CN201218790Y - Automatic monitoring system for petroleum casing pipe abrasion - Google Patents
Automatic monitoring system for petroleum casing pipe abrasion Download PDFInfo
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- CN201218790Y CN201218790Y CNU2008201084979U CN200820108497U CN201218790Y CN 201218790 Y CN201218790 Y CN 201218790Y CN U2008201084979 U CNU2008201084979 U CN U2008201084979U CN 200820108497 U CN200820108497 U CN 200820108497U CN 201218790 Y CN201218790 Y CN 201218790Y
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Abstract
An automatic monitoring system for petroleum sleeve wear comprises an automatic collecting weigher (11), a control module, a communication module and a calculation processing module, wherein the control module is connected with the automatic collecting weigher (11). The data of abrasive dust weight collected by the automatic collecting weigher (11) is transmitted to a short-range terminal through a wire, after being processed by a display transmitting module, is transmitted to a wireless communication sender. A test signal is received through a wireless receiving module in a control room at a long-range terminal, and is transmitted to a computer through a RS 232 interface, such that functions of automatically collecting the sleeve abrasive dust in the drilling fluid, automatically weighing and collecting the abrasive dust weight, wirelessly transmitting the weighing data, analyzing, processing and collecting data, such that the quantitative target can be provided to the sleeve abrasive dust monitoring. The collected abrasive dust contains large numbers of wear information. Cooperating to use the abrasive dust analysis technology to deeply analyze can determine the wear degrees of the underground sleeve and associated components and the main wear mechanism in time, at the predict the abnormal change of the sleeve wear in time so as to adopt measures and to achieve the target of effectively controlling the sleeve wear.
Description
Technical field
The utility model relates to a kind of abrasion of petroleum casing pipe condition monitoring device that is used for the petroleum drilling scene, relates in particular to a kind of a kind of automatic monitoring system of abrasion of petroleum casing pipe that reaches protector string wear condition under the monitor well by the magnetic abrasive dust in the Collection and analysis circulating fluid.
Background technology
At present, the main method that is used for the casing wear monitoring both at home and abroad in drilling engineering has two kinds: a kind of method of Casing Detection afterwards that is based on logging instrumentation, advantage is that casing wear position and wearing and tearing earthquake intensity information accurately can be provided, shortcoming is to monitor in real time when creeping into, in the time of need taking the spudder during detection, so analysis cost is higher.Another kind is based on the real-time detection method that drilling fluid outlet abrasive dust is analyzed, by collect the down-hole casing abrasive dust in aboveground drilling fluid exit, quantity, size and the morphological feature of trace analysis isolated metal filings from drilling fluid, can in time determine the degree of wear and the main abrasion mechanism of down-hole casing and related elements, the ANOMALOUS VARIATIONS of prediction casing wear, can do not stop under the brill situation to casing wear carry out dynamic tracking, easy to operate, cost is low.Develop at present abrasive dust collector that is used for the drilling fluid surge tank and the abrasive dust magnetic collector of using at the drilling fluid surge tank abroad, utilize permanent magnet efficiently to collect abrasive dust in the drilling fluid, but when operation, need manually instrument to be put into surge tank, need manually to propose instrument after collecting end, manual separation magnetic abrasive dust could be put into drilling fluid again with instrument after cleaning out and collect.Because these gathering-devices have constant weight, add that the surge tank position is higher, jar open area is narrow and small, does not have lower channel in the special-purpose People's Bank of China, and operation is inconvenience extremely, easily causes device damage and personal accident.
Name is called a kind of European patent that is used for the abrasive dust gathering-device of drilling fluid surge tank, this device has adopted the permanent magnetic field switching technique, when the inner core that has the magnet ring group is tightened on the stainless steel casing, the opposed magnet ring mutual extrusion of homopolarity, the ring group is put outside the magnetic field, form high-intensity magnetic field on shell, device is in the abrasive dust collection status; When inner core was outwarded winding, magnet ring arranged, and ring group magnetic field is containing, and weaken significantly in the magnetic field that forms on shell, and the abrasive dust that is adsorbed on the shell is tear-away, so that cleaning is collected.
