The PCCP galvanic protection conducts and steel wire anchoring integrated device
Technical field:
The utility model relates to a kind of anchor connection device, this device is to be applied to large-sized prestress steel cylinder concrete water transmission pipe (PRESTRESSED CYLINDER CONCRETE PIPE, be called for short: important device PCCP), PCCP is mainly used in the long water delivery engineering apart from senior engineer's pressure.
Background technology:
Anticipate as shown in Figure 1; it is the method that prevents metallic material corrosion with electrochemical method that PCCP mainly constitutes galvanic protection by coating mortar (1) compressor wire (2), tube core by steel cylinder (3), outer concrete (4), interior layer concrete (5), interface (6); also claiming " sacrificial anode protection ", is one of important anti-corrosion measure in the section DN4000PCCP pipeline of south water to north work centerline Beijing.
PCCP is implemented the galvanic protection anti-corrosion measure, need when producing, the metal parts among the PCCP to be carried out good electrical connection, i.e. the whole conductings of metal parts.
At present the steel wire anchor member (referring to accompanying drawing 2) that uses is made up of anchoring part (1), anchor (3) and the grasp (4) that is welded on the anchoring part.The anchoring part (1) of band grasp (4) is embedded in the concrete skin at tube core two ends during the casting concrete tube core.Before twining compressor wire anchor (3) is snapped in anchoring part (1), compressor wire (2) is pounded into anchor (3) fixing (compressor wire is forbidden welding), and its final anchor force is from two grasps (4) and concrete mechanical snap at concrete pipe two ends.This anchoring process has following shortcoming:
* can not realize conducting between the steel cylinder in compressor wire and the tube core;
The concrete that easily shatters when * steel wire is pounded into anchor (3) brings hidden danger of quality for the steel wire anchoring.
Description of drawings
The PCCP tubular construction synoptic diagram that accompanying drawing 1 relates to for the utility model is made of coating mortar (1), compressor wire (2), steel cylinder (3), outer concrete (4), interior layer concrete (5), interface (6).
Accompanying drawing 2 is the structural representation of existing anchoring piece.Anchoring part (1), compressor wire (2), anchor (3), grasp (4) constitute.
Accompanying drawing 3 is a structural representation of the present utility model.The utility model is by L-cathode steel plate (1), layer of steel wire anchoring part (2), layer of steel wire anchor (3), bed course square steel (4), two layers of steel wire anchor (5), two layers of steel wire anchoring part (6) constitute, wherein layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) are welded on respectively on the L-cathode steel plate (1), the top of L shaped negative electrode steel plate (1) top and layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) is same plane, layer of steel wire anchor (3) and two layers of steel wire anchor (5) snap in respectively in the draw-in groove of layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6), have respectively on layer of steel wire anchor (3) and the two layers of steel wire anchor (5) can the clamping steel wire groove, bed course square steel (4) is welded on the L-cathode steel plate (1), and the long limit of bed course square steel (4) vertical face sides and L-cathode steel plate (1) have the plane (7) that can weld the first layer band steel band.
Surface structure schematic perspective view when accompanying drawing 4 is applied on the PCCP for the utility model is made of L-cathode steel plate (1), layer of steel wire anchoring part (2), layer of steel wire anchor (3), bed course square steel (4), two layers of steel wire anchor (5), two layers of steel wire anchoring part (6), the first layer band steel band (10), second layer band steel band (11), socket steel ring (12), bellmouth steel loop (14), steel cylinder (15).
Accompanying drawing 5 partly cuts open synoptic diagram for the utility model is applied in PCCP when going up, and is made of L-cathode steel plate (1), layer of steel wire anchoring part (2), layer of steel wire anchor (3), bed course square steel (4), two layers of steel wire anchor (5), two layers of steel wire anchoring part (6), screed (16), the first layer compressor wire (8), second layer compressor wire (9), the first layer band steel band (10), second layer band steel band (11), socket steel ring (12), concrete (13), bellmouth steel loop (14), steel cylinder (15).
Summary of the invention
The purpose of this utility model is, designs a kind of PCCP galvanic protection and conducts and steel wire anchoring integrated device, solves the problem that conducts of metalwork among the PCCP, solves original anchorage style simultaneously and has affixed unstable hidden danger of quality.
Anticipate as shown in Figure 3, the utility model is characterized in that: described device is by L-cathode steel plate (1), layer of steel wire anchoring part (2), layer of steel wire anchor (3), bed course square steel (4), two layers of steel wire anchor (5), two layers of steel wire anchoring part (6) constitute, wherein layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) are welded on respectively on the L-cathode steel plate (1), the top of L shaped negative electrode steel plate (1) top and layer of steel wire anchoring part (2.) and two layers of steel wire anchoring part (6) is same plane, layer of steel wire anchor (3) and two layers of steel wire anchor (5) snap in respectively in the draw-in groove of layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6), have respectively on layer of steel wire anchor (3) and the two layers of steel wire anchor (5) can the clamping steel wire groove, bed course square steel (4) is welded on the L-cathode steel plate (1), bed course square steel (4) and L-cathode steel plate (1) but long limit vertical face sides the plane (7) of one Welding flat steel band is arranged.
