A kind of sampling probe that is applied in the measurement of sulphur ratio
Technical field
The utility model relates to sampling probe, particularly a kind of sampling probe that is applied in the measurement of sulphur ratio.
Background technology
In industrial processes, can produce or use a lot of gases, above-mentioned gas is carried out on-line analysis for realizing that production technology optimization, security control or environment protection emission control are most important.For example in Crouse's recovery technology of sulfur, reach optimum efficiency, need the mol ratio of interior sulfuretted hydrogen of measuring channel and sulfur dioxide gas, and measurement feedback is arrived DCS in order to make sulphur recovery, thus the control air inflow, and making described mol ratio is 2:1.
Usually use hot method to measure sulphur ratio, mode as the employing of Brimstone company, as shown in Figure 1, use the sulfurous gas in the probe 52 sampling tested pipelines 51, after lead to the sulfur vapor that complicated pretreatment device 53 is removed wherein through long gas line, feed then in the measuring chamber 54 and measure, photoelectric device is installed in the both sides of measuring chamber 54.Ejector 6 is installed in the downstream of measuring chamber 54 by described system, thereby extracts the sulfurous gas in the tested pipeline 51 out.Described ejector 6 comprises suction gas passage 61, sprays the gas passage 63 and the passage 62 of going into to emanate, and the described passage 62 of going into to emanate is collinear with injection gas passage 63, is 90 ° and suck gas passage 61 with the angle that sprays gas passage 63.In order to reduce the danger that gas circuit condensation sulphur stops up, also need the parts in the gas circuit (comprise gas line, pretreatment system, measuring chamber, ejector etc., also comprise zeroing and demarcation gas line in the system) are heated to higher temperature, as 150 ℃.
Technique scheme mainly has following deficiency:
1, utilize separated components to realize the sampling, pipeline transmission, sulfur vapor filtration, concentration analysis of sulfurous gas, flow back to pipeline at last, and adopt omnidistance companion's heat, complex structure, reliability is low.
2, the suction gas passage of ejector is 90 ° with the angle that sprays the gas passage, and sulphur residual in the gas easily stops up ejector, causes system normally to sample.
3, the gas in the tested pipeline will could feed measuring chamber through long gas pipeline, and response speed is low.
4, cost height, many parts have improved production cost; In order to use ejector, also to be equipped with special high-pressure air source, improved use cost.
5, engineering maintenance amount is big, needs the described filtrator of periodic maintenance: pull down filtrator and cleaning, install process complexity, length consuming time afterwards again.
In order to solve complex structure in the technique scheme, deficiency that response speed is low, application number is that 200710068291.8 Chinese patent has disclosed a kind of formula sulphur ratio instrument on the throne, as shown in Figure 2.Described ratio instrument comprises measuring head and is attached thereto the sampling pipe 11 that connects, and is provided with measuring chamber 18 in the measuring head, and draft tube 13 and escape pipe 14 are set in the sampling pipe.Measuring chamber 18 connects draft tube and escape pipes, connects on the passage of measuring chamber and escape pipe fluidic device is installed: the passage 15 of going into to emanate of described fluidic device is an acute angle with the angle that sucks 16 in gas passage, sucks gas passage 16 and goes out to emanate passage 17 conllinear.
Above-mentioned fluidic device pumps to the sulfurous gas in the pipeline in the measuring chamber 18, sends back in the pipeline more afterwards.Described fluidic device has just slowed down the assembly of sulphur in the pipeline to a certain extent, and the described continuous type time of ratio instrument can be above 10 days yet; Have, the high-pressure induct gas that uses in the fluidic device has improved operating cost again.
The utility model content
The purpose of this utility model is to solve above-mentioned deficiency of the prior art, and what provide that a kind of stream time is long, cost is low, maintenance is little is applied in the sampling probe of sulphur ratio in measuring.
For achieving the above object, the utility model is by the following technical solutions:
A kind of sampling probe that is applied in the measurement of sulphur ratio comprises the sampling pipe, gas compartment and the counter sample pipe that are installed on the sulfurous gas pipeline, and the internal communication of described sampling pipe, gas compartment and counter sample pipe forms stream; The flow direction of the mouth of pipe of described sampling pipe sulfurous gas in the described pipeline, the mouth of pipe of described counter sample pipe is in the described pipeline.
