be provided with horizontal sextant angle greater than 0 degree, be symmetrical arranged fluted 21 less than the surfaces, stamping seat the same side of 45 degree grooves 11, upper punch at former outer surface suitable for reading, latch is in the face of being symmetrically arranged with the bolt 71 that is complementary, protrude from the surface on groove 11,21 these one sides, bolt 71 inserts in the groove 11,21, with former, upper punch locking.
Be provided with the locking pressurizer between described former and the bottom punch, the bottom, two ends that is former is fixedly connected with the lock frame, the bottom punch bottom is fixedly connected with supporting plate, the below that described lock frame extends to supporting plate is provided with porose, be connected with check lock lever in the hole, check lock lever under power set promote, stretch into supporting plate below, former and bottom punch are locked.
The utility model has been realized continuous compacting by the unit of circular flow, makes the whole capability of equipment obtain maximum performance, has improved production efficiency and product quality, has reduced energy consumption, has reduced production cost simultaneously, has general dissemination.
The specific embodiment:
As shown in Figure 3, plant fiber tray serialization process units comprises former 1, upper punch 2, bottom punch 3, and described upper punch 2 is positioned at former 1 top, is movably connected on frame 5 tops, bottom punch 3, adjustable shelf 4 are positioned at former 1 below successively, also comprise power set.
Shown in Fig. 1,2,3,4, the tray shaping machine group a that is made of former 1, upper punch 2, bottom punch 3 is positioned on the track;
As shown in Figure 1, the two ends of two products solidifying tracks 6 arranged side by side are communicated with first cross track 61 respectively, and first cross track 61 vertically is parallel with trajectory 611 under the product, material loading moulding orbit 612 respectively;
After trajectory 611 and material loading moulding orbit 612 passed from frame 5 respectively under the described product, its end was communicated with second cross track 62 respectively.
Still as shown in Figure 1, be communicated with the transposition track 51 of upper punch 2 under the described product between frame 5 on the trajectory 611 and the frame 5 on the material loading moulding orbit 612.
As shown in Figure 1, 2, two products solidifying tracks 6 arranged side by side lay respectively in the high temp tunnel 10.Described high temp tunnel 10 is provided with high-temperature medium import and outlet, the high-temperature medium import is arranged at the below, longitudinal middle part position of high temp tunnel 10, the high-temperature medium outlet is arranged at feeder connection end top (not shown), and high-temperature medium is selected high-temperature gas for use in the present embodiment.
Shown in Fig. 1,3, transposition track 51 two ends are fixed on the opposite end of the frame 5 on the frame on the trajectory 611 5 and material loading moulding orbit 612 under the product respectively, rail wheels 221 and transposition tracks 51 couplings that the stamping seat of upper punch 2 22 is set; Upper punch 2 moves the power set of transposition on transposition track 51, be parallel to transposition track 51, be arranged at transposition track 51 inside fronts, and connect firmly with frame 5.
The mobile transposition power set of upper punch 2 (also can be used oil cylinder by cylinder, not shown) and slide bar 53 formations, be connected with bearing 531 on the slide bar 53, the plunger rod of described cylinder connects firmly (plunger rod of cylinder is parallel with slide bar 53) with the bearing block of bearing 531, the plunger rod front end of cylinder is provided with ball and socket joint 52, ball and socket joint is hooked rail wheel 221 wheel shafts of stamping seat 22, upper punch 2 frame on the trajectory 611 5, is pushed away, moves in the frame 5 on the material loading moulding orbit 612 under product.During ball and socket joint 52 work or clear vertical with plunger rod when stopping, ball and socket joint 52 can be arranged to inwardly or outwards do less than 90 degree rotations as required.As: be arranged at plunger rod ball and socket joint 52 in the frame 5 on the material loading moulding orbit 612, because of it will bear the work that moves upper punch 2 of drawing, ball and socket joint 52 can only inwardly do to rotate (when ball and socket joint 52 moves ahead with plunger rod less than 90 degree, running into barrier can pass through smoothly), and be arranged in the 5 plunger rod ball and socket joints 52 of the frame on the trajectory 611 under the product, because of it will bear the work of passing upper punch 2, outwards do only to rotate (when ball and socket joint 52 is withdrawn with plunger rod less than 90 degree, running into barrier can pass through smoothly), or this ball and socket joint 52 and plunger rod vertical fixing (adopting vertical fixing in the present embodiment) because of clear in the plunger rod backhaul.
As shown in Figure 3, be arranged in the transposition track 51 of frame 5, be provided with the notch that the rail wheel 221 of stamping seat can be upper and lower, the plate 511 that is connected with power set inserts notch it is sealed, or extract out notch by rail wheel 221 by (the plate dual-side is that slot is connected with the notch dual-side, and the last plane of the plate 511 and the track 51 that replaces is positioned at same horizontal plane).
