CN201230384Y - Cellular ceramic disc type electric heater - Google Patents

Cellular ceramic disc type electric heater Download PDF

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Publication number
CN201230384Y
CN201230384Y CNU2008200503833U CN200820050383U CN201230384Y CN 201230384 Y CN201230384 Y CN 201230384Y CN U2008200503833 U CNU2008200503833 U CN U2008200503833U CN 200820050383 U CN200820050383 U CN 200820050383U CN 201230384 Y CN201230384 Y CN 201230384Y
Authority
CN
China
Prior art keywords
honey comb
ceramic honey
disc type
electric heater
shape
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2008200503833U
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Chinese (zh)
Inventor
胡瑞华
韩艺夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGZHOU XINLI METAL CO Ltd
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GUANGZHOU XINLI METAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CNU2008200503833U priority Critical patent/CN201230384Y/en
Application granted granted Critical
Publication of CN201230384Y publication Critical patent/CN201230384Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a honeycomb ceramic disc electric heater which comprises a honeycomb ceramic disc, an electric heating element and a fixing part; the honeycomb ceramic disc is made of high temperature resistant ceramics to be a multi-pore structure; an electric heating wire or an electric heating pipe is adopted as the electric heating element which is shaped and fixed on the end face of the honeycomb ceramic disc by the fixing part through bending, coiling and other processing forms. Because of the special multi-pore structure, the honeycomb ceramic disc can not only fix and support the electric heating element, but also prevent heat radiation on one side of a bearing surface of the electric heating element, get air flow through the heater and heat the air flow through heat exchange. Therefore, the electric heater is in particular applicable in the heating and the recycling of diesel engine exhaust gas particle filters.