As preferably, the minimum value of the hydraulic diameter of described stream is more than or equal to 2mm.
As preferably, the minimum value of the hydraulic diameter of described counter sample pipe is greater than the minimum value of the hydraulic diameter of described sampling pipe.
As preferably, the mouth of pipe of described sampling pipe is a wedge shape.
As preferably, the mouth of pipe of counter sample pipe is back to the flow direction of sulfurous gas in described pipeline.
As preferably, an end of described sampling pipe is installed the regulating device of regulating the sulfurous gas intake velocity.
As preferably, described regulating device is adjustable airtight plate.
As preferably, described counter sample pipe is installed in the described sampling pipe.
Ultimate principle of the present utility model is: adopt the cold process sampling, also promptly: sulfurous gas has under the flow rate conditions in pipeline, utilize the pressure differential between the sampling pipe mouth of pipe and the counter sample pipe mouth of pipe,, need not power part by the sampling of dynamic pressure sampling method realization to sulfurous gas; The minimum value of the hydraulic diameter (four times sectional area is called the hydraulic diameter of stream divided by wetted perimeter) by the appropriate design stream makes the continuous type time of sampling probe elongated, and the response time is also less simultaneously.
Compared with prior art, the utlity model has following beneficial effect:
1, stream time is long, and the employing of dynamic pressure sampling method helps the circulation of sulfurous gas, has reduced the time that obstruction takes place, and a large amount of experiments show that blocking-proof result is good, but stream time was above 20 days.
2, rely on the design, the sulfurous gas with flow velocity is advanced in the described gas compartment certainly, and is back in the pipeline, saved gases at high pressure, reduced operating cost by the counter sample pipe.
3, maintenance is little, need not to use filtrator, ejector, also with regard to the above-mentioned device of Maintenance free.
Description of drawings
Fig. 1 is a kind of structural representation of existing sulphur ratio measuring system;
Fig. 2 is the structural representation of another kind of existing sulphur ratio measuring system;
Fig. 3 is the structural representation of the sampling probe among the utility model embodiment 1;
Fig. 4 is the structural representation of the sampling probe among the utility model embodiment 2;
Fig. 5 is the structural representation of the sampling probe among the utility model embodiment 3;
Fig. 6 is the structural representation of the sampling probe among the utility model embodiment 4;
Fig. 7 is the structural representation of the sampling probe among the utility model embodiment 5,6.
Embodiment
Below in conjunction with drawings and Examples, the utility model is done further detailed description.
Embodiment 1:
A kind of sampling probe that is applied in the measurement of sulphur ratio as shown in Figure 3, comprises sampling pipe 2, gas compartment 3 and counter sample pipe 4.
Described sampling pipe 2 and counter sample pipe 4 are installed on the sulfurous gas pipeline 1, and connect gas compartment 3 jointly; The internal communication of described sampling pipe 2, gas compartment 3 and counter sample pipe 4, form stream, the minimum value of the hydraulic diameter of described stream is 2mm: the minimum value of the hydraulic diameter of described sampling pipe 2 is 2mm, also promptly illustrate 22 parts, the minimum value of the hydraulic diameter of described counter sample pipe 4 is 4mm, and the minimum value of the hydraulic diameter of described gas compartment is 15mm; The mouth of pipe 21 of described sampling pipe 2 is wedge shapes, and in the pipeline 1 flow direction of sulfurous gas, the mouth of pipe 41 of counter sample pipe 4 is the flow direction of sulfurous gas in the pipeline 1 then.
The working method of above-mentioned sampling probe is: the sulfurous gas in the pipeline 1 possesses conventional flow velocity, as 5m/s, thereby produces pressure differential at the mouth of pipe 21 of described sampling pipe 1 and 41 of the mouths of pipe of counter sample pipe 4.Therefore, sulfurous gas enters described gas compartment 3 with certain flow velocity by sampling pipe 2, and is back in the pipeline 1 by described counter sample pipe 4, and the sulfurous gas that constantly obtains in the gas compartment 3 replacing then can be used in measurement.