In addition, Weatherford company develops and is adapted at the abrasive dust magnetic collector used in the drilling fluid surge tank, and this magnetic collector can sink to utilizes permanent magnet efficiently to collect abrasive dust in the drilling fluid in the drilling fluid surge tank.
Summary of the invention
The purpose of this utility model is to provide a kind of automatic monitoring system of abrasion of petroleum casing pipe, it is a kind of casing wear real-time watch device that is simple and easy to usefulness, realize not having continuing to monitor under the artificial intervention condition first in this field, realize collecting automatically the sleeve pipe abrasive dust in the circulating fluid, automatically separate abrasive dust, automatically weighing abrasive dust weight, functions such as long distance transmission measurement data and analyzing and processing data, thus provide easy-to-use effective technical means for the real-time casing wear monitoring of situ of drilling well.
The technical solution of the utility model is: petroleum casing pipe automonitor system comprises automatic collection weighing apparatus, control module, communication module and computing module are formed, by collect abrasive dust weight data that weighing apparatus obtains by wire transmission in the Displaying Meter of short range end, through filtering, amplify, processes such as A/D conversion, on instrument, directly show the data of weighing, in addition, the digital signal of the data of weighing is also passed through the processing of transmitting module, be sent on the wireless telecommunications transmitter, in the control room of remote port, pass through radio receiver acceptance test signal, and flow to computing machine by the RS232 interface.
Described automatic collection weighing apparatus comprises thread, screw speed reducer, the magnetic collector mess, the slip scraper, the abrasive dust feeder, fire proof motor, support, truss is installed, LOAD CELLS, press rods, this device general structure is by last, down two-layer platform constitutes, power driving part fire proof motor and screw speed reducer are installed on the upper brace, the magnetic collector mess relies on hinged-support to be installed on the support that truss is installed, the lower hinge abrasive dust feeder of magnetic collector mess, abrasive dust feeder one side with press rods be connected, support is fixedlyed connected with the installation truss, and LOAD CELLS one end is fixed on the magnetic collector mess.
The afterbody of abrasive dust feeder is fixedly connected with press rods.
Abrasive dust feeder and press rods are installed in the lower end of magnetic collector mess by the pin hinge type.
The magnetic collector mess is installed side by side by many bar magnets and is formed, and every bar magnet is made up of stainless steel urceolus and inner circular permanent magnets group, and permanent magnets adopts the opposed mode of heteropole closely to arrange, in the peripheral magnetic field that forms of stainless steel urceolus.
Described control module is by PLC, solid-state relay (SSR), start and stop knob and travel switch are formed, press start knob after, the PLC DC relay starts, the conducting motor is rotated in the forward, it is in place to drive monitoring instrument.Travel switch output signal when instrument arrives the precalculated position, PLC stops by relay control electricity, start the timer of PLC inside simultaneously, reverse by solid-state relay control motor through PLC output signal after the designated time, instrument begins to reset, and when instrument ran to reset position, another travel switch started, output signal to PLC, the PLC output signal is by the stall of solid-state relay control motor.
Described communication module comprises the fast and wireless receiving module composition of a wireless transmit mould.
This instrument on the one hand can realize collecting automatically drilling fluid middle sleeve abrasive dust, weighs automatically and collects abrasive dust weight, and weigh data and analyzing and processing of wireless transmission collected functions such as data, thereby provides quantitative target for the casing wear monitoring.On the other hand, the abrasive dust that this instrument is collected comprises a large amount of wear information, being used the abrasive dust analytical technology analyses in depth, can in time determine the degree of wear and the main abrasion mechanism of down-hole casing and related elements, in time predict the ANOMALOUS VARIATIONS of casing wear, so that in time take measures, reach the purpose of effective control casing wear.In a word, this monitoring instrument of utilizing automatic control technology to develop provides the means of effectively easy row for the casing wear research of situ of drilling well, promoted the automatization level of situ of drilling well abrasive dust collection instrument greatly, for casing wear monitoring and the research of abrasionproof technology rig-site utilization provide the gordian technique support, will promote the flow of research of casing wear monitoring technology greatly.
