CN201203563Y - Fluid loop-closed type integrated on-line liquid density transmitter - Google Patents

Fluid loop-closed type integrated on-line liquid density transmitter Download PDF

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Publication number
CN201203563Y
CN201203563Y CNU2008200771714U CN200820077171U CN201203563Y CN 201203563 Y CN201203563 Y CN 201203563Y CN U2008200771714 U CNU2008200771714 U CN U2008200771714U CN 200820077171 U CN200820077171 U CN 200820077171U CN 201203563 Y CN201203563 Y CN 201203563Y
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density
differential pressure
temperature
signal
closed loop
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Expired - Fee Related
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CNU2008200771714U
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Chinese (zh)
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马兆辉
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Individual
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Abstract

The utility model belongs to a fluid closed-loop integrated on-line liquid density transmitter suitable for measuring densities of flowing liquid and static liquid in the pipeline and pot. The utility model comprises an accurate difference sensor and a professional sampling, a closed-loop control calculation integrate circuit board and a single matching temperature compensation controller, the pressure difference sensor displays density and medium temperature on the a dial of instrument with four-bit digital display screen by measuring pressure differences of different pressure pipelines, through A/D conversion and closed-loop control calculation and after temperature compensation, and the utility model can perform remote monitoring and maintenance according to HART protocol.