As shown in Figure 1, 2, 3, first cross track 61 is provided with first and crosses car 8,8 ', and first bottom of crossing car 8,8 ' is provided with rail wheel 81, this rail wheel and first cross track, 61 couplings; First upper surface that crosses car 8,8 ' is provided with track.As shown in Figure 1, when first crossed car 8,8 ' and lay respectively at products solidifying track 6 terminations, this track then was communicated with products solidifying track 6; When first crossed car 8,8 ' and lay respectively under material loading moulding orbit 612, the product trajectory 611 terminations, this track then was communicated with trajectory 611 under material loading moulding orbit 612, the product respectively.
As shown in Figure 1, 2, second cross track 62 is provided with second and crosses car 9, second bottom of crossing car 9 is provided with rail wheel 91, this rail wheel and second cross track, 62 couplings, second crosses car 9 upper surfaces is provided with track, as shown in Figure 1, when second crossed car 9 and be positioned under the product trajectory 611 terminations, this track then was communicated with trajectory 611 under the product; When being positioned at material loading moulding orbit 612 terminations, this track then is communicated with material loading moulding orbit 612.
As shown in Figure 4, first crosses car 8 horizontal end faces takes the shape of the letter U, and U-shaped bottom is provided with rail wheel, and U-shaped both sides suitable for reading are described track (first cross car 8 ', second cross car 9 also like this).To cross the U-shaped shape that car is designed to the two ends conducting, be convenient to unit a turnover.
As shown in Figure 1, at the opposite end head of unit a direction of travel, be provided with power thrustor (shown in thick black arrow among the figure, locating to be the position of power thrustor).The power thrustor of unit a is selected oil cylinder for use in the present embodiment, and first crosses car 8,8 ' and second crosses the driving power that car 9 self is provided with, reversion is walked.As shown in Figure 3, the two ends of unit a are provided with the pushing tow head 15 that is complementary with the power thrustor.
As shown in Figure 1, between first cross track 61, be vertically connected with carriage-returning track 613, when unit a need keep in repair, can replace on the carriage-returning track 613.
As shown in Figure 3, the bottom of bottom punch 3 is fixedly connected with supporting plate 31, and the limit portion outside of described adjustable shelf 4 is symmetrically arranged with cylinder 42 (also can use oil cylinder), and described cylinder 42 is fixed on adjustable shelf 4 by cylinder frame 43; When the pallet demoulding, the plunger rod of cylinder 42 is stretched in supporting plate 31 tops, and reset bottom punch 3 pulling downwards (after the demoulding end, the plunger rod withdrawal of cylinder 42).
Still shown in Fig. 3,4, be provided with the tray shaping machine group of locking pressurizer, comprise former 1, upper punch 2, bottom punch 3, be provided with the locking pressurizer between described former 1 and upper punch 2, former 1 and the bottom punch 3, the locking pressurizer is arranged at two ends or both sides (present embodiment is arranged at two ends).
Still shown in Fig. 3,4, locking pressurizer between former 1 and the upper punch 2, be that to be provided with horizontal sextant angle at former 1 outer surface suitable for reading be that the surfaces, stamping seat 22 the same side of the bolts 11, the upper punch 2 that protrude from the surface of 5 degree are symmetrically arranged with the bolt 21 that protrudes from the surface, latch 7 is in the face of being symmetrically arranged with the bolt 71 that is complementary, protrude from the surface on bolt 11,21 these one sides, bolt 71 is stuck in bolt 11,21 outsides, with former 1, upper punch 2 lockings.Still shown in Fig. 3,4, the opposite one side that described latch 7 is provided with bolt 71 is fixedly connected with connecting rod 73, and connecting rod 73 passes the rectangular notch 75 (and being movably connected on rectangular notch) of support 72, and the connecting rod 73 of rectangular notch both sides is provided with limited block 74; Support 72 is fixed on former 1.
The mobile power of described latch 7 is arranged at the frame on the trajectory 611 5 under the product respectively, and 5 relevant positions of the frame on the material loading moulding orbit 612 (the mobile power of latch 7 is selected cylinder for use in the present embodiment, and diagram is not provided).The cylinder that frame 5 under the product on the trajectory 611 is set, its plunger rod promotes latch 7 lockings, the cylinder that frame 5 on the material loading moulding orbit 612 is set, the ear 76 that draws that the set ball and socket joint in its plunger rod termination inserts latch 7 retracts latch 7, opens between former 1 and the upper punch 2 and locks pressurizer.(ball and socket joint structure, aforesaid plunger rod ball and socket joint 52).
