CN201195102Y - Paint production system - Google Patents
Paint production system Download PDFInfo
- Publication number
- CN201195102Y CN201195102Y CNU2008200591285U CN200820059128U CN201195102Y CN 201195102 Y CN201195102 Y CN 201195102Y CN U2008200591285 U CNU2008200591285 U CN U2008200591285U CN 200820059128 U CN200820059128 U CN 200820059128U CN 201195102 Y CN201195102 Y CN 201195102Y
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- paint
- still
- pipeline
- rabbling mechanism
- producing system
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Abstract
The utility model discloses a dope production system which comprises a bracket platform, and a dispersing device, a rabbling mechanism and a filtering apparatus which are arranged on the bracket platform in sequence as well as a racking machine and a charging device which are respectively arranged at one side of the bracket platform. The dispersing device, the filtering apparatus and the racking machine are communicated with a conveying pump in sequence through pipelines; the charging device is respectively communicated with the upper ends of the dispersing device, a grinding unit and the rabbling mechanism through pipelines. The dope production system absorbs raw materials into each device through vacuumizing of a vacuum pump, then performs the optional production according to different quality requirements for the produced dope, at last realizes the continuous and automatic production of the dope through filtering and finished product filling; the labor intensity is reduced, the productivity effect is improved, and the economic benefit is increased; in addition, all steps adopts the totally enclosed production, thereby avoiding the flying of the materials and protecting the environment and the health of the workers.
Description
Technical field
The utility model relates to the coating material production technology, more particularly, relates to a kind of paint producing system, and this system can automated production coating, and avoids material to fly upward and cause environmental pollution.
Background technology
See also shown in Figure 1, at present, traditional coating producing process is as follows usually: the powder raw material that will be contained in earlier in the scuffing of cylinder bore 1 (dissolvers) carries out the premixed dispersion with dispersion machine 2, material after will disperseing again carries out reprocessing such as fine lapping to 3 li of sand mills by artificial conveyance, and according to producing needs, also can further stir finely divided by the mixer (not shown), and then by pump 4 mass transport to filter 5 is filtered, the material after the filtration can carry out final finished product can by the bottle placer (not shown).Because the required device of each production stage is (as dispersion machine 2, sand mill 3 etc.) more, and be provided with comparatively and disperse, the place that takies is bigger, therefore, in process of production, need the employing transposing how each scuffing of cylinder bore 1 does not stop between each device, be used for the transportation of the required material of each production stage, time-consuming, increased labour intensity, the technology continuity is relatively poor, causes production efficiency lower, and because whole production and transportation are open, granular material very easily flies upward, cause environmental pollution, working environment and health of operators are caused have a strong impact on, and bring negative effect also for product quality and cost.
The utility model content
At the above-mentioned production poor continuity that exists in the prior art, labour intensity is big, efficient is low and the shortcoming that easily causes environmental pollution; the purpose of this utility model provides a kind of paint producing system; this system can automated production coating, and prevent that material from flying upward, the protection environment.
For achieving the above object, the utility model adopts following technical scheme:
This paint producing system comprise rack platform, successively be located at dispersal device on the rack platform, rabbling mechanism, filter, be located at the bottle placer and the feeding device of rack platform one side respectively, wherein, dispersal device, rabbling mechanism, filter and bottle placer are connected successively by pipeline and delivery pump; Feeding device is connected with the upper end of dispersal device, rabbling mechanism respectively by pipeline.
This system also comprises lapping device, be located between dispersal device and the rabbling mechanism, and be connected with dispersal device, rabbling mechanism respectively by pipeline, this lapping device comprises grinding still and basket grinder, grinding still is fixedly arranged on the rack platform, basket grinder is located at and is ground on the still, and the lower end of basket grinder is stretched in the grinding still.
Described rabbling mechanism is a blade agitating device or a multifunctional stirring device or the blade agitating device and the multifunctional stirring device that set gradually, and blade agitating device and multifunctional stirring device are connected with filter respectively by pipeline and delivery pump.
Described blade agitating device comprises stirred tank and blade mixer, and stirred tank is located on the rack platform, and the blade mixer is located on the stirred tank, and the lower end of blade mixer is stretched in the stirred tank.
Described rabbling mechanism is a multifunctional stirring device, multifunctional stirring device comprises paint still, two high speed dispersors and a low speed anchor agitator, the paint still is located on the rack platform, high speed dispersor and low speed anchor agitator all are located on the paint still, and the lower end of high speed dispersor and low speed anchor agitator is all stretched in the paint still.
