CN201192911Y - Sublight smoothing metal plastic composite belt - Google Patents

Sublight smoothing metal plastic composite belt Download PDF

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Publication number
CN201192911Y
CN201192911Y CNU2008200858474U CN200820085847U CN201192911Y CN 201192911 Y CN201192911 Y CN 201192911Y CN U2008200858474 U CNU2008200858474 U CN U2008200858474U CN 200820085847 U CN200820085847 U CN 200820085847U CN 201192911 Y CN201192911 Y CN 201192911Y
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roughness
composite
plastic
composite tape
composite band
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Ceased
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CNU2008200858474U
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Chinese (zh)
Inventor
杭涛
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SHANGHAI WANGXUN NEW MATERIAL CO Ltd
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SHANGHAI WANGXUN NEW MATERIAL CO Ltd
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Abstract

The utility model relates to a semi-gloss smooth metal-plastic composite tape for manufacturing optical cables. A plastic film is arranged on one side or two sides of a base tape, and the plastic film has a sub-gloss smooth coarse surface with a roughness Ra of 2.65 mum to 3.417 mum. The semi-gloss smooth metal-plastic composite tape has the advantages that the roughness of the plastic film surface is selected scientifically to reduce the sliding friction coefficient between the composite tape and a longitudinal covering mold and between the composite tape and a diameter-constant mold while wrapping an optical cable through the two molds, so as to achieve good cable effect and ensure the wrapping quality of the composite tape; the lapping joint of adjacent composite tapes has reliable and stable sealing effect after wrapping the optical cable so as to achieve good dampproof and waterproof effect and good shielding effect; and the scientific range of the roughness can prevent adhesion between the plastic film and a composite roller during the combination process, so as to ensure the peeling strength and prevent self-adhesion between adjacent composite tapes or collapse of the composite tape coil, thereby ensuring the normal use of the composite tape coil.