Still shown in Fig. 3,4, be provided with the locking pressurizer between former 1 and the bottom punch 3, the bottom, two ends that is former 1 is fixedly connected with lock frame 12, bottom punch 3 bottoms are fixedly connected with supporting plate 31, the below that described lock frame 12 extends to supporting plate 31 is provided with porose, be connected with check lock lever 13 in the hole, a termination of check lock lever 13 is provided with the wedge head, and another termination is provided with chimb.Described check lock lever 13 under power set promote, stretch into supporting plate 31 below, with former 1 and bottom punch 3 lockings.The mobile power of check lock lever 13 is selected cylinder (also can use oil cylinder) for use, and it is arranged at the frame on the trajectory 611 5 under the product respectively, and 5 relevant positions of the frame on the material loading moulding orbit 612.The cylinder that frame 5 on the material loading moulding orbit 612 is set, its plunger rod promotes the below that check lock lever 13 stretches into supporting plate 31, with former 1 and bottom punch 3 lockings; The cylinder that frame 5 under the product on the trajectory 611 is set, the set ball and socket joint in its plunger rod termination is hooked check lock lever 13 end chimbs check lock lever 13 is retracted, and opens between former 1 and the bottom punch 3 and locks pressurizer.Lock frame 12 is bolted to connection in former 1 bottom, is provided with pad between both joint faces, to adapt to different tray support pin requirement for height (not shown)s.
The utility model serialization production process comprises the following steps:
As shown in Figure 1, (one) mixes string and glue in 60~90:10~40 ratios, crosses unit a on the car 9 with second and shifts loading station charging on the material loading moulding orbit 612 onto, after material is packed in the unit a cavity impression; With the power thrustor former of unit a and bottom punch thereof are pushed desired location in the frame 5 along track 612, meanwhile, by the transposition power set, upper punch 2 is pushed away, moves to desired location in the frame 5 on the material loading moulding orbit 612 along transposition track 51 frame on the trajectory 611 5 under product;
(2) compacting:
A, usefulness power set (oil cylinder 14) jack-up former are pressed in the former plate forming cavity upper punch, and pressure is 25-65 kilogram/Cm
2Then,
B, with power set (oil cylinder 41) jack-up adjustable shelf, make bottom punch to former feet forming cavity intrinsic displacement, pressure is 25-65 kilogram/Cm
2Then,
(3) start the locking of locking pressurizer:
The mobile powered latch 7 of c, startup latch 7, connecting rod 73 on the latch 7 bolt 11,21 to former and upper punch in the rectangular notch 75 of support 72 moves, bolt 71 on latch is stuck in bolt 11,21 outsides, with former 1, upper punch 2 lockings; Start the mobile power of check lock lever 13 simultaneously, promote check lock lever 13, an end that has the wedge head is clamp-oned supporting plate 31 belows, with former 1, bottom punch 3 lockings; Then,
(4) d, open the notch of transposition track 51, remove the compacting power of adjustable shelf bottom, remove the compacting power of former bottom again, unit a is positioned on the track 612; Then,
E, restart the power ejector apparatus and unit a is released frame and shift first onto and cross on the car 8, first crosses car 8 marches to track 6 terminations that are arranged in high temp tunnel 10 along first cross track 61, with the power ejector apparatus the first unit a that crosses on the car 8 is shifted onto on the track 6 again, 120-180 degree heat preservation solidification (the heat preservation solidification temperature is selected 150 degree for use in the present embodiment), and along with the station reach one by one of the above-mentioned course of work;
F, when step () is crossed unit a on the car 9 and is shifted loading station on the material loading moulding orbit 612 onto second, unit a in the frame 5 under the product on the trajectory 611 has finished knockout course, be pulled to the blanking of blanking station, second cross car 9 returns simultaneously, wait for the unit a on the trajectory 611 under the loading stocks.So circulation.
Unit a knockout course in the frame 5 under the said goods on the trajectory 611 is as follows:
G, when the unit a after the heat preservation solidification enters under the product in the frame on the trajectory 611 5, at first use power set jack-up former, the stamping seat rail wheel that makes upper punch upwards passes (then sealing notches with plate 511 after passing) and is positioned on the track from the notch of transposition track 51;
H, use power set jack-up adjustable shelf, jack-up bottom punch again, pressure is 25-65 kilogram/Cm
2Then,
I, open the locking pressurizer: the mobile power that starts latch 7 latch 7 of pulling back, make bolt 71 leave bolt 11,21, open the locking pressurizer of former 1 and upper punch 2, start check lock lever 13 simultaneously and move the power check lock lever 13 of pulling back, make it withdraw from supporting plate 31 belows; The demoulding then; Restarting the power thrustor after the demoulding releases frame with unit a and shifts onto on the loading station.
Power set in the present specification both can be used cylinder, also can use oil cylinder.