Description

Fluid closed loop type on-line liquid density transmitter
Technical field
The utility model belongs to a kind of fluid closed loop type on-line liquid density transmitter, is applicable to the density measure of pipeline and jar interior working fluid and static liquid.
Background technology
The measurement of fluid density can provide data for technological design, infers the purity of material, determine the concentration of material etc. fast.In the intermediate controlled and product inspection of many fluid products, density is an important index.The density traditional measurement mainly passes through the quality and the volume of measuring unit's liquid respectively, using always has three kinds of methods, be respectively density bottle weight method, densimeter method, U type pipe method, said method is mostly by manually finishing, and not only workload is big, also often because human factor causes error in data, there is certain error in temperature when temperature when taking a sample simultaneously and measurement, the accurate actual conditions of measure field liquid, the temperature difference is big more, and density actual value and measured value gap are big more; Real-time change when also having scene temperature, pressure, and above-mentioned metering system can't onlinely be understood liquid condition at any time, seriously restricts the lifting of enterprise automation level.
In addition, liquid can produce fluctuation in flow process, and fluctuation can cause the data generation deviation of online acquisition, and then makes the density value that calculates present the great-jump-forward variation, can't obtain level and smooth data and curves.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, a kind of influence of avoiding personal error and medium temperature to density measure is provided, satisfy the requirement of industrial automation simultaneously, measuring accuracy height, medium are wide, good reliability, measurement range are wide, and can realize the fluid closed loop type on-line liquid density transmitter of remote monitoring and maintenance.
The purpose of this utility model can realize by following technical scheme:
Fluid closed loop type on-line liquid density test transmitter, mainly form by density probe and output display communication gauge outfit, it is characterized in that: the density probe is provided with accurate differential pressure pick-up and temperature sensor, have on the gauge outfit, temperature compensator, the density closed loop is calculated and the temperature compensation processor, LCD control system, data in real time display device and the interface of power supply is provided for transmitter, accurate differential pressure pick-up on the density probe links to each other with differential pressure sampling electronic circuit, the output signal of differential pressure sampling electronic circuit is sent into the density closed loop and is calculated and the temperature compensation processor, the density closed loop is calculated and the shows signal of temperature compensation processor is sent into display through LCD controller, the density closed loop is calculated and the output signal one tunnel of temperature compensation processor is exported 4 ~ 20mA standard signal through the D/A conversion, another road communicates signal through signal modulation circuit output according to the HART agreement, and the temperature compensated device of the sampled signal of temperature sensor is sent into the density closed loop and calculated and the temperature compensation processor.
The purpose of this utility model can also realize by following technical scheme:
The mainboard of accurate differential pressure pick-up is a differential pressure sampling tablet, differential pressure sampling tablet adopts bridge circuit by two barrier film gaging pressures, two barrier films are 1# channel pressure diaphragm and 2# channel pressure diaphragm, pressure passes through behind 1# channel pressure diaphragm and the 2# channel pressure diaphragm liquid transfer in the pipeline to be arrived in the accurate differential pressure pick-up, after accurate differential pressure pick-up was converted to electric signal with pressure signal, the differential pressure sampling electronic circuit that is input in the differential pressure sampling tablet was the readable signal of microprocessor board with electrical signal conversion;
Temperature sensor is made up of the temperature compensator plate, and the temperature compensator plate is proofreaied and correct the linear error of environment temperature, non-pass amount error by triode and adjustable resistance, and the temperature value after the correction is sent to microprocessor board;
The density closed loop is calculated with the temperature compensation processor plate and is connected with the temperature compensator plate with differential pressure sampling tablet by flat cable, the density closed loop is calculated and the temperature compensation processor plate comprises 80C196 microcontroller and PSD301 programmable peripheral device, user's configurable logic circuit is arranged on the PSD301, the internal lock storage, programmable address decoder, the I/O port, EPROM and SRAM, (PSD301 is with user's configurable logic circuit to comprise 80C196 microcontroller and PSD301 programmable peripheral device, the internal lock storage, programmable address decoder, the I/O port, on all integrated device of EPROM and SRAM, make the transmitter volume littler, integrated level is higher), can outputting standard 4 ~ 20mA current signal.Comprise that simultaneously power circuit gives system's other parts power supply, also have the communication hardware of forming by communication conveyer and line driver/receiver, feeds of data is controlled net to production run according to the HART agreement.
LCD panel is connected by flat cable with processor plate, and density after handling and temperature data are shown on two 4-digit number LCD.
Density probe of the present utility model is the microscler body of rod; 2# channel pressure diaphragm arrangement is on the body of rod of density probe bottom; 1# channel pressure diaphragm arrangement is on the body of rod on 2# channel pressure diaphragm top; on the body of rod between 1# channel pressure diaphragm and the 2# channel pressure diaphragm, temperature sensor is set; the density probe is provided with the protection sealed tube; joint flange is arranged at the top of density probe; differential pressure pick-up and differential pressure pick-up protective sleeve are installed on joint flange top, on the differential pressure pick-up protective sleeve LCDs are installed.
Principle of work of the present utility model is as follows:
The utility model is a kind of liquid internal pressure and principle that liquid depth, fluid density are directly proportional used, and comprises accurate difference sensor and specialty sampling, closed-loop control calculating surface-mounted integrated circuit and supporting single-minded temperature compensator.Differential pressure pick-up passes through to measure the pressure differential of different pressures pipeline, and sampling and carry out analog to digital conversion through differential pressure sampling electronic circuit is sent to processor.On-the-spot medium temperature is sent in the temperature compensator by temperature sensor, is sent to processor by the temperature signal after the compensation.Density closed-loop control calculating and temperature compensation processor are the cores of transmitter, after it calculates by density closed-loop control calculating and temperature compensation, digital signal is passed through LCD controller on the one hand, current density and medium temperature are shown to the Dial of instrument of being with two 4-digit number display screens, by digital-to-analog conversion digital signal is converted to standard 4 ~ 20mA current signal on the other hand, being used for long-range secondary instrument demonstration and PLC gathers, simultaneously also can be through the signal modulation, signal of communication is transmitted according to the HART agreement, be convenient to transmitter is carried out remote monitoring and maintenance.The user can select in above-mentioned three kinds of modes any one or more mode that density is measured according to on-the-spot service condition and actual conditions.The power supply of two-wire system provides not only easy-to-connect also to save installation cost.