Described dispersal device comprises Scattered Kettle and dispersion machine, and Scattered Kettle is fixed on the rack platform, and dispersion machine is fixedly arranged on the Scattered Kettle, and the lower end of dispersion machine is stretched in the Scattered Kettle.
Described feeding device comprises that vavuum pump, surge tank and raw material add jar, and vavuum pump is communicated with surge tank by pipeline, and surge tank is connected with the upper end of Scattered Kettle, grinding still, stirred tank and paint still respectively by pipeline; Raw material adds jar and is connected with the upper end of Scattered Kettle, stirred tank and paint still respectively by pipeline.
The upper end of described Scattered Kettle, grinding still, stirred tank and paint still is equipped with spray head and auxiliary agent adds inlet.
This system comprises that also one is used for the chilled water unit of basket grinder cooling, and this chilled water unit is communicated to by pipeline and grinds the still outer wall.
Also be provided with guardrail and cat ladder on the described rack platform.
In technique scheme, paint producing system of the present utility model comprise rack platform, successively be located at dispersal device on the rack platform, rabbling mechanism, filter, be located at the bottle placer and the feeding device of rack platform one side respectively, dispersal device, rabbling mechanism, filter and bottle placer are connected successively by pipeline and delivery pump; Feeding device is connected with the upper end of dispersal device, rabbling mechanism respectively by pipeline.This system vacuumizes by vavuum pump; raw material is sucked in each device, and according to the quality requirements difference of production coating, and selectively produce; at last by filtering and the finished product can; thereby realize continuity, the automated production of coating, reduced labour intensity, improved production efficiency; increased economic benefit; and because each step has adopted totally-enclosed production, avoided material to fly upward, protected environment and personnel health.
Description of drawings
Fig. 1 is traditional coating material production process schematic diagram;
Fig. 2 is the structural representation of paint producing system of the present utility model;
Fig. 3 is the vertical view of the rack platform of paint producing system of the present utility model.
The specific embodiment
Further specify the technical solution of the utility model below in conjunction with drawings and Examples.
See also Fig. 2, shown in Figure 3, this paint producing system 100 comprise rack platform 110, successively be located at dispersal device 120 on the rack platform 110, rabbling mechanism, filter 160, be located at the bottle placer 170 and the feeding device 180 of rack platform 110 1 sides respectively, wherein, dispersal device 120, rabbling mechanism, filter 160 and bottle placer 170 are connected successively by pipeline 190 and delivery pump 191; Feeding device 180 is connected with the upper end of dispersal device 120, rabbling mechanism respectively by pipeline 190.Above-mentioned is the basic configuration facility of paint producing system 100 of the present utility model, can be used for need not raw material is ground the production of the low and middle-grade coating products of refinement; The coating products of production higher gears if desired, promptly need raw material is ground the words of refinement, then can between dispersal device 120 and rabbling mechanism, set up a lapping device 130, and be connected with dispersal device 120, rabbling mechanism respectively by pipeline 190, be used for powder and liquid after disperseing are ground refinement.In addition, described rabbling mechanism can be selected to be provided with according to the quality requirements of producing the coating finished product: can only select to be provided with a blade agitating device 140, be used for the little and rarer coating finished product of production viscosity; Also can only select to be provided with a multifunctional stirring device 150, be used to produce coating finished product than thickness; An one blade agitating device 140 and a multifunctional stirring device 150 can be set certainly simultaneously, thereby can carry out the coating material production of various qualities.