Embodiment 2:
A kind of sampling probe that is applied in the measurement of sulphur ratio, as shown in Figure 4, as different from Example 1:
1, the mouth of pipe of sampling pipe 2 is installed the regulating device 23 be used to regulate the sulfurous gas intake velocity: can be along the flexible airtight plate of described sampling pipe 2;
2, the minimum value of the hydraulic diameter of described stream is 7mm: the minimum value of the hydraulic diameter of described sampling pipe 2 is 7mm, and the minimum value of the hydraulic diameter of described counter sample pipe 4 is 9mm, and the minimum value of the hydraulic diameter of described gas compartment 3 is 20mm.
The working method of above-mentioned sampling probe as different from Example 1 can be by adjusting the flexible intake velocity that removes to control sulfurous gas of described airtight plate, to adapt to different operating modes.
Embodiment 3:
A kind of sampling probe that is applied in the measurement of sulphur ratio, as shown in Figure 5, as different from Example 1:
1, the mouth of pipe 21 of sampling pipe 2 adopts notch geometry, and the mouth of pipe 41 of counter sample pipe 4 is parallel to the flow direction of sulfurous gas;
2, the minimum value of the hydraulic diameter of described stream is 15mm: the minimum value of the hydraulic diameter of described sampling pipe 2 is 20mm, and the minimum value of the hydraulic diameter of described counter sample pipe 4 is 30mm, and the minimum value of the hydraulic diameter of described gas compartment 3 is 20mm.
The working method of above-mentioned sampling probe is identical with embodiment 1.
Embodiment 4:
A kind of sampling probe that is applied in the measurement of sulphur ratio, as shown in Figure 6, as different from Example 3:
1, the mouth of pipe 41 of counter sample pipe 4 is wedge shape (angle of wedge is 89 °), and in face of the flow direction of sulfurous gas;
2, the minimum value of the hydraulic diameter of described stream is 20mm: the minimum value of the hydraulic diameter of described sampling pipe 2 is 30mm, and the minimum value of the hydraulic diameter of described counter sample pipe 4 is 30mm, and the minimum value of the hydraulic diameter of described gas compartment 3 is 20mm.
The working method of above-mentioned sampling probe is identical with embodiment 3.
Embodiment 5:
A kind of sampling probe that is applied in the measurement of sulphur ratio, as shown in Figure 7, as different from Example 1:
1, described counter sample pipe 4 is installed in the described sampling pipe 2,
2, the minimum value of the hydraulic diameter of described stream is 8mm: the hydraulic diameter of the air admission hole 31 on the described gas compartment 3 is 8mm, the hydraulic diameter of described sampling pipe 2 is 50mm, the minimum value of the hydraulic diameter of described counter sample pipe 4 is 18mm, and the minimum value of the hydraulic diameter in the described gas compartment 3 is 20mm.
The working method of above-mentioned sampling probe is: the sulfurous gas in the pipeline 1 possesses conventional flow velocity, thereby produces pressure differential at the mouth of pipe 21 of described sampling pipe 1 and 41 of the mouths of pipe of counter sample pipe 4.Therefore, sulfurous gas enters described gas compartment 3 with certain flow velocity by sampling pipe 2, air admission hole 31, and is back in the pipeline 1 by described counter sample pipe 4, and the sulfurous gas that constantly obtains in the gas compartment 3 replacing then can be used in measurement.
Embodiment 6:
A kind of sampling probe that is applied in the measurement of sulphur ratio, as different from Example 5: the minimum value of the hydraulic diameter of described stream is 11mm: the hydraulic diameter of the air admission hole on the described gas compartment is 11mm, the hydraulic diameter of described sampling pipe is 35mm, the minimum value of the hydraulic diameter of described counter sample pipe is 15mm, and the minimum value of the hydraulic diameter in the described gas compartment is 30mm.
The working method of above-mentioned sampling probe is identical with embodiment 5.
A large amount of field experiments show, when adopting the sampling probe of technical solution of the present invention to be applied in the sulphur ratio instrument, the continuous type time is all above 20 days, and the response time also can be satisfied client's demand well.
It is pointed out that above-mentioned embodiment should not be construed as the restriction to the utility model protection domain.Key of the present utility model is, the mouth of pipe of sampling pipe is in face of the direction of air-flow, and the internal communication of sampling pipe, gas compartment and counter sample pipe forms stream; The sulfurous gas that has certain flow rate in the pipeline is from being advanced in the described gas compartment.Under the situation that does not break away from the utility model spirit, any type of change that the utility model is made all should fall within the protection domain of the present utility model.