Description

Ceramic honey comb disc type electric heater
Technical field
The invention belongs to the electric heater field, both can be used for the planar radiation heating, can be used for the air-flow heating again, be particularly suitable for the electric heating regeneration of diesel engine vent gas particulate filter.
Background technology
Along with countries in the world to the improving constantly of engine emission standard, in order to administer the pollution of motor vehicle to environment, various diesel motor exhaust purification treatment technologies and device arise at the historic moment.Wherein the electric heating initiative regeneration becomes one of important techniques type.China utility model patent ZL200620068031.1 discloses a kind of diesel engine vent gas granule capturing and regenerative system, it is characterized in that constituting by two groups of filters of alternately taking turns to change jobs, igniting regenerating unit, regeneration temperature checkout gear, air supply pipe road and the parallel connections of tail gas switch valve, both do not disturb mutually, independent operating, this system not only can filter the diesel motor exhaust particle, but also can regenerate to the filter that filters after saturated, and the repertoire of system and operation are carried out full-automatic closed-loop control by central electric control gear.This patented technology adopts the ignite carbon granule of filter end face of electric heating igniter, realized the thermal regeneration of filter, but this electric heating igniter thermal efficiency ratio is lower, and the time of heating is longer.
The utility model content
The purpose of this utility model is at the deficiencies in the prior art, a kind of efficient, reliable ceramic honey comb disc type electric heater is provided, the diesel vehicle particulate filter that is used for electric heating initiative regeneration type makes existing diesel vehicle particulate filter realize efficiently initiative regeneration fast.
The technical solution of the utility model is as follows:
A kind of ceramic honey comb disc type electric heater is characterized in that comprising ceramic honey comb dish, electrical heating elements, fixture; Electrical heating elements is fixed on the ceramic honey comb dish end face by fixture.
The ceramic honey comb dish can adopt the high temperature ceramic material processing and manufacturing to become loose structure.The shape in hole can be circular, ellipse and polygonal; Ceramic honey comb dish profile can be processed as circle, ellipse according to the difference of using installation environment, reach polygon etc.; The thickness of ceramic honey comb dish is not limit.
Electrical heating elements can be that an electrical heating wire or electric heating tube pass through form processing moulding such as bending or coiling, and its shape can be but be not limited to jatharapanvartanasana, vortex filament shape and the space bending shape that the plane bends; Also can be that many electrical heating wires or electric heating tube become planar array shape or space array shape by form processings such as bending or coilings.
Fixture adopts exotic material to shape, and its shape can be but be not limited to shapes such as " U " shape, " L " shape, " J " shape.
Because of but the distinctive loose structure of ceramic honey comb dish makes its both fixed support electrical heating elements, can stop the thermal radiation of electrical heating elements supporting surface one side again, also can allow air-flow pass this device, simultaneously by the heat exchange heating air flow.Therefore be specially adapted to the use of diesel engine vent gas particulate filter thermal regeneration.
The utility model product can be installed on the front end of wall-flow filter, and heating element is towards the filter end face.Entering filter at the porous channel of filtration stage motor exhaust by ceramic honey comb disc type electric heater filters.During thermal regeneration, electrical heating elements energising back produces hyperthermia radiation, to the front end intensification heating of filter.Because the preceding heating surface of this heater can very close filter, back heating surface is pressed close to the ceramic honey comb dish, and the ceramic honey comb dish has stopped thermal radiation backwards effectively, and this has just improved the heat efficiency greatly.Electrical heating elements can be designed to arrange symmetrically, has improved the uniformity of heating.Therefore, practical effect shows, compares with the electric heating igniter in the ZL200620068031.1 patent, and the heat efficiency improves more than 50%, and shortened more than 60% heating time.
Description of drawings
Fig. 1 is the front view of embodiment 1;
Fig. 2 be among Fig. 1 A-A to cross-sectional schematic;
Fig. 3 is the ceramic honey comb dish schematic diagram that embodiment 2 is adopted;
Fig. 4 is an electrical heating elements schematic diagram among the embodiment 3.
Embodiment
The utility model is further described below in conjunction with drawings and Examples.
Embodiment 1
Present embodiment ceramic honey comb disc type electric heater is designed to structure as shown in Figure 1 and Figure 2.As shown in Figure 1, its main structure is made of ceramic honey comb dish 1, electrical heating elements 3 and fixture 2.Electrical heating elements 3 adopts electrical heating wire, is fixed on the end face of ceramic honey comb dish 3 by fixture 2 after form processing moulding such as bending and coiling.Its important technological parameters is as follows:
Ceramic honey comb disk material: cordierite or Mo Naishi
Honeycomb cell densities range: 100~200 orders
Ceramic honey comb dish external diameter: 190mm
Ceramic honey comb disc thickness: 25~30mm
Electrical heating elements shape: arc bend folding jatharapanvartanasana
Electrical heating elements material: siderochrome aluminium heating wire
Operating voltage: DC24V
Electrical heating power: 1500W
Fixture shape: " U " shape
Fixture material: siderochrome aluminium heating wire
After tested, the ceramic honey comb disc type electric heater of present embodiment is reliable, and heats is good.With the electric heating igniter in the alternative ZL200620068031.1 patented technology of the described ceramic honey comb disc type of present embodiment electric heater, the platform experiment testing result is through the laboratory: under original DPF other structures of system and the constant situation of technical parameter, regeneration shortens to 10min by original 30min heating time, and homogeneous heating.This heater is checked through durability, and behind the heat temperature raising 400 times, shape of product is stable, and function is normal.Show that thus this product fully can be supporting for electric heating initiative regeneration diesel vehicle particulate filter.
Embodiment 2
The ceramic honey comb dish 4 shape fabricating squarelys of present embodiment, electrical heating elements correspondingly is evenly distributed on the ceramic honey comb dish 4.Other is consistent with embodiment 1.
Embodiment 3
The electrical heating elements 5 of present embodiment is processed into parallel bending shape by a heater strip.Other is the same with embodiment 1.