Shown in accompanying drawing 3 and accompanying drawing 5, during the utility model work, two identical anchoring integrated devices are welded to respectively on the bellmouth steel loop (14) and socket steel ring (12) at steel cylinder (15) two ends, the top of L shaped negative electrode steel plate (1) top and layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) is same plane, the inwall that to be close to the PCCP external mold, foreign material enter from the side of layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) when preventing casting concrete, fill with block rubber in advance in the groove of layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6).Steel cylinder (15) is inserted the PCCP mould, build (inside and outside layer concrete) and form tube core, mould is thrown off the back and is taken out layer of steel wire anchoring part (2) and the interior block rubber weighting material of two layers of steel wire anchoring part (6).At the position at L-cathode steel plate (1) top (7) welding the first layer band steel band (10) (purpose is further to improve the performance that conducts of steel wire), welding bed course square steel (4) (purpose is to be convenient to weld second layer band steel band (11)), then layer of steel wire anchor (3) and two layers of steel wire anchor (5) are packed into layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6), the initiating terminal of the first layer compressor wire (8) is pounded into layer of steel wire anchor (3) with hammer, the tail end of the first layer compressor wire (8) is fixed on the steel wire anchor (3) of the body the other end again.After twining end, outside steel wire, make about 1 centimeter screed (7), treat that screed (7) is hardened to sufficient intensity, second layer band steel band (11) is welded on bed course square steel (4) goes up and twine second layer compressor wire (9), method is with winding the first layer steel wire, but head, the tail of second layer compressor wire (9) are separately fixed on the two layers of steel wire anchor in body two ends (5).Because layer of steel wire anchor (3) is different with the height of two layers of steel wire anchor (5), can distinguish the two-layer steel wire of anchoring easily.The first layer compressor wire (8) and second layer compressor wire (9) are tightly pushed down the first layer band steel band (10) and second layer band steel band (11) respectively.Outside second layer compressor wire (9), make mortar cover (16) afterwards.
Embodiment
Embodiment:
Shown in accompanying drawing 3 and accompanying drawing 5, two identical anchoring integrated devices are welded to respectively on the bellmouth steel loop (14) and socket steel ring (12) at steel cylinder (15) two ends, the width of L shaped negative electrode steel plate (1) is 180 millimeters; Highly equal the outside concrete thickness of tube core steel cylinder (15) (conditions such as the interior pressure that is subjected to according to body, external pressure are calculated and determined), for example: the PCCP of 0.8MPa, 6 meters of earthing, DN4000, the height of L shaped negative electrode steel plate (1) is 228 millimeters, and thickness is 4 millimeters (pipe diameter≤2400 millimeter) and 6 millimeters (pipe diameter>2400 millimeter).The top of L shaped negative electrode steel plate (1) top and layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) is same plane, the inwall that to be close to the PCCP external mold, foreign material enter from the side of layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) when preventing casting concrete, fill with block rubber in advance in the groove of layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6).Steel cylinder (15) is inserted the PCCP mould, build inside and outside layer concrete and form tube core, mould is thrown off the back and is taken out layer of steel wire anchoring part (2) and the interior block rubber weighting material of two layers of steel wire anchoring part (6).Welding the first layer band steel band (10) (purpose is further to improve the performance that conducts of steel wire), welding bed course square steel (4) (purpose is to be convenient to weld second layer band steel band (11)), then layer of steel wire anchor (3) and two layers of steel wire anchor (5) are packed into layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) are pounded the initiating terminal of the first layer compressor wire (8) into layer of steel wire anchor (3) with hammer again.The tail end of the first layer compressor wire (8) is fixed on the steel wire anchor (3) of the body the other end.After twining end, outside steel wire, make about 1 centimeter screed (7), treat that screed (7) is hardened to sufficient intensity, second layer band steel band (11) is welded on bed course square steel (4) goes up and twine second layer compressor wire (9), method is with winding the first layer steel wire, but head, the tail of second layer compressor wire (9) are separately fixed on the two layers of steel wire anchor in body two ends (5).Because layer of steel wire anchor (3) is different with the height of two layers of steel wire anchor (5), can distinguish the two-layer steel wire of anchoring easily.Outside second layer compressor wire (9), make mortar cover (7) afterwards.
Advantage of the present utility model is:
* layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) are welded on the L shaped negative electrode steel plate (1), and L shaped negative electrode steel plate (1) is welded on bellmouth steel loop (14) and the socket steel ring (12), behind the casting concrete, layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6) are taken root with bellmouth steel loop (14) and socket steel ring (12) welding, can be because of not knocking the surrounding concrete that shatters.
* the first layer compressor wire (8) and second layer compressor wire (9) have been realized conducting of the first layer compressor wire (8) and second layer compressor wire (9) and other metal partss by layer of steel wire anchor (3) and two layers of steel wire anchor (5), layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6), L shaped negative electrode steel plate (1) and bellmouth steel loop (14) and socket steel ring (12) and steel cylinder (15) close-coupled.
* L shaped negative electrode steel plate (1) is in advance integrated good with layer of steel wire anchoring part (2) and two layers of steel wire anchoring part (6), only needs during the dress mould integration member is welded in corresponding position, has simplified production process, has reduced hidden danger of quality.