Below, promptly having set up lapping device 130 and to be provided with blade agitating device 140 simultaneously and the utility model advantageous configurations facility of multifunctional stirring device 150 is an example, and be elaborated in conjunction with Fig. 2, Fig. 3:
The dispersal device 120 of this paint producing system 100, lapping device 130, blade agitating device 140, multifunctional stirring device 150 and filter 160 are from left to right unsettled successively to be fixed on the rack platform 110, bottle placer 170 is located at the right side of rack platform 110, feeding device 180 is located at the left side of rack platform 110, wherein, dispersal device 120 comprises Scattered Kettle 121 and high speed dispersor 122, Scattered Kettle 121 is fixed on the rack platform 110, dispersion machine 122 is fixedly arranged on the Scattered Kettle 121, and the dispersion head of dispersion machine 122 lower ends stretches in the Scattered Kettle 121 by power transmission shaft, can carry out pre-dispersed to the material in the Scattered Kettle 121; Lapping device 130 comprises grinding still 131 and basket grinder 132, grinding still 131 is fixedly arranged on the rack platform 110, basket grinder 132 is located at and is ground on the still 131, and the mill basket of basket grinder 132 lower ends stretches into and grind in the still 131, can grind refinement to the materials that grind in the still 131; Blade agitating device 140 comprises a stirred tank 141 and a blade mixer 142, stirred tank 141 is located on the rack platform 110, blade mixer 142 is located on the stirred tank 141, the blade stirring-head of blade mixer 142 lower ends stretches in the stirred tank 141 by power transmission shaft, and the blade 143 on this blade stirring-head is designed to three layers of (see figure 2) of upper, middle and lower, can carry out the materials in the stirred tank 141 omnibearing be stirred to rarer; Multifunctional stirring device 150 comprises paint still 151, two high speed dispersors 122 and a low speed anchor agitator 152, paint still 151 is located on the rack platform 110, two high speed dispersors 122 that height is provided with are located at the both sides of low speed anchor agitator 152 respectively, and be located on the paint still 151 with low speed anchor agitator 152, the anchor formula stirring-head of the dispersion head of high speed dispersor 122 lower ends and low speed anchor agitator 152 lower ends all stretches in the paint still 151, the dispersion heads that are provided with by two height can carry out high velocity impact to the material of the both sides respective regions of paint still 151 and shear and disperse, anchor formula stirring-head then stirs material on one side, make mixing of materials even, by the scraping blade on the anchor formula stirring-head still inwall is played the effect of scraping wall on one side, avoid material to stick on the still inwall; Filter 160 can be according to producing the filter that the needs selection has the filter of different meshes filter screen or has the self-cleaning function, material to blade agitating device 140 or multifunctional stirring device 150 inputs filters, in Fig. 3, adopt two filters 160 in parallel, can increase filtration yield; Bottle placer 170 can adopt the long in the market Semi-automatic machine for feeding bottles of seeing, the material (being the coating finished product) after filtering is carried out can; Feeding device 180 comprises that vavuum pump 181, surge tank 182 and raw material add jar, vavuum pump 181 is communicated with surge tank 182 by pipeline 190, and surge tank 182 is connected with the upper end of Scattered Kettle 121, grinding still 131, stirred tank 141 and paint still 151 respectively by pipeline 190; Raw material adds jar and is connected with the upper end of Scattered Kettle 121, stirred tank 141 and paint still 151 respectively by pipeline 190; Raw material adds jar and comprises 185 3 kinds in emulsion jar 183, liquid tank 184 and powder jar, emulsion jar 183 is connected with the upper end of stirred tank 141 and paint still 151 respectively by pipeline 190, and liquid tank 184 is connected with the upper end of Scattered Kettle 121 and paint still 151 respectively by pipeline 190; Powder jar 185 is connected with the upper end of Scattered Kettle 121, paint still 151 respectively by pipeline 190; And the lower end of Scattered Kettle 121 is communicated to the upper end of grinding still 131, stirred tank 141 and paint still 151 respectively by pipeline 190 and delivery pump 191; The lower end of grinding still 131 is communicated to the upper end of stirred tank 141 and paint still 151 respectively by pipeline 190 and delivery pump 191; The lower end of stirred tank 141 and paint still 151 is communicated to filter 160 by pipeline 190 and delivery pump 191 respectively.Adopt 181 pairs of each stills of vavuum pump to vacuumize, and can suck material in each still by the negative pressure that each still produces and to process accordingly, and surge tank 182 can avoid that material enters vavuum pump 181 when inhaling material, causes powder material to stop up vavuum pump 181 or liquid and vavuum pump 181 is got rusty and corrodes; The upper end of above-mentioned Scattered Kettle 121, grinding still 131, stirred tank 141 and paint still 151 is equipped with spray head 101 and auxiliary agent adds inlet 102, spray head 101 connects high-pressure water pipe, can be to cleaning automatically in the still, convenient clean, and auxiliary agent adds inlet 102 be used for manually adding assistant in still; Above-mentioned delivery pump 191 can be selected according to the differences such as sliminess, corrosivity and volatility of material, if ordinary material can adopt pneumatic diaphragm pump, if sticky material can adopt gear pump.This system 100 comprises that also one is used for the chilled water unit 103 of basket grinder 132 coolings, and this chilled water unit is communicated to by pipeline 190 and is located in the coolant jacket that grinds still 131 outer walls, and feeds cooling water to the grinding cooling that circulates.And on rack platform 110, be provided with cat ladder 111 and guardrail 112 (see figure 3)s, be convenient to conveniently manually add agent and maintenance, and the protection personal security.
