CN201233862Y - Major-minor type three-thread three-spiral filament for energy-saving lamp - Google Patents

Major-minor type three-thread three-spiral filament for energy-saving lamp Download PDF

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Publication number
CN201233862Y
CN201233862Y CNU2008203016162U CN200820301616U CN201233862Y CN 201233862 Y CN201233862 Y CN 201233862Y CN U2008203016162 U CNU2008203016162 U CN U2008203016162U CN 200820301616 U CN200820301616 U CN 200820301616U CN 201233862 Y CN201233862 Y CN 201233862Y
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China
Prior art keywords
filament
spiral
winding
tungsten
energy
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Expired - Fee Related
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CNU2008203016162U
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Chinese (zh)
Inventor
郭建明
柳镇华
茹海桥
郑文旭
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HUZHOU TAIJIAN LIGHTING CO Ltd
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HUZHOU TAIJIAN LIGHTING CO Ltd
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Abstract

The utility model discloses a main-auxiliary three-filament triple helical and energy-saving lamp filament, which is formed by helically winding a lamp filament secondary winding body (4). The lamp filament secondary winding body (4) is formed by helically winding a lamp filament primary winding body (3); and the lamp filament primary winding body (3) is formed by a main tungsten filament (1) and three or more close auxiliary tungsten filaments (2) helically wound on the main tungsten filament (1). The utility model adopts three or more auxiliary tungsten filaments to synchronously carry out three-section helical winding side by side, and has the characteristics of higher electronic powder reserves, stronger bombardment resistance, high thermal effect, faster heating up and long service life. Furthermore, the winding speed is faster during the operation, the filament winding efficiency is higher, which can be enhanced by 60 percent, the filaments is easy to break during the winding, and the qualified rate of the product is high.