Description of drawings
Fig. 1 is the utility model casing wear automonitor overall system pie graph;
Fig. 2 monitors automatically for the utility model petroleum drilling casing wear and collects weighing apparatus 11 structural drawing;
Fig. 3 is a petroleum drilling casing wear automatic monitoring system control chart of the present utility model;
Embodiment
Following conjunction with figs. and specific embodiment are described in further detail embodiment of the present utility model.
As shown in Figure 1, the complete sleeve pipe automonitor system of a cover mainly by control module, collect four parts such as weighing apparatus 11, communication module and computing module automatically and form.Wherein collect the core that weighing apparatus 11 is a complete set of systems automatically, it is installed on the drilling fluid surge tank of the drilling well circulation system, under the control of control module, finish the function of from drilling well round-robin drilling fluid, extracting magnetic abrasive dust, the abrasive dust weight of weighing, and the data of weighing are sent on the Displaying Meter and communication module of near-end.Through the data of data-switching, be transferred on the computing machine in the remote equipment room by wireless communication apparatus.
The structure of the automatic collection weighing apparatus 11 of native system core as shown in Figure 2, the magnetic collector mess 3 that core component is made up of three bar magnets, there was ebb interval to flow through between the bar magnet of line spread by drilling fluid, the every inner high-energy permanent magnet of installing of bar magnet, at the peripheral high-intensity magnetic field that forms of bar magnet, carried out no magnetic design at the two ends of bar magnet and can rely on gravity freely to fall when making things convenient for scraping magnetic abrasive dust to two ends.Magnetic collector mess 3 relies on hinged-support to be installed on the support 7 that truss 8 is installed, and can rotate around hinged-support under the promotion of slip scraper 4.Abrasive dust feeder 5 also is installed on the support of magnetic collector mess 3, it can be around the hinged-support rotation of oneself, the afterbody of abrasive dust feeder 5 is fixedly connected with the press rods 10 of elongation, when magnetic collector mess 3 is horizontal, as shown in Figure 2, press rods 10 vacant ends are horizontal abrasive dust feeder 5 because of the support of the LOAD CELLS 9 of installing on collector mess 3 stake bodies that are magnetic.
Reliably be connected with drilling fluid surge tank support 7 suitable for reading by truss 8 is installed during practical application, fire proof motor 6 is rotated in the forward under control module control, and it is descending to drive screw speed reducer 2 driving threads 1.The lower end of thread 1 is connected with slip scraper 4 by hinged-support, slip scraper 4 glides and promotes it along magnetic collector mess 3 overcoats and is turned to the upright position from horizontal level when thread 1 is descending, this moment, travel switch sent signal to the PLC controller, control module control fire proof motor 6 stops operating, magnetic collector mess 3 hypomeres are immersed in the magnetic abrasive dust that begins to collect in the drilling fluid in the surge tank in the drilling fluid, at this moment the scraper 4 that slides is positioned at the lower end of magnetic collector mess 3, LOAD CELLS 9 is also along with magnetic collector mess 3 supports have turned to the upright position, press rods 10 vacant ends lose a constraint, abrasive dust feeder 5 is because action of gravity is sagging, and the magnetic abrasive dust that was collected in last time in the groove is outwelled.
Through after the collection of setting-up time, the timing mechanism of PLC provides signal, control module control fire proof motor 6 starts and backward rotation, thread 1 is up under the driving of screw speed reducer 2, pulling slip scraper 4 is up, magnetic collector mess 3 turns to horizontal level from the upright position under the drive of slip scraper 4, slip scraper 4 with the magnetic abrasive dust collected on the magnetic collector mess 3 from the interlude scraping of bar magnet to the top of bar magnet during nonmagnetic zone, abrasive dust feeder 5 has turned near horizontal direction, the magnetic bits can come off from bar magnet and drop to the abrasive dust feeder 5, thereby finish the function that abrasive dust is collected.