During use, this paint producing system 100 can adopt PLC to control automatically, and can carry out following four kinds of modes of production respectively according to the requirement difference of required production coating quality:
First kind, feed in raw material by feeding device 180 earlier, carry out dispersed with stirring by directly feeding in the multifunctional stirring device 150 after the dispersion of dispersal device 120 again, pass through the filtration of filter 160 then, carry out can by bottle placer 170 at last, this mode of production is applicable to and need not raw material is ground refinement and than the production of the low and middle-grade coating products of thickness;
Second kind, feed in raw material by feeding device 180 earlier, stir by directly feeding in the blade agitating device 140 after the dispersion of dispersal device 120 again, pass through the filtration of filter 160 then, carry out can by bottle placer 170 at last, this mode of production is applicable to and need not raw material is ground refinement, the production of the low and middle-grade coating products that viscosity is little and rarer;
The third, feed in raw material by feeding device 180 earlier, grind by feeding in the lapping device 130 after the dispersion of dispersal device 120 then, feed again and carry out dispersed with stirring in the multifunctional stirring device 150, and then the filtration by filter 160, carry out can by bottle placer 170 at last, this mode of production is applicable to and need grinds refinement and than the production of the high-grade paint product of thickness to raw material;
The 4th kind, feed in raw material by feeding device 180 earlier, grind by feeding in the lapping device 130 after the dispersion of dispersal device 120 then, feed again in the blade agitating device 140 and stir, and then the filtration by filter 160, carry out can by bottle placer 170 at last, this mode of production is applicable to and need grinds refinement to raw material, the production of the high-grade paint product that viscosity is little and rarer.
In sum; paint producing system 100 of the present utility model has higher automated production ability; improved the continuity of coating material production; greatly reduce labour intensity; production efficiency is also greatly taken on a new look; because each production stage all carries out, and has avoided the material contaminated environment, and protected that personnel's is healthy in the still of sealing.In addition, by framework platform each still is suspended and to fix in it, make whole system be one " island " formula structure, not only be convenient to artificial maintenance and auxiliary operation, but also saved occupation of land, effect is very remarkable.
Those of ordinary skill in the art will be appreciated that, above embodiment is used for illustrating the utility model, and be not to be used as qualification of the present utility model, as long as in connotation scope of the present utility model, all will drop in claims scope of the present utility model variation, the modification of the above embodiment.
Claims (10)
1. a paint producing system is characterized in that,
This system comprise rack platform, successively be located at dispersal device on the rack platform, rabbling mechanism, filter, be located at the bottle placer and the feeding device of rack platform one side respectively,
Wherein, dispersal device, rabbling mechanism, filter and bottle placer are connected successively by pipeline and delivery pump; Feeding device is connected with the upper end of dispersal device, rabbling mechanism respectively by pipeline.
2. paint producing system as claimed in claim 1 is characterized in that:
This system also comprises lapping device, be located between dispersal device and the rabbling mechanism, and be connected with dispersal device, rabbling mechanism respectively by pipeline, this lapping device comprises grinding still and basket grinder, grinding still is fixedly arranged on the rack platform, basket grinder is located at and is ground on the still, and the lower end of basket grinder is stretched in the grinding still.
3. paint producing system as claimed in claim 1 is characterized in that:
Described rabbling mechanism is a blade agitating device or a multifunctional stirring device or the blade agitating device and the multifunctional stirring device that set gradually, and blade agitating device and multifunctional stirring device are connected with filter respectively by pipeline and delivery pump.
4. paint producing system as claimed in claim 3 is characterized in that:
Described blade agitating device comprises stirred tank and blade mixer, and stirred tank is located on the rack platform, and the blade mixer is located on the stirred tank, and the lower end of blade mixer is stretched in the stirred tank.
5. paint producing system as claimed in claim 3 is characterized in that:
Described rabbling mechanism is a multifunctional stirring device, multifunctional stirring device comprises paint still, two high speed dispersors and a low speed anchor agitator, the paint still is located on the rack platform, high speed dispersor and low speed anchor agitator all are located on the paint still, and the lower end of high speed dispersor and low speed anchor agitator is all stretched in the paint still.
6. paint producing system as claimed in claim 1 is characterized in that:
Described dispersal device comprises Scattered Kettle and dispersion machine, and Scattered Kettle is fixed on the rack platform, and dispersion machine is fixedly arranged on the Scattered Kettle, and the lower end of dispersion machine is stretched in the Scattered Kettle.
