CN201206167Y - Electrolytic polar plate state detection sensor integration apparatus - Google Patents
Electrolytic polar plate state detection sensor integration apparatus Download PDFInfo
- Publication number
- CN201206167Y CN201206167Y CNU2007200642992U CN200720064299U CN201206167Y CN 201206167 Y CN201206167 Y CN 201206167Y CN U2007200642992 U CNU2007200642992 U CN U2007200642992U CN 200720064299 U CN200720064299 U CN 200720064299U CN 201206167 Y CN201206167 Y CN 201206167Y
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- copper post
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Abstract
The utility model relates to an integrated device of a sensor for detecting the state of a plate electrode of electrolysis in the electrolysis industry, which intellectually and automatically detects the state of the plate electrode of the electrolysis instead of manual detection and provides a corrosion preventive and integrated device of the sensor. The device comprises copper cylinders numbering the same as the anode plate electrodes of a electrolysis bath or the cathode plate electrodes of the electrolysis bath and corresponding to the plate electrodes, and a special high-temperature signal wire connected with the lower part of the copper cylinder; the copper cylinder and the signal wire are embedded in a corrosion preventive epoxide resin or synthetic glass base; the signal wire is connected with a signal plug; one part of the signal plug is embedded in the base; a sealed cover covers one end of the base of the signal plug; and each two signal wires are wound into a twisted-pair and arranged in parallel with each other at the lower layer of the base in a double-layered and multilayered manner. The device has the advantages of strong inoxidability, simple structure and convenient installment, and can effectively pick up the voltage signal of each plate electrode of the electrolysis bath.
Description
Technical field
The utility model belongs to the detection technique field of electrolysis industry, is specifically related to the sensor integrated device that a kind of electrolyze polar plate status detects.
Background technology
Electrolytic non-ferrous metal refining equipment in the metallurgy industry---electrolyzer is many to faults such as pole plate open circuit, short circuits owing to existing in electrolytic process, and electrolytic efficiency reduces, the wasting phenomenon of electrolytic energy and cause.For a long time, electrolysis enterprise always is and adopts traditional electrolysis mode both at home and abroad, its technological improvement is primarily aimed at the chemical Composition Control of process modification and electrolytic solution, also did some trials in the polar plate status context of detection, but the application that all fails adopts automatic infrared temperature-test sensor that each pole plate is scanned as pole plate temperature detection aspect, but because polar plate spacing is very little, and the infrared scan angle is limited, thereby causes error too big; Mainly exist in the polar plate voltage context of detection transmitter the burn into weak signal anti-interference, multipole plate decoupling problem and make and be difficult to use.Therefore, the polar plate status detection means and the method for current electrolysis groove are relatively backward, still rest on manual touring detecting stage, be that the operator must touch soon by hand each the piece pole plate in the electrolyzer, judge whether to exist the normal electrolytic situation that hinders in conjunction with secular working experience, get rid of one by one then, and single electrolyzer generally is made of tens negative plates and positive plate, several hrs could detect once potroom when operator adopted manual detection, so detection efficiency is not high, and accuracy rate is low.In addition, because corrodibility, the toxic of the acidic substance in the electrolyzer sky make working strength of workers huge unusually, health of operators has been caused very big injury.Because the not good pole plate of working order can't be in time adjusted in manual touring detection, and the situation of faults such as pole plate appearance open circuit, short circuit directly causes the metal amount of separating out to reduce, influence product production and quality, therefore can't effectively solve the wasting phenomenon of electrolytic efficiency reduction, electrolytic energy.
Summary of the invention
The purpose of this utility model is at the above-mentioned problems in the prior art, and the electrolyze polar plate status detecting sensor integrating device that a kind of corrosion-resistant, simple in structure volume is little, can effectively extract each polar plate voltage signal of electrolyzer is provided.
The utility model is to realize above-mentioned purpose by the following technical solutions: this device is positioned on the insulation ceramic tile on electrolyzer both sides, it comprises with the plate of electrolyzer or cathode plate quantity is identical and the corresponding copper post in position, the part of each copper post embeds in Resins, epoxy or the synthetic glass pedestal, be connected with the high-temperature special signal wire in the bottom that is arranged in pedestal, copper post, signal wire is connected on the Signal plug, the part of Signal plug embeds in the pedestal, and seal cartridge is enclosed within an end of the pedestal of Signal plug; After copper post and signal wire are embedded in Resins, epoxy or the synthetic glass pedestal, only expose the upper surface of each copper post.
Described signal wire is the coiled twisted-pair feeder in twos, and is parallel to each other and is arranged in the lower floor of pedestal with bilayer or multilayer.
This device adopts corrosion resistant Resins, epoxy or synthetic glass pedestal that copper post and signal wire are wrapped up wherein, only contact by each the pole plate current conducting rod of copper post upper surface and electrolyzer that exposes, the polar plate voltage signal that is collected is transferred to the intelligent detection and analysis system by signal wire, judge whole groove electrolysis situation according to the relation of polar plate voltage and pole plate electrolysis situation, timely queueing problem pole plate, control electrolysis production in real time, reduced workman's working strength, improve working efficiency, thereby reached the purpose of Synergistic and energy-saving.
Description of drawings
Fig. 1 is a front view of the present utility model;
Fig. 2 is a vertical view of the present utility model;
Fig. 3 is the part mounting structure synoptic diagram of the utility model on the electrolyzer both sides.
Embodiment
Below in conjunction with embodiment and accompanying drawing the utility model is described in further detail.