As shown in Figure 2, when magnetic collector mess 3 is horizontal, abrasive dust feeder 5, press rods 10 and their installation hinged-support constitute a leverage, according to bar thick stick principle, be under pressure size and the abrasive dust feeder 5 of bar 10 top pressure and the abrasive dust general assembly (TW) size of collecting thereof of LOAD CELLS 9 is directly proportional, after LOAD CELLS 9 advanced line spaces are carried demarcation, concern according to the arm of force, when practical application, can directly obtain collecting the weight of abrasive dust, thereby realize the abrasive dust function of weighing of this instrument.
As shown in Figure 2, abrasive dust feeder 5 in this collection weighing apparatus 11 and press rods 10 are the lower ends that are installed in magnetic collector mess 3 by the pin hinge type, conveniently take so that the analytical work of manual intervention abrasive dust from crossbeam in case of necessity.
As shown in Figure 1, the abrasive dust weight data that obtains by automatic collection weighing apparatus 11 by wire transmission in the Displaying Meter of short range end, through processes such as filtering, amplification, A/D conversions, direct demonstration data of weighing on instrument.In addition, the digital signal of the data of weighing is also passed through the processing of transmitting module, is sent on the wireless telecommunications transmitter, passes through radio receiver acceptance test signal in the control room of remote port, and flows to computing machine by the RS232 interface.Finish work such as last Data Receiving, processing, record and demonstration by computer software, and judge the situation of casing wear, with the sleeve pipe abrasionproof work of instructing drilling well to produce according to the wearing and tearing forecast model.
As shown in Figure 3, abrasion of petroleum casing pipe monitor of the present utility model comprises a cover control module, and it is mainly by PLC, solid-state relay (SSR), and start and stop knob and travel switch are formed.After pressing the startup knob, the PLC DC relay starts, and the conducting motor is rotated in the forward, and it is in place to drive monitoring instrument.Travel switch output signal when instrument arrives the precalculated position, PLC stops by relay control electricity, start the timer of PLC inside simultaneously, reverse by solid-state relay control motor through PLC output signal after the designated time, instrument begins to reset, and when instrument ran to reset position, another travel switch started, output signal to PLC, the PLC output signal is by the stall of solid-state relay control motor.
Realized the automatic control that abrasive dust collection, measurement, data acquisition, wireless transmission and the parameter of the return abrasive dust on-Line Monitor Device of drilling fluid are analyzed by Programmable Logic Controller (PLC) and computer program, the key technical indexes that reaches is as follows:
(1) return abrasive dust on-Line Monitor Device control mode: unmanned is regularly collected and is measured and manually control;
(2) the abrasive dust data acquiring frequency of weighing automatically: 5 times/second;
(3) data acquisition communication interface mode: RS232-USB2.0, communication frequency: 433MHz;
(4) maximum communication distance: the 200m of data acquisition.
As shown in Figure 2, collect weighing apparatus 11 automatically under the driving of fire proof motor 6, slip scraper 4 can promote magnetic collector mess 3 and swing to vertical direction, also can be recovered to horizontal direction to magnetic collector mess 3 from vertical direction.At the lower hinge abrasive dust feeder 5 of magnetic collector mess 3, abrasive dust feeder 5 is the scuppit that is used to collect abrasive dust by stainless steel processing, and a side is connected with the press rods 10 that elongation is used to weigh, and the centre is the hinged-support that usefulness is installed.Select for use known beam type LOAD CELLS 9 one ends firmly to be fixed on the magnetic collector mess 3.
When magnetic collector mess 3 when horizontal level is swung go back to the upright position, abrasive dust feeder 5 also becomes the upright position again, topples over the abrasive dust of proposing the collection in the scuppit.Press rods 10 breaks away from LOAD CELLS 9.