Description

Honed smooth metallic plastic cladding strip
Technical field
The utility model relates to a kind of honed smooth metallic plastic cladding strip that is used to make cable, optical cable, communication cable (abbreviation optical cable), belongs to the metallo-plastic composite band and makes the field.
Background technology
Granted publication CN1136090C, title " preparation method of smooth-type compoiste metallic shielding belt ", this method be with plastic sheeting and metallic foil surface carry out rough non-pure bonding, composite band is contacted with optical cable, cable vertical bag mould or the fixed point that forms between mould, to reduce friction, avoid cable to play bag, gas leakage, demoulding and broken belt; Technical process and condition are as follows: (1) stretches the virgin metal paper tinsel roll coil of strip, carries out preceding The pre-heat treatment; (2) be 35 ℃~80 ℃ with plastic melt or plastic foil by temperature, diameter is φ 240mm~φ 600mm, the order number is 40 orders-85 a purpose matsurface detailed catalogue steel rod, with diameter be the compression roller of φ 160mm~φ 480mm transmission metallic foil, rotate mutually, make the surface of plastic foil form the thick uneven matsurface of 0.04~0.09mm, hot extrusion is on the base material of metallic foil one side; (3) metal forming that will have plastic foil through swinging to the roller turn-over, is carried out plastic foil hot extrusion Combined Processing to the another side metal forming again through deflector roll, spring roll transmission; (4) with the composite band after the Combined Processing by when operation linear velocity be that the deflector roll of 10m/min~80m/min enters heated oven, carry out the back heat treated, by regulating the adjustable plate distance in the heated oven, making the temperature of the heating in the heated oven is 250 ℃~400 ℃; (5) according to drive line speed, adjust heating-up temperature, the roughness that makes composite band is destroyed minimum in the operation processing procedure of back, and makes the frosting of plucking form the uneven matsurface of new band arc transition, with the peel strength of strengthening composite band and the typing of plastics plasticizing.
Granted publication CN 100345672C, title " preparation method of inferior light smooth type aluminium-plastic tape ", one of this preparation method, carry out according to the following procedure: select for use thickness be the aluminium foil of 0.12~0.05mm ± 0.005mm as base band, and carry out compound pre-treatment; By curtain coating coating combination process, at the one or both sides roll extrusion of aluminium base band one deck plastic foil at least, and enter the first compound dandy roll and first composite roll simultaneously or enter again between the second compound dandy roll and second composite roll, carry out the roll extrusion heat seal, be formed on aluminium base with on inferior light plucking shape plastics matsurface, wherein the outer surface roughness of composite roll is Ra1.6~25 μ m; The plastics trade mark selected according to plastic foil, described plastics matsurface is carried out back heat treated typing, control its zone face temperature between plastics Vicat softening point and plastics fusing point, to improve the matsurface state of frosting, improve peel strength, by cooling, rolling, form the not inferior light smooth type aluminium-plastic tape of self-adhesion of interlayer.
Two of method, carry out according to the following procedure: select for use thickness be the aluminium foil of 0.12mm~0.05mm ± 0.005mm as base band, and carry out compound pre-treatment; By the heat posted combination process, at the one or both sides roll extrusion heat seal of aluminium base band one deck plastic foil at least, and adopting the first compound dandy roll and roll extrusion heat seal Compound rubber roller simultaneously, the frosting texturing device that enters after the roll extrusion heat seal in the heat-collecting heat-preserving baking oven carries out two-sided texturing processing successively; Plastic cover after the texturing is carried out in the compound postprocessing working procedures, carry out back heat treated typing, the plastics trade mark selected according to plastic foil, control its zone face temperature between plastics Vicat softening point and plastics fusing point, to improve the matsurface state of frosting, improve peel strength,, form the not inferior light smooth type aluminium-plastic tape of self-adhesion of interlayer by cooling, rolling.
Adopt that said method is prepared to be used for inferior light smooth type aluminium-plastic tape, comprise the plastic membranous layer of aluminium base band and aluminium base band one or both sides, the thickness of aluminium base band is 0.12mm~0.05mm ± 0.005mm.
Summary of the invention
Purpose of design: on the basis of background technology, design a kind of span 2.65 μ m~3.417 μ m of honed smooth metallic plastic cladding strip surface roughness, when honed smooth metallic plastic cladding strip wraps mould, sizing mould by optical cable is vertical, the coefficient of sliding friction is little, stranding speed is fast, the mechanical performance loss of honed smooth metallic plastic cladding strip is few, the aging minimum of reducing to of secondary honed smooth metallic plastic cladding strip plastic foil simultaneously, improves the quality of honed smooth metallic plastic cladding strip and the quality and the life-span of optical cable.