The utility model compared with prior art has following advantage:
(1) output valve of Ji Suaning makes the output valve curve more level and smooth as the part of input value, avoids being fluctuateed in flow process and the accidental error that produces by liquid.
(2) two-wire system transducer of integral structure unites two into one sensor, transmitter, no-movable part, and wiring is simple, easy to maintenance.
(3) temperature compensator can reduce the influence of temperature variation to density greatly.
(4) on-line measurement continuously, no process is interrupted, and can be directly used in production run control.
(5) easy to install, insert liquid can be on two 4-digit number liquid crystal displays display density and temperature, need not regularly sampling and manually-operated.
(6) medium is wide, and intrinsic safety type can be used for hazardous environment, and hygiene-type can be installed on scenes such as food, medicine production.
Description of drawings
Fig. 1 is a theory diagram of the present utility model
Fig. 2 is a shape assumption diagram of the present utility model
Embodiment
As shown in figure 12: fluid closed loop type on-line liquid density test transmitter, mainly form by density probe and output display communication gauge outfit, it is characterized in that: the density probe is provided with accurate differential pressure pick-up and temperature sensor, have on the gauge outfit, temperature compensator, the density closed loop is calculated and the temperature compensation processor, LCD control system, data in real time display device and the interface of power supply is provided for transmitter, accurate differential pressure pick-up on the density probe links to each other with differential pressure sampling electronic circuit, the output signal of differential pressure sampling electronic circuit is sent into the density closed loop and is calculated and the temperature compensation processor, the density closed loop is calculated and the shows signal of temperature compensation processor is sent into display through LCD controller, the density closed loop is calculated and the output signal one tunnel of temperature compensation processor is exported 4 ~ 20mA standard signal through the D/A conversion, another road communicates signal through signal modulation circuit output according to the HART agreement, and the temperature compensated device of the sampled signal of temperature sensor is sent into the density closed loop and calculated and the temperature compensation processor.The mainboard of accurate differential pressure pick-up is a differential pressure sampling tablet, differential pressure sampling tablet adopts bridge circuit by two barrier film gaging pressures, two barrier films are 1# channel pressure diaphragm 1 and 2# channel pressure diaphragm 2, pressure passes through behind 1# channel pressure diaphragm 1 and the 2# channel pressure diaphragm 2 liquid transfer in the pipeline to be arrived in the accurate differential pressure pick-up, after accurate differential pressure pick-up was converted to electric signal with pressure signal, the differential pressure sampling electronic circuit that is input in the differential pressure sampling tablet was the readable signal of microprocessor board with electrical signal conversion; Temperature sensor is made up of the temperature compensator plate, and the temperature compensator plate is proofreaied and correct the linear error of environment temperature, non-pass amount error by triode and adjustable resistance, and the temperature value after the correction is sent to microprocessor board; The density closed loop is calculated with the temperature compensation processor plate and is connected with the temperature compensator plate with differential pressure sampling tablet by flat cable, the density closed loop is calculated and the temperature compensation processor plate comprises 80C196 microcontroller and PSD301 programmable peripheral device, user's configurable logic circuit is arranged on the PSD301, the internal lock storage, programmable address decoder, the I/O port, EPROM and SRAM, (PSD301 is with user's configurable logic circuit to comprise 80C196 microcontroller and PSD301 programmable peripheral device, the internal lock storage, programmable address decoder, the I/O port, on all integrated device of EPROM and SRAM, make the transmitter volume littler, integrated level is higher), can outputting standard 4 ~ 20mA current signal.Comprise that simultaneously power circuit gives system's other parts power supply, also have the communication hardware of forming by communication conveyer and line driver/receiver, feeds of data is controlled net to production run according to the HART agreement.LCD panel is connected by flat cable with processor plate, and density after handling and temperature data are shown on two 4-digit number LCD.Profile knot of the present utility model is: the density probe is the microscler body of rod; 2# channel pressure diaphragm 2 is arranged on the body of rod of density probe bottom; 1# channel pressure diaphragm 1 is arranged on the body of rod on 2# channel pressure diaphragm 2 tops; on the body of rod between 1# channel pressure diaphragm 1 and the 2# channel pressure diaphragm 2, temperature sensor 4 is set; the density probe is provided with protection sealed tube 3; joint flange 5 is arranged at the top of density probe; on joint flange 5 tops differential pressure pick-up and differential pressure pick-up protective sleeve 6 are installed, LCDs 7 is installed on the differential pressure pick-up protective sleeve 6.
As mentioned above: the utility model design is made up of four mainboards, first mainboard is differential pressure sampling tablet, adopt bridge circuit by two barrier film gaging pressures, pressure by 1# and 2# channel pressure diaphragm after in the pipeline liquid transfer in accurate differential pressure pick-up, after accurate differential pressure pick-up was converted to electric signal with pressure signal, the differential pressure sampling electronic circuit in the tablet was the readable signal of microprocessor board with electrical signal conversion.
Second block of plate is the temperature compensator plate, by triode and adjustable resistance the linear error of environment temperature, non-pass amount error proofreaied and correct, and the temperature value after the correction is sent to microprocessor board.
The 3rd block of plate calculates and the temperature compensation processor plate for the density closed loop, processor plate is connected with the temperature compensator plate with differential pressure sampling tablet by flat cable, output signal is analyzed, calculate, this plate is the core of whole transmitter, (PSD301 is with user's configurable logic circuit to comprise 80C196 microcontroller and PSD301 programmable peripheral device, the internal lock storage, programmable address decoder, the I/O port, on all integrated device of EPROM and SRAM, make the transmitter volume littler, integrated level is higher), (PSD301 is with user's configurable logic circuit to comprise 80C196 microcontroller and PSD301 programmable peripheral device, the internal lock storage, programmable address decoder, the I/O port, on all integrated device of EPROM and SRAM, make the transmitter volume littler, integrated level is higher), can outputting standard 4 ~ 20mA current signal.Comprise that simultaneously power circuit gives system's other parts power supply, also have the communication hardware of forming by communication conveyer and line driver/receiver, feeds of data is controlled net to production run according to the HART agreement.
The 4th block of plate is LCD panel, and it is connected by flat cable with processor plate, and density after handling and temperature data are shown on two 4-digit number LCD.
Above-mentioned four surface-mounted integrated circuits are installed in the gauge outfit, and whole transmitter is lumped together.