Adopt stainless urceolus to encapsulate circular permanent magnets and form bar magnet, by the opposed method increasing magnetic field of homopolarity, three bar magnets constitute the magnetic collector mess side by side, by the magnetic abrasive dust in the magnetic collector mess collection drilling fluid; The rational swing-bar mechanism of design can level be packed up and vertical placement bar magnet, and slide block is installed on bar magnet is got the magnetic gleanings to scrape; Adopt motor to provide operation power for swing-bar mechanism; The design feeder is installed on the magnetic collector mess device, when bar magnet can receive the abrasive dust gleanings during to horizontal motion, can topple over during the bar magnet movement in vertical direction and fall the abrasive dust gleanings; The design electric control method is realized the reasonable control to the instrument action; Design lever weighing device can the abrasive dust gleanings that weighing is collected when the bar magnet level weight; Connect LOAD CELLS 9 to data acquisition unit and signal and communication device, the data of weighing are sent to the computing machine receiving unit of far-end by wireless communication mode; The data of design software processing and analyzing and testing are according to the serious wear degree of theoretical model judgement down-hole casing.
Described control module is mainly by PLC, solid-state relay (SSR), and start and stop knob and travel switch are formed, the known technology assembling of employing, its electrical control constitutes as shown in Figure 3.The purpose of programming Control is to realize the action of fire proof motor 6 and the State Control of time control and weighing device.
Described communication module adopts the known technology assembling, comprises that the fast and wireless receiving module of a wireless transmit mould forms, and realizes the purpose of digital data transmission to the remote computer of handling well of weighing.
Described computing module is a program software, comprises serial communication program and data processor two parts of receiving the data of weighing.Wherein serial communication adopts known technology to realize.The method of data processing is not included in this utility model when sending out within the content, repeats no more.All Purchased Items that the utility model relates to and all adopt explosion-proof technology from design component are to satisfy the requirement of well site electrical explosion proof.
Claims (7)
1. automatic monitoring system of abrasion of petroleum casing pipe, comprise automatic collection weighing apparatus (11), control module, communication module and computing module, it is characterized in that: control module is communicated with the automatic weighing apparatus (11) of collecting, the abrasive dust weight data that obtains by automatic collection weighing apparatus (11) by wire transmission to the short range end, through showing the processing of transmitting module, be sent on the wireless telecommunications transmitter, in the control room of remote port, pass through wireless receiving module acceptance test signal, and flow to computing machine by the RS232 interface.
2. a kind of automatic monitoring system of abrasion of petroleum casing pipe according to claim 1, it is characterized in that: described automatic collection weighing apparatus (11) is by thread (1), screw speed reducer (2), magnetic collector mess (3), slip scraper (4), abrasive dust feeder (5), fire proof motor (6), support (7), truss (8) is installed, LOAD CELLS (9), press rods (10) is formed, this device general structure is by last, down two-layer platform constitutes, fire proof motor (6) and screw speed reducer (2) are installed on the upper brace, magnetic collector mess (3) is installed on the support 7 that truss (8) is installed, the lower hinge abrasive dust feeder (5) of magnetic collector mess (3), abrasive dust feeder (5) one sides with press rods (10) be connected, support (7) is fixedlyed connected with installation truss (8), LOAD CELLS (9) one ends are fixed on the magnetic collector mess (3), and abrasive dust feeder (5) is connected with press rods (10).
3. a kind of automatic monitoring system of abrasion of petroleum casing pipe according to claim 2 is characterized in that: the afterbody of abrasive dust feeder (5) is fixedly connected with press rods (10).
4. a kind of automatic monitoring system of abrasion of petroleum casing pipe according to claim 2 is characterized in that: abrasive dust feeder (5) and press rods (10) are installed in the lower end of magnetic collector mess (3) by the pin hinge type.