Design: in order to realize above-mentioned purpose of design.The roughness Ra of honed smooth metallic plastic cladding strip (hereinafter to be referred as composite band) Central Asia light smooth type matsurface is chosen in 2.65 μ m~3.417 mu m ranges, is major technique feature of the present utility model.The purpose of doing like this is: the applicant finds in the test that lasts more than 2 years, whether the scope that composite band plastic foil surface roughness is selected science, the one, whether the quality that is directly connected to composite band is reliable, the 2nd, the roughness that is directly connected to the composite band surface is being wrapped mould by indulging, whether the coefficient of sliding friction during the sizing mould is minimum, the 3rd, the roughness that is directly connected to the composite band surface is being wrapped mould by indulging, during the sizing mould whether easily by and the mechanical performance that can not injure composite band destroy the overall structure and the technique effect of composite band, be embodied in:
1, the size of the coefficient of sliding friction of the composite band that is directly connected to manufacturing the time and the molding effect of compound coating by vertical bag mould, sizing mould.When roughness during less than its span, the roughness of composite band face approaches planar, its coefficient of sliding friction increases, composite band is by vertical bag mould, sizing mould the time, owing to almost be face and contact with vertical bag mould, sizing mould, therefore frictional resistance increases, and not only easily pulls the plastic foil of composite band face, and has reduced the peel strength between plastic foil and base band; When roughness greater than its span, increased the thickness of composite band zone face plastic foil inevitably, and the increase of composite band zone face plastic foil thickness, not only increased the manufacturing cost of composite band, and make composite band wrap mould by indulging, during the sizing mould, because the thickness of composite band plastic foil is thick and be elasticity, and the roughness that is positioned at composite band plastics thick film surface is being wrapped mould by indulging, during the sizing mould, certainly will be by the chamber wall extruding of the chamber wall of sizing mould or vertical bag mould, friction, forcing the roughness that is positioned at thick film surface that wearing and tearing take place inevitably comes off or is out of shape, its wearing and tearing come off or the degree of being out of shape almost forms dynamic plane once more with the face that is positioned at roughness, this dynamic plane can make the roughness on composite band plastic foil surface lose coarse level and smooth function, the residual plastic powders mould that can block up, increased composite band on the contrary and wrapped mould by indulging, contact area during the sizing mould, increased frictional resistance, and this frictional resistance has destroyed the combined strength bination between plastic foil and base band inevitably, reduce the peel strength of composite band, and destroyed the mechanical performance of composite band.
2, be directly connected to the coating quality of honed smooth metallic plastic cladding strip to optical cable.Because optical cable coats the quality of quality, not only and the peel strength size between composite band face plastic foil and base band direct relation is arranged, and direct relation is arranged with composite band face plastic foil whether intact.As described in above-mentioned 1, the composite band plastics face coefficient of sliding friction big and little, in the manufacture process of composite band, though depend on the roughness of composite band face, but the roughness of composite band plastics face was selected not at that time, not only can reduce the peel strength of composite band, i.e. peel strength between plastic foil and base band, and can damage plastic foil, as plastic foil pulled, drawn back, state such as the part tears.States such as this plastic foil is pulled, drawn back, the part tears have directly influenced the sealing effectiveness of composite band and composite band overlap joint mouth after coating, do not have protection against the tide, good waterproof effect, directly influence the quality of its shielding.
3, be directly connected to the viscosity and the stability of band and interband after the composite band rolling.Find in test, when the span of composite band plastic foil surface roughness Ra surpasses 2.65 μ m~3.417 mu m ranges, will produce two kinds of phenomenons:
When span during less than 2.65 μ m, roll banding easily in the production composite band process reduces peel strength, easily produces self-adhesion between composite band after the rolling and composite band, causes the composite band distortion, directly has influence on the normal use of composite band.
When span during greater than 3.417 μ m, composite band after the rolling and the gap between composite band increase, the poor stability of rolling, easily take place to roll up the phenomenon of collapsing, not only directly have influence on the stability of composite band rolling, and directly influence the normal use of coiled composite, simultaneously, in the process of vertical bag mould and the coating of sizing mould stranding, make plastic foil wearing and tearing, dry linting easily, block up, make and play bag in the cable jacket process easily, cause the optical cable quality to descend.
Technical scheme: honed smooth metallic plastic cladding strip, the base band one or both sides are equipped with plastic foil, and described plastic foil is the rough matsurface of inferior light smooth type, and the roughness Ra of its matsurface is 2.65 μ m~3.417 μ m.