7. paint producing system as claimed in claim 1 is characterized in that:
Described feeding device comprises that vavuum pump, surge tank and raw material add jar, and vavuum pump is communicated with surge tank by pipeline, and surge tank is connected with the upper end of Scattered Kettle, grinding still, stirred tank and paint still respectively by pipeline; Raw material adds jar and is connected with the upper end of Scattered Kettle, stirred tank and paint still respectively by pipeline.
8. 7 paint producing system as claimed in claim is characterized in that:
The upper end of described Scattered Kettle, grinding still, stirred tank and paint still is equipped with spray head and auxiliary agent adds inlet.
9. paint producing system as claimed in claim 1 is characterized in that:
This system comprises that also one is used for the chilled water unit of basket grinder cooling, and this chilled water unit is communicated to by pipeline and grinds the still outer wall.
10. paint producing system as claimed in claim 1 is characterized in that:
Also be provided with guardrail and cat ladder on the described rack platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200591285U CN201195102Y (en) | 2008-05-29 | 2008-05-29 | Paint production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200591285U CN201195102Y (en) | 2008-05-29 | 2008-05-29 | Paint production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201195102Y true CN201195102Y (en) | 2009-02-18 |
Family
ID=40414742
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200591285U Expired - Lifetime CN201195102Y (en) | 2008-05-29 | 2008-05-29 | Paint production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201195102Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101538426B (en) * | 2009-04-24 | 2011-01-12 | 袁泉利 | Totally closed production technology of paints |
| CN102428006A (en) * | 2009-05-19 | 2012-04-25 | 罗伯特·博世有限公司 | Combined filling station |
| CN102501325A (en) * | 2011-11-11 | 2012-06-20 | 重庆大全新能源有限公司 | System and method for preparation of sliced mortar |
| CN106807507A (en) * | 2017-01-20 | 2017-06-09 | 广州立之力机械设备有限公司 | A kind of coating products automatic assembly line |
| CN106824004A (en) * | 2017-01-24 | 2017-06-13 | 安徽华晟涂料有限公司 | A kind of water paint produces additive feeding system |
-
2008
- 2008-05-29 CN CNU2008200591285U patent/CN201195102Y/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101538426B (en) * | 2009-04-24 | 2011-01-12 | 袁泉利 | Totally closed production technology of paints |
| CN102428006A (en) * | 2009-05-19 | 2012-04-25 | 罗伯特·博世有限公司 | Combined filling station |
| CN102428006B (en) * | 2009-05-19 | 2016-03-16 | 罗伯特·博世有限公司 | Combined filling station |
| CN102501325A (en) * | 2011-11-11 | 2012-06-20 | 重庆大全新能源有限公司 | System and method for preparation of sliced mortar |
| CN106807507A (en) * | 2017-01-20 | 2017-06-09 | 广州立之力机械设备有限公司 | A kind of coating products automatic assembly line |
| CN106824004A (en) * | 2017-01-24 | 2017-06-13 | 安徽华晟涂料有限公司 | A kind of water paint produces additive feeding system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Anhui Sower Electromechanical Equipment Manufacturing Co., Ltd. Assignor: Shanghai Suowei Electromechanical Equipment Co., Ltd. Contract record no.: 2011340000343 Denomination of utility model: Coating production system and related apparatus Granted publication date: 20090218 License type: Exclusive License Record date: 20110815 |
|
| EC01 | Cancellation of recordation of patent licensing contract |
Assignee: Anhui Sower Electromechanical Equipment Manufacturing Co., Ltd. Assignor: Shanghai Suowei Electromechanical Equipment Co., Ltd. Contract record no.: 2011340000343 Date of cancellation: 20120423 |
|
| ASS | Succession or assignment of patent right |
Owner name: SHANGHAI SOWER CONSTRUCTION ENGINEERING CO., LTD. Free format text: FORMER OWNER: SHANGHAI SUOWEI ELECTROMECHANICAL EQUIPMENT CO., LTD. Effective date: 20120517 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 200070 ZHABEI, SHANGHAI TO: 201108 BAOSHAN, SHANGHAI |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20120517 Address after: 201108 Shanghai city Baoshan District Yunchun Road No. 2, building 3, 5300 Patentee after: Shanghai Cable Construction Engineering Co., Ltd. Address before: 200070, 511 West Tianmu Road, Shanghai, 15 Patentee before: Shanghai Suowei Electromechanical Equipment Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090218 |