Claims (6)

1. a ceramic honey comb disc type electric heater is characterized in that comprising ceramic honey comb dish, electrical heating elements, fixture; Electrical heating elements is fixed on the ceramic honey comb dish end face by fixture.
2. ceramic honey comb disc type electric heater according to claim 1 is characterized in that the ceramic honey comb dish is a loose structure; The shape in hole is circle, ellipse or polygon.
3, ceramic honey comb disc type electric heater according to claim 1 and 2 is characterized in that ceramic honey comb dish profile is circle, ellipse or polygon.
4. ceramic honey comb disc type electric heater according to claim 1 is characterized in that electrical heating elements is processed into by bending or coiling by electrical heating wire or electric heating tube that the nest of jatharapanvartanasana, plane bending of plane bending is linear, planar array shape, space bending shape or space array shape.
5,, it is characterized in that electrical heating elements arranges symmetrically according to claim 1 or 4 described ceramic honey comb disc type electric heaters.
6. ceramic honey comb disc type electric heater according to claim 1 is characterized in that fixture is " U " shape, " L " shape or " J " shape.
CNU2008200503833U 2008-07-08 2008-07-08 Cellular ceramic disc type electric heater Expired - Fee Related CN201230384Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200503833U CN201230384Y (en) 2008-07-08 2008-07-08 Cellular ceramic disc type electric heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200503833U CN201230384Y (en) 2008-07-08 2008-07-08 Cellular ceramic disc type electric heater

Publications (1)

Publication Number Publication Date
CN201230384Y true CN201230384Y (en) 2009-04-29

Family

ID=40635323

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008200503833U Expired - Fee Related CN201230384Y (en) 2008-07-08 2008-07-08 Cellular ceramic disc type electric heater

Country Status (1)

Country Link
CN (1) CN201230384Y (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101815374A (en) * 2010-04-22 2010-08-25 广东新宝电器股份有限公司 Heating wire
CN101913247A (en) * 2010-08-04 2010-12-15 安徽鑫阳能源开发有限公司 Temperature-regulated assembled type honeycomb ceramic infrared heating module
CN102345888A (en) * 2010-07-30 2012-02-08 博西华电器(江苏)有限公司 Range hood having electric heater unit and production method thereof
CN102613891A (en) * 2012-04-26 2012-08-01 扈罗全 Heating plate for electric kettle, and electric kettle consisting of heating coil
CN106455143A (en) * 2016-08-27 2017-02-22 泰州市浩晟电热材料有限公司 Disc type efficient heating structure
CN110513175A (en) * 2019-10-10 2019-11-29 浙江海聚科技有限公司 A kind of regeneration purification apparatus of diesel motor exhaust grain catcher
CN111852621A (en) * 2020-06-18 2020-10-30 上海宸云环境科技有限公司 Electric heating regeneration type diesel engine particulate matter purifier

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101815374A (en) * 2010-04-22 2010-08-25 广东新宝电器股份有限公司 Heating wire
CN102345888A (en) * 2010-07-30 2012-02-08 博西华电器(江苏)有限公司 Range hood having electric heater unit and production method thereof
CN102345888B (en) * 2010-07-30 2015-11-25 博西华电器(江苏)有限公司 There is range hood and the manufacture method thereof of electric heater unit
CN101913247A (en) * 2010-08-04 2010-12-15 安徽鑫阳能源开发有限公司 Temperature-regulated assembled type honeycomb ceramic infrared heating module
CN101913247B (en) * 2010-08-04 2013-03-20 科希曼电器有限公司 Temperature-regulated assembled type honeycomb ceramic infrared heating module
CN102613891A (en) * 2012-04-26 2012-08-01 扈罗全 Heating plate for electric kettle, and electric kettle consisting of heating coil
CN106455143A (en) * 2016-08-27 2017-02-22 泰州市浩晟电热材料有限公司 Disc type efficient heating structure
CN110513175A (en) * 2019-10-10 2019-11-29 浙江海聚科技有限公司 A kind of regeneration purification apparatus of diesel motor exhaust grain catcher
CN111852621A (en) * 2020-06-18 2020-10-30 上海宸云环境科技有限公司 Electric heating regeneration type diesel engine particulate matter purifier
CN111852621B (en) * 2020-06-18 2022-06-28 上海宸云环境科技有限公司 Electric heating regeneration type diesel particulate matter purifier

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090429

Termination date: 20100708