The utility model is compared with background technology, the one, the science of composite band plastic foil surface roughness is selected, make composite band by vertical bag mould, when the sizing mould coats optical cable, and the coefficient of sliding friction that produces between vertical bag mould, the sizing mould is little, it is effective to coat the resulting stranding in back, has guaranteed the quality that composite band coats optical cable; The 2nd, behind the coating optical cable, the sealing effectiveness of the overlap joint mouth of composite band and composite band is reliable and stable, not only moistureproof, good water-proof effect, and also the effect of shielding is good; The 3rd, because roughness span science has been avoided plastic foil and composite roll roll banding phenomenon in the recombination process, guaranteed peel strength, avoided the self-adhesion between composite band and composite band again or the volume phenomenon of collapsing, guaranteed the normal use of coiled composite.
Description of drawings
Fig. 1 is the two-sided structural representation of moulding that covers of honed smooth metallic plastic cladding strip.
Fig. 2 is Fig. 1 side-looking structural representation.
Fig. 3 is that the honed smooth metallic plastic cladding strip single face covers the structural representation of moulding.
The specific embodiment
Embodiment 1: with reference to accompanying drawing 1~3.Honed smooth metallic plastic cladding strip, base band 1 (base band 1 is steel band or steel foil) one or both sides are equipped with plastic foil 2, the face of plastic foil is the uneven matsurface of inferior light smooth type, and the roughness Ra of the uneven matsurface 3 of described inferior light smooth type is 2.65 μ m~3.417 μ m.The manufacture craft of base band 1 is a prior art, is not described herein at this.The manufacture craft of honed smooth metallic plastic cladding strip is a prior art, is not described herein at this.The Ra value is any value and comprises end value at 2.65 μ m~3.417 mu m ranges, sees the following example for details:
Embodiment 2: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 2.65 μ m.
Embodiment 3: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 2.70 μ m.
Embodiment 4: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 2.75 μ m.
Embodiment 5: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 2.80 μ m.
Embodiment 6: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 2.85 μ m.
Embodiment 7: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 2.90 μ m.
Embodiment 8: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 2.95 μ m.
Embodiment 9: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.00 μ m.
Embodiment 10: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.417 μ m.
Embodiment 11: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.235 μ m.
Embodiment 12: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.08 μ m.
Embodiment 13: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.13 μ m μ m.
Embodiment 14: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.18 μ m~3.417 μ m.
Embodiment 15: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.23 μ m.
Embodiment 16: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.28 μ m.
Embodiment 17: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.33 μ m.
Embodiment 18: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.38 μ m.
Embodiment 19: on the basis of embodiment 1, the roughness Ra of described inferior light smooth type matsurface is 3.40 μ m.
Embodiment 20: on the basis of embodiment 1, described base band 1 is aluminium foil, Copper Foil, stainless steel foil.
Embodiment 21: on the basis of embodiment 1, described base band 1 is aluminium strip, copper strips, stainless steel band.
Above-mentioned Ra be 2.65 μ m~any value of 3.417 μ m it should also be understood that into: 2.65,2.66,2.67,2.68,2.69,2.70,2.71,2.72,2.73,2.74,2.75,2.76,2.77,2.78,2.79,2.80,2.81,2.82,2.80,2.83,2.84,2.85,2.86,2.87,2.88,2.89,2.90,2.91,2.92,2.93,2.94,2.95,2.96,2.97,2.98,2.99,3.00,3.01,3.02,3.03,3.04,3.05,3.06,3.07,3.08,3.09,3.10,3.11,3.12,3.13,3.14,3.15,3.16,3.17,3.18,3.19,3.20,3.21,3.22,3.23,3.24,3.25,3.26,3.27,3.28,3.29,3.30,3.31,3.32,3.33,3.34,3.35,3.36,3.37,3.38,3.39,3.40,3.41,3.411,3.412,3.413,3.414,3.415,3.416,3.417.
What need understand is: though the foregoing description is to the utility model detailed text description of contrasting; but these descriptions; just the simple text of the utility model mentality of designing is described; rather than to restriction of the present utility model; any combination, omission or modification that does not exceed the utility model mentality of designing all falls in the protection domain of the present utility model.

Claims (3)

1. honed smooth metallic plastic cladding strip, the base band one or both sides are equipped with plastic foil, it is characterized in that: described plastic foil is the rough matsurface of inferior light smooth type, the roughness Ra of its matsurface is 2.65 μ m~3.417 μ m.
2. honed smooth metallic plastic cladding strip according to claim 1 is characterized in that: base band is steel band, aluminium strip, copper strips, stainless steel band.
3. honed smooth metallic plastic cladding strip according to claim 1 is characterized in that: described base band is steel foil, aluminium foil, Copper Foil, stainless steel foil.
CNU2008200858474U 2008-04-15 2008-04-15 Sublight smoothing metal plastic composite belt Ceased CN201192911Y (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101518969B (en) * 2008-04-15 2012-10-31 上海网讯新材料科技股份有限公司 Honed smooth metallic plastic cladding strip

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101518969B (en) * 2008-04-15 2012-10-31 上海网讯新材料科技股份有限公司 Honed smooth metallic plastic cladding strip

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Granted publication date: 20090211

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Decision date of declaring invalidation: 20150323

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Granted publication date: 20090211