5. a kind of automatic monitoring system of abrasion of petroleum casing pipe according to claim 2, it is characterized in that: magnetic collector mess (3) is installed side by side by bar magnet and is formed, every bar magnet is made up of urceolus and inner circular permanent magnets group, and permanent magnets adopts the opposed mode of heteropole closely to arrange.
6. a kind of automatic monitoring system of abrasion of petroleum casing pipe according to claim 1, it is characterized in that: described control module is by PLC, solid-state relay (SSR), start and stop knob and travel switch are formed, after pressing the startup knob, the PLC DC relay starts, the conducting motor is rotated in the forward, the drive monitoring instrument is in place, travel switch output signal when instrument arrives the precalculated position, PLC stops by relay control electricity, starts the timer of PLC inside simultaneously, reverse by solid-state relay control motor through PLC output signal after the designated time, instrument begins to reset, and when instrument ran to reset position, another travel switch started, output signal to PLC, the PLC output signal is by the stall of solid-state relay control motor.
7. a kind of automatic monitoring system of abrasion of petroleum casing pipe according to claim 1 is characterized in that: described communication module by the wireless transmit mould fast and wireless receiving module form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201084979U CN201218790Y (en) | 2008-06-11 | 2008-06-11 | Automatic monitoring system for petroleum casing pipe abrasion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201084979U CN201218790Y (en) | 2008-06-11 | 2008-06-11 | Automatic monitoring system for petroleum casing pipe abrasion |
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| CN201218790Y true CN201218790Y (en) | 2009-04-08 |
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| CNU2008201084979U Expired - Lifetime CN201218790Y (en) | 2008-06-11 | 2008-06-11 | Automatic monitoring system for petroleum casing pipe abrasion |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9267636B2 (en) | 2010-05-07 | 2016-02-23 | 1876255 Ontario Limited | Protective liner with wear detection |
| CN105911133A (en) * | 2016-04-29 | 2016-08-31 | 中国石油天然气股份有限公司 | Online tubing rod wear degree monitoring device and online tubing rod wear degree monitoring method |
| CN108692634A (en) * | 2017-03-29 | 2018-10-23 | 株式会社日立产机系统 | The wear detecting method of steel wire rope groove in electrical hoist and electrical hoist |
| CN109406330A (en) * | 2018-10-10 | 2019-03-01 | 上海市富力达科技股份有限公司 | A kind of metering method and system of the consume of water mould grinding tool |
| CN114235624A (en) * | 2021-12-14 | 2022-03-25 | 中铁十四局集团大盾构工程有限公司 | Shield tunneling machine cutter head abrasion detection method and system |
-
2008
- 2008-06-11 CN CNU2008201084979U patent/CN201218790Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9267636B2 (en) | 2010-05-07 | 2016-02-23 | 1876255 Ontario Limited | Protective liner with wear detection |
| CN105911133A (en) * | 2016-04-29 | 2016-08-31 | 中国石油天然气股份有限公司 | Online tubing rod wear degree monitoring device and online tubing rod wear degree monitoring method |
| CN105911133B (en) * | 2016-04-29 | 2019-06-11 | 中国石油天然气股份有限公司 | A kind of oil pipe bar degree of wear on-Line Monitor Device and monitoring method |
| CN108692634A (en) * | 2017-03-29 | 2018-10-23 | 株式会社日立产机系统 | The wear detecting method of steel wire rope groove in electrical hoist and electrical hoist |
| CN108692634B (en) * | 2017-03-29 | 2020-06-16 | 株式会社日立产机系统 | Electric hoist and method for detecting wear of wire rope groove in electric hoist |
| CN109406330A (en) * | 2018-10-10 | 2019-03-01 | 上海市富力达科技股份有限公司 | A kind of metering method and system of the consume of water mould grinding tool |
| CN114235624A (en) * | 2021-12-14 | 2022-03-25 | 中铁十四局集团大盾构工程有限公司 | Shield tunneling machine cutter head abrasion detection method and system |
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Granted publication date: 20090408 |