Claims (3)

1, the online liquid of fluid closed loop type is stopped the density measurement transmitter, mainly form by density probe and output display communication gauge outfit, it is characterized in that: the density probe is provided with accurate differential pressure pick-up and temperature sensor, have on the gauge outfit, temperature compensator, the density closed loop is calculated and the temperature compensation processor, LCD control system, data in real time display device and the interface of power supply is provided for transmitter, accurate differential pressure pick-up on the density probe links to each other with differential pressure sampling electronic circuit, the output signal of differential pressure sampling electronic circuit is sent into the density closed loop and is calculated and the temperature compensation processor, the density closed loop is calculated and the shows signal of temperature compensation processor is sent into display through LCD controller, the density closed loop is calculated and the output signal one tunnel of temperature compensation processor is exported 4 ~ 20mA standard signal through the D/A conversion, another road communicates signal through signal modulation circuit output according to the HART agreement, and the temperature compensated device of the sampled signal of temperature sensor is sent into the density closed loop and calculated and the temperature compensation processor.
2, fluid closed loop type on-line liquid density test transmitter according to claim 1, it is characterized in that: the mainboard of accurate differential pressure pick-up is a differential pressure sampling tablet, differential pressure sampling tablet adopts bridge circuit by two barrier film gaging pressures, two barrier films are 1# channel pressure diaphragm (1) and 2# channel pressure diaphragm (2), pressure passes through behind 1# channel pressure diaphragm (1) and the 2# channel pressure diaphragm (2) liquid transfer in the pipeline to be arrived in the accurate differential pressure pick-up, after accurate differential pressure pick-up was converted to electric signal with pressure signal, the differential pressure sampling electronic circuit that is input in the differential pressure sampling tablet was the readable signal of microprocessor board with electrical signal conversion;
Temperature sensor is made up of the temperature compensator plate, and the temperature compensator plate is proofreaied and correct the linear error of environment temperature, non-pass amount error by triode and adjustable resistance, and the temperature value after the correction is sent to microprocessor board;
The density closed loop is calculated with the temperature compensation processor plate and is connected with the temperature compensator plate with differential pressure sampling tablet by flat cable, the density closed loop is calculated and the temperature compensation processor plate comprises 80C196 microcontroller and PSD301 programmable peripheral device, PSD301 is with user's configurable logic circuit, the internal lock storage, programmable address decoder, the I/O port, on all integrated device of EPROM and SRAM, exportable standard 4 ~ 20mA current signal, the communication hardware of forming by communication conveyer and line driver/receiver, according to the HART agreement feeds of data is controlled net to production run
LCD panel is connected by flat cable with processor plate, and density after handling and temperature data are shown on two 4-digit number LCD.
3; fluid closed loop type on-line liquid density test transmitter according to claim 2; it is characterized in that: the density probe is the microscler body of rod; 2# channel pressure diaphragm (2) is arranged on the body of rod of density probe bottom; 1# channel pressure diaphragm (1) is arranged on the body of rod on 2# channel pressure diaphragm (2) top; on the body of rod between 1# channel pressure diaphragm (1) and the 2# channel pressure diaphragm (2), temperature sensor (4) is set; the density probe is provided with protection sealed tube (3); joint flange (5) is arranged at the top of density probe; on joint flange (5) top differential pressure pick-up and differential pressure pick-up protective sleeve (6) are installed, differential pressure pick-up protective sleeve (6) is gone up LCDs (7) is installed.
CNU2008200771714U 2008-04-30 2008-04-30 Fluid loop-closed type integrated on-line liquid density transmitter Expired - Fee Related CN201203563Y (en)