In conjunction with Fig. 1 and Fig. 2, the electrolyze polar plate status detecting sensor integrating device of electrolyzer, comprise with the plate of electrolyzer or cathode plate quantity is identical and the corresponding copper post 1 in position, the part of each copper post embeds in corrosion-resistant transparent Resins, epoxy or the synthetic glass pedestal 2, be connected with high-temperature special signal wire 3 in the bottom that is arranged in pedestal 2, copper post 1, signal wire 3 is connected on the Signal plug 4, the part of Signal plug 4 embeds in the pedestal 2, seal cartridge 5 is enclosed within an end of the pedestal 2 of Signal plug 4, so just, with the Signal plug sealing, avoid corrosion; Resins, epoxy or synthetic glass are to form pedestal to cover copper post and signal wire after fusing, only expose the upper surface of each copper post, so that contact with corresponding pole plate current conducting rod.
Can see that from Fig. 1 and Fig. 2 signal wire 3 is the coiled twisted-pair feeder in twos, and be parallel to each other and be arranged in the lower floor of pedestal 2 with bilayer or multilayer, and be connected to and be placed on the lateral detection system of electrolyzer.
Be also shown in from figure, the bottom of described copper post 1 is bigger, helps the stability of device, and the bottom of copper post is provided with the coupling screw 6 that connects signal wire 3.
Referring to Fig. 3, be the scheme of installation of sensor integrated device at the electrolysis trough rim, the plate current conducting rod that anode sensor integrated device 12 is arranged in electrolyzer 7 opposite on one side that links to each other with anode bus-bar 8 is promptly on the insulation ceramic tile that the non-conductive end current conducting rod of pole plate is placed; Equally, the cathode plate current conducting rod that 13 of negative electrode sensor integrated device are arranged in electrolyzer 7 opposite on one side that links to each other with cathode bus 9 is promptly on the insulation ceramic tile that the non-conductive end current conducting rod of pole plate is placed; And the length of two sensor integrated device is consistent with the length of electrolyzer.The copper post surface contact 10 of anode sensor integrated device 12 contacts with the current conducting rod of plate, and the copper post surface contact 11 of negative electrode sensor integrated device 13 contacts with the current conducting rod of cathode plate.In the present embodiment, the width of each copper post is designed to 1.5 times of current conducting rod width, and length is 1/3 of base width, and the height of copper post is designed to 20mm, stretches out seat surface 10mm, embeds pedestal 10mm, and the end face of pedestal and copper post should be lower than bus height 5mm.
Claims (3)
1, a kind of electrolyze polar plate status detecting sensor integrating device of electrolyzer, be positioned on the insulation ceramic tile on electrolyzer both sides, it is characterized in that: it comprises with the plate of electrolyzer or cathode plate quantity is identical and the corresponding copper post in position (1), the part of each copper post embeds in Resins, epoxy or the synthetic glass pedestal (2), be arranged in pedestal (2), the bottom of copper post (1) is connected with high-temperature special signal wire (3), signal wire (3) is connected on the Signal plug (4), the part of Signal plug (4) embeds in the pedestal (2), and seal cartridge (5) is enclosed within an end of the pedestal (2) of Signal plug (4); After copper post and signal wire are embedded in Resins, epoxy or the synthetic glass pedestal, only expose the upper surface of each copper post.
2, electrolyze polar plate status detecting sensor integrating device according to claim 1, it is characterized in that: described signal wire (3) is the coiled twisted-pair feeder in twos, and is parallel to each other and is arranged in the lower floor of pedestal (2) with bilayer or multilayer.
3, electrolyze polar plate status detecting sensor integrating device according to claim 1 and 2, it is characterized in that: the bottom of described copper post (1) is bigger, and is provided with the coupling screw (6) that connects signal wire (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200642992U CN201206167Y (en) | 2007-08-28 | 2007-08-28 | Electrolytic polar plate state detection sensor integration apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200642992U CN201206167Y (en) | 2007-08-28 | 2007-08-28 | Electrolytic polar plate state detection sensor integration apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201206167Y true CN201206167Y (en) | 2009-03-11 |
Family
ID=40465234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200642992U Expired - Lifetime CN201206167Y (en) | 2007-08-28 | 2007-08-28 | Electrolytic polar plate state detection sensor integration apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201206167Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109518232A (en) * | 2018-12-28 | 2019-03-26 | 杭州锤炼智能科技有限公司 | A kind of detection of nonferrous smelting electrolytic pole board short circuit and processing unit and method |
-
2007
- 2007-08-28 CN CNU2007200642992U patent/CN201206167Y/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109518232A (en) * | 2018-12-28 | 2019-03-26 | 杭州锤炼智能科技有限公司 | A kind of detection of nonferrous smelting electrolytic pole board short circuit and processing unit and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: HU'NAN SHANGTAI MEASUREMENT + CONTROL TECHNOLOGY C Free format text: FORMER NAME: XIANGTAN APPARATUS+INSTRUMENT WHOLE SET MANUFACTURING CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: 411101 Hunan city of Xiangtan province high tech Zone Shuangyong Road No. 27 Innovation Park C6 Building 5 floor Patentee after: Xiangtan Instrument & Meter Co., Ltd. Address before: 411100 Hunan Province, Xiangtan city Yuetang District Furong Road Xiangtan high tech building six floor Patentee before: Xiangtan apparatus&Instrument whole set Manufacturing Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090311 |