Description

Major-minor type three-thread three-spiral filament for energy-saving lamp
Technical field
The utility model relates to a kind of filamentray structure of electricity-saving lamp, particularly a kind of major-minor type three-thread three-spiral filament for energy-saving lamp.
Background technology
Power saving fluorescent lamp is present most important artificial light sources, extensively is used in the whole world.Especially in industry and commercial lighting field, the ideal that the diversity of its high-effect, good light output, color and long useful life make it to become in the above-mentioned lighting field is selected.The life-span of power saving fluorescent lamp is after the reason that defective workmanships such as having got rid of wick column bursts, gas leakage causes, concerning the power saving fluorescent lamp of technology compliant, its life-span is depended on because of mercury runs out of the fluorescent tube inefficacy that causes and launches thermionic cathode life, and wherein most important factor is exactly a cathode life.The life-span of power saving fluorescent lamp negative electrode depends primarily on the ability of the anti-ion bombardment of its filament and the ability of quick excitation electron, when filament can not heat up or heat up the electron deficiency that slowly causes cathode emission to light fluorescent lamp or when exhausting attached to the electronics powder on the filament, filament produces fracture of wire because of being subjected to ion bombardment, the life-span of the fluorescent lamp knot that promptly comes to an end.Therefore, how to strengthen the ability of the anti-ion bombardment of filament, improve the intensification usefulness of filament and the storage capacity of raising electronics powder and become the prolongation filament and the key in power saving fluorescent lamp life-span.
Present energy-saving lamp filament mainly adopts the master-slave type three-helix structure, is promptly twined by a main tungsten filament and three spirals of an auxilliary tungsten filament and forms the master-slave type three-helix structure.Though the filament bombardment resistance of this structure can be also better, the storage capacity of electronics powder is also more, because production efficiency is low, and disconnected easily auxilliary silk, exhaust efficiency is low, influences the reliability of fluorescent tube.
The utility model content
Technical problem to be solved in the utility model is to provide a kind of longer service life, the faster and difficult generation fracture of wire of filament winding speed, strong, the shorter major-minor type three-thread three-spiral filament for energy-saving lamp of heating-up time of higher, the anti-bombardment ability of electronics powder reserves.
For solving the problems of the technologies described above the technical solution of the utility model: major-minor type three-thread three-spiral filament for energy-saving lamp.It by the filament secondary twine body in the shape of a spiral the shape coiling form, the filament secondary twine body by filament once twine body in the shape of a spiral the shape coiling form, filament once twine body by main tungsten filament and be spirally wrapped around on the main tungsten filament near the auxilliary tungsten filament coiling more than three or three form.
Above-mentioned major-minor type three-thread three-spiral filament for energy-saving lamp, specifically, filament once twine body be by main tungsten filament and be spirally wrapped around on the main tungsten filament near three auxilliary tungsten filament coilings form.
Aforesaid major-minor type three-thread three-spiral filament for energy-saving lamp, filament once twine body also can be by main tungsten filament and be spirally wrapped around on the main tungsten filament near four auxilliary tungsten filament coilings form.
Aforesaid major-minor type three-thread three-spiral filament for energy-saving lamp, filament once twine body can also be by main tungsten filament and be spirally wrapped around on the main tungsten filament near five auxilliary tungsten filament coilings form.
The beneficial effects of the utility model: the utility model adopts at least three auxilliary tungsten filaments to carry out three-section type spiral winding side by side synchronously, can increase the storage capacity of cathode electronics powder and firmly, electronics powder reserves are higher, be easier to the active electron powder, shortened filament preheating time, heating-up time is shorter, improve the bombardment resistance energy of filament greatly, anti-bombardment ability is stronger, avoid turning black in early days phenomenon, the contact area of electronics powder when also having increased the filament heating power greatly is heated evenly fluorescent tube electronics powder in the exhaust decomposable process, and cathode activation is easier, energising starts faster, can significantly improve the useful life of fluorescent tube, its life-span can reach 10000 hours, and energy-saving effect can reach 80%; And under the identical situation of gross power, owing to adopt three auxilliary tungsten filaments to twine side by side, carefully more a lot of than the diameter that adopts an auxilliary tungsten filament to twine the auxilliary tungsten filament that is adopted, production cost reduces (three thin tungsten filaments are equivalent to a thick tungsten filamen) greatly, not only speed of wrap is faster, wrapping wire efficient is higher (to be needed on every centimeter length when adopting an auxilliary tungsten filament to twine originally around 240~250 circles, only need be on every centimeter length when adopting three auxilliary tungsten filaments to twine now around 80 circles, wrapping wire efficient can improve 60%), and when twining, be difficult for taking place fracture of wire, the product percent of pass height, make fluorescent tube after reliability higher.And the sectional area of the auxilliary tungsten filament of sectional area ratio that three auxilliary tungsten filaments are added up wants big, and (when adopting an auxilliary tungsten filament with a main tungsten filament originally, about 10% electric current is by assisting tungsten filament thereby increased the overcurrent of auxilliary tungsten filament; After adopting three auxilliary tungsten filaments side by side now, can bring up to more than 30% by the electric current of auxilliary tungsten filament) not only intensification is faster, and the load that has alleviated main tungsten filament, has prolonged the useful life of main tungsten filament.The utility model is applicable to various fluorescent lamps, is a kind of novelty, high-quality, efficient, long-life power saving fluorescent lamp filament product.
Description of drawings
Fig. 1 is the structural representation that filament of the present utility model once twines body;
Fig. 2 is the cross section enlarged drawing that filament of the present utility model once twines body;
Fig. 3 is the outline drawing of major-minor type three-thread three-spiral filament for energy-saving lamp of the present utility model;
Fig. 4 is the winding structure schematic diagram of major-minor type three-thread three-spiral filament for energy-saving lamp of the present utility model;
Fig. 5 is the profile that filament secondary of the present utility model twines body.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described.
Embodiment 1.Shown in Fig. 3,4, it by the filament secondary twine body 4 in the shape of a spiral the shape coiling form, wherein the filament secondary twine body 4 be by filament once twine body 3 in the shape of a spiral the shape coiling form, as shown in Figure 5.Filament once twine body 3 be again by main tungsten filament 1 and be spirally wrapped around on the main tungsten filament 1 near three auxilliary tungsten filament 2 coilings form, as shown in Figure 1, 2.The diameter of main tungsten filament 1, auxilliary tungsten filament 2 should be chosen according to the power of lamp is different with the spiral coefficient.
Add man-hour, as shown in Figure 1, 2, earlier that main tungsten filament 1 and molybdenum core silk 5 is parallel side by side, on the common spiral filament forming machine with three auxilliary tungsten filament 2 in the shape of a spiral shape be wound on main tungsten filament 1 and the molybdenum core silk 5, the direction of spiral can be left-handed and dextrorotation, obtains filament and once twines body 3; Then filament is once twined body 3 and be wound on the common spiral filament forming machine on the secondary molybdenum core silk 6, obtain the filament secondary and twine body 4, as shown in Figure 5; Again the filament secondary being twined body 4 carries out being wound on the spiral filament forming machine of loosing core on the plug 7 after the thermal finalization, extract plug 7 out, length cuts in accordance with regulations, carry out immersing after the secondary thermal finalization mixed acid (water: nitric acid: in the sulfuric acid=2:1:1) of water, nitric acid and sulfuric acid, after treating that molybdenum core silk 5 and secondary molybdenum core silk 6 dissolve, after caustic soda neutralization, water washing, drying, can obtain major-minor type three-thread three-spiral filament for energy-saving lamp of the present utility model, as shown in Figure 3.Wherein a molybdenum core silk 5 is identical with the diameter of secondary molybdenum core silk 6.
Embodiment 2.It by the filament secondary twine body 4 in the shape of a spiral the shape coiling form, wherein the filament secondary twine body 4 be by filament once twine body 3 in the shape of a spiral the shape coiling form; Filament once twine body 3 by main tungsten filament 1 and be spirally wrapped around on the main tungsten filament 1 near four auxilliary tungsten filament 2 coilings form, the diameter of main tungsten filament 1, auxilliary tungsten filament 2 should be chosen according to the power of lamp is different with the spiral coefficient.
Add man-hour, earlier that main tungsten filament 1 and molybdenum core silk 5 is parallel side by side, on the common spiral filament forming machine with four auxilliary tungsten filament 2 in the shape of a spiral shape be wound on main tungsten filament 1 and the molybdenum core silk 5, obtain filament and once twine body 3; Then filament once being twined body 3 is being wound on the common spiral filament forming machine on the secondary molybdenum core silk 6, obtain the filament secondary and twine body 4, again the filament secondary being twined body 4 carries out being wound on the spiral filament forming machine of loosing core on the plug 7 after the thermal finalization, extract plug 7 out, length cuts in accordance with regulations, carry out immersing after the secondary thermal finalization water, nitric acid and sulfuric acid mixed acid (sulfuric acid: nitric acid: in the water=1:1:2), treat that molybdenum core silk 5 and secondary molybdenum core silk 6 dissolve after, after caustic soda neutralization, water washing, drying, get final product.
Embodiment 3.It by the filament secondary twine body 4 in the shape of a spiral the shape coiling form, wherein the filament secondary twine body 4 be by filament once twine body 3 in the shape of a spiral the shape coiling form; Filament once twine body 3 by main tungsten filament 1 and be spirally wrapped around on the main tungsten filament 1 near five auxilliary tungsten filament 2 coilings form, the diameter of main tungsten filament 1, auxilliary tungsten filament 2 should be chosen according to the power of lamp is different with the spiral coefficient.
Add man-hour, earlier that main tungsten filament 1 and molybdenum core silk 5 is parallel side by side, on the common spiral filament forming machine with five auxilliary tungsten filament 2 in the shape of a spiral shape be wound on main tungsten filament 1 and the molybdenum core silk 5, obtain filament and once twine body 3; Then filament once being twined body 3 is being wound on the common spiral filament forming machine on the secondary molybdenum core silk 6, obtain the filament secondary and twine body 4, again the filament secondary being twined body 4 carries out being wound on the spiral filament forming machine of loosing core on the plug 7 after the thermal finalization, extract plug 7 out, length cuts in accordance with regulations, carry out immersing after the secondary thermal finalization water, nitric acid and sulfuric acid mixed acid (sulfuric acid: nitric acid: in the water=1:1:2), treat that molybdenum core silk 5 and secondary molybdenum core silk 6 dissolve after, after caustic soda neutralization, water washing, drying, get final product.