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Application Number Priority Date Filing Date Title
CNU2008200771714U CN201203563Y (en) 2008-04-30 2008-04-30 Fluid loop-closed type integrated on-line liquid density transmitter

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Application Number Priority Date Filing Date Title
CNU2008200771714U CN201203563Y (en) 2008-04-30 2008-04-30 Fluid loop-closed type integrated on-line liquid density transmitter

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI494554B (en) * 2010-12-14 2015-08-01 Aim Tech Co Ltd Method and device for differential pressure measurement
CN105300835A (en) * 2015-11-19 2016-02-03 中国石油集团西部钻探工程有限公司 Liquid density online measuring device
CN107091791A (en) * 2017-07-06 2017-08-25 青岛澳邦量器有限责任公司 A kind of on-line automatic gauge of storage tank
CN114354443A (en) * 2022-01-10 2022-04-15 思立博(上海)工程咨询有限公司 Differential pressure type digital display mud proportion detection device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI494554B (en) * 2010-12-14 2015-08-01 Aim Tech Co Ltd Method and device for differential pressure measurement
CN105300835A (en) * 2015-11-19 2016-02-03 中国石油集团西部钻探工程有限公司 Liquid density online measuring device
CN105300835B (en) * 2015-11-19 2018-05-29 中国石油集团西部钻探工程有限公司 Liquid density on-line measurement device
CN107091791A (en) * 2017-07-06 2017-08-25 青岛澳邦量器有限责任公司 A kind of on-line automatic gauge of storage tank
CN107091791B (en) * 2017-07-06 2023-09-22 青岛澳邦量器有限责任公司 Online automatic metering instrument for storage tank
CN114354443A (en) * 2022-01-10 2022-04-15 思立博(上海)工程咨询有限公司 Differential pressure type digital display mud proportion detection device

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090304

Termination date: 20130430