Claims (4)

  1. [claim 1] a kind of major-minor type three-thread three-spiral filament for energy-saving lamp, it is characterized in that: it by the filament secondary twine body (4) in the shape of a spiral the shape coiling form, the filament secondary twine body (4) by filament once twine body (3) in the shape of a spiral the shape coiling form, filament once twine body (3) by main tungsten filament (1) and be spirally wrapped around on the main tungsten filament (1) near auxilliary tungsten filament (2) coiling more than three or three form.
  2. [claim 2] major-minor type three-thread three-spiral filament for energy-saving lamp according to claim 1 is characterized in that: described filament once twine body (3) by main tungsten filament (1) and be spirally wrapped around main tungsten filament (1) go up near three auxilliary tungsten filaments (2) coiling form.
  3. [claim 3] major-minor type three-thread three-spiral filament for energy-saving lamp according to claim 1 is characterized in that: described filament once twine body (3) by main tungsten filament (1) and be spirally wrapped around main tungsten filament (1) go up near four auxilliary tungsten filaments (2) coiling form.
  4. [claim 4] major-minor type three-thread three-spiral filament for energy-saving lamp according to claim 1 is characterized in that: described filament once twine body (3) by main tungsten filament (1) and be spirally wrapped around main tungsten filament (1) go up near five auxilliary tungsten filaments (2) coiling form.
CNU2008203016162U 2008-07-28 2008-07-28 Major-minor type three-thread three-spiral filament for energy-saving lamp Expired - Fee Related CN201233862Y (en)

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CNU2008203016162U CN201233862Y (en) 2008-07-28 2008-07-28 Major-minor type three-thread three-spiral filament for energy-saving lamp

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CNU2008203016162U CN201233862Y (en) 2008-07-28 2008-07-28 Major-minor type three-thread three-spiral filament for energy-saving lamp

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111725039A (en) * 2019-03-20 2020-09-29 上海亚尔光源有限公司 Method for manufacturing electrode spring of high-power gas discharge lamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111725039A (en) * 2019-03-20 2020-09-29 上海亚尔光源有限公司 Method for manufacturing electrode spring of high-power gas discharge lamp
CN111725039B (en) * 2019-03-20 2023-03-31 上海亚尔精密零件制造有限公司 Method for manufacturing electrode spring of high-power gas discharge lamp

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Granted publication date: 20090506

Termination date: 20120728