CN201179549Y - A double-station iron mold sand-covered molding machine - Google Patents
A double-station iron mold sand-covered molding machine Download PDFInfo
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- CN201179549Y CN201179549Y CNU2008200855512U CN200820085551U CN201179549Y CN 201179549 Y CN201179549 Y CN 201179549Y CN U2008200855512 U CNU2008200855512 U CN U2008200855512U CN 200820085551 U CN200820085551 U CN 200820085551U CN 201179549 Y CN201179549 Y CN 201179549Y
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims description 200
- 229910052742 iron Inorganic materials 0.000 title claims description 100
- 238000000465 moulding Methods 0.000 title claims description 46
- 239000004576 sand Substances 0.000 claims description 70
- 230000007246 mechanism Effects 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 description 9
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- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
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Abstract
本实用新型公开了一种双工位铁型覆砂造型机,铁型在该双工位铁型覆砂造型机内部的输送过程采用了单方向输送,简化了铁型在该造型机内部的输送方式,使铁型从一侧输入,从另一侧输出,这样铁型的输送变得更加顺畅。铁型在该造型机内部的输送方式的改变导致了在该造型机外部的输送线路得到简化,可以实现一条输送线路就能为该双工位铁型覆砂造型机服务,减少生产线的占地面积。从而使用该双工位铁型覆砂造型机具有生产效率高,生产线配置要求低的优点。
The utility model discloses a double-station iron mold sand-coated molding machine. The conveying process of the iron mold inside the double-station iron mold sand-coated molding machine adopts one-way conveying, which simplifies the transportation of the iron mold inside the molding machine. The conveying method makes the iron mold enter from one side and output from the other side, so that the iron mold can be conveyed more smoothly. The change of the conveying method of the iron mold inside the molding machine has led to the simplification of the conveying line outside the molding machine, which can realize that one conveying line can serve the double-station iron mold sand-coated molding machine, reducing the production line footprint area. Therefore, the use of the double-station iron mold sand-coated molding machine has the advantages of high production efficiency and low production line configuration requirements.
Description
技术领域 technical field
本实用新型涉及一种双工位铁型覆砂造型机,尤其涉及该双工位铁型覆砂造型机输送结构。The utility model relates to a double-station iron-type sand-coated molding machine, in particular to a conveying structure of the double-station iron-type sand-coated molding machine.
背景技术 Background technique
随着我国汽车工业的发展,铁型覆砂铸造技术的应用越来越广。铁型覆砂铸造生产线的核心设备是双工位造型机。在现有技术中双工位铁型覆砂造型机包括两个开合模工位组件和一个射砂工位组件,它可以在同个工作位置完成上下铁型的射砂造型。如图1所示,现有技术中双工位铁型覆砂造型机的结构示意图,开合模工位组件包括了开合模缸1、工作台2、铁型用辊道3。开合模缸1顶部设有辊道,工作台2位于辊道的上方,在开合模缸1的作用下工作台2能上下竖直运动。在工作台2上安装有模具,且两个开合模工位组件内部的模具不相同。铁型用辊道3在工作台2的上方,可以沿辊道滑动,它与工作台2之间有段距离。工作台2上升运动过程中能将放置于工作台2上的模具伸入铁型用辊道3所在的工作面,这样置于铁型用辊道3上的铁型就能与工作台2上的模具合并,并且铁型脱离铁型用辊道3,形成合模状态。射砂工位组件包括顶升缸4、射砂辊道5、射砂机构6。顶升缸4也能上下竖直运动。射砂辊道5位于顶升缸4顶部,射砂机构6底部。上升后的工作台2工作高度与射砂辊道5持平。射砂机构6的工作面比铁型用辊道3的工作面要高。工作时,将在任一个开合模工位上合并好的铁型被推入射砂工位,铁型被顶升缸4上举直至与射砂机构6连接,然后进行射砂造型,待射砂完成从原路返回,紧接着另一个开合模工位上合并好的铁型被推入射砂工位进行造型,同样等射砂完成从原路返回。造型完成的铁型再经固化,开合模缸1下降,工作台2上的模具脱离铁型,铁型搁置在铁型用辊道3上,完成开模。With the development of my country's automobile industry, iron mold sand-covered casting technology has become more and more widely used. The core equipment of the iron mold sand-covered casting production line is a double-station molding machine. In the prior art, the double-station iron mold sand-coated molding machine includes two mold opening and closing station assemblies and a sand-shooting station assembly, which can complete the sand-shooting molding of the upper and lower iron molds at the same working position. As shown in Fig. 1, the structure schematic diagram of the dual-station iron mold sand-coated molding machine in the prior art, the mold opening and closing station assembly includes a mold opening and closing mold cylinder 1, a
现有的双工位铁型覆砂造型机使用时必须配备一个复杂的输送线路,如图2所示,实心箭头表示上铁型的输送路线,空心箭头表示下铁型的输送路线。这是因为任何一个造好型的铁型都是从同一个开合模工位组件进出双工位铁型覆砂造型机,即铁型的输出位置有两个,铁型在该造型机内部的输送方式较为繁琐,再要将铁型输送进入或输送出去就必须在两个开合模工位处设置独立工作的输送线路。两条输送线路构成的生产线结构复杂,生产效率低。设置在双工位铁型覆砂造型机四周的输送线路包括了多个转向连接机构和辊道,导致铁型输送工作量大,同时使用该双工位铁型覆砂造型机占地面积很大。The existing double-station iron mold sand-covered molding machine must be equipped with a complicated conveying line when used. As shown in Figure 2, the solid arrow indicates the conveying route of the upper iron mold, and the hollow arrow indicates the conveying route of the lower iron mold. This is because any finished iron mold enters and exits the double-station iron mold sand-covered molding machine from the same opening and closing station assembly, that is, there are two output positions for the iron mold, and the iron mold is inside the molding machine. The conveying method is relatively cumbersome, and to convey the iron mold into or out, it is necessary to set up independently working conveying lines at the two mold opening and closing stations. The production line formed by the two conveying lines has complex structure and low production efficiency. The conveying line set around the double-station iron mold sand-coated molding machine includes multiple steering connection mechanisms and roller tables, resulting in a large workload for iron mold transportation. big.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种双工位铁型覆砂造型机,简化铁型在该双工位铁型覆砂造型机内部的输送方式,减少使用该双工位铁型覆砂造型机所需的输送线路。The technical problem to be solved by the utility model is to provide a double-station iron mold sand-coated molding machine, which simplifies the transportation mode of the iron mold inside the double-station iron mold sand-coated molding machine and reduces the use of the double-station iron mold sand-coated molding machine. Conveying lines required for sand molding machines.
为解决上述技术问题,本实用新型采用如下技术方案:该双工位铁型覆砂造型机包括两个开合模工位组件,以及设置在两个开合模工位组件中间的射砂工位组件,所述开合模工位组件上设有铁型用辊道,所述射砂工位组件包括立柱、射砂机构和顶升缸,所述顶升缸上设有射砂辊道,所述射砂机构固定连接在立柱上,所述射砂辊道位于射砂机构的下方,所述立柱上还设有中间辊道,所述中间辊道位于射砂机构和射砂辊道之间,所述中间辊道与铁型用辊道处于同一高度。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the double-station iron mold sand-coated molding machine includes two mold opening and closing station assemblies, and a sand shooter arranged in the middle of the two mold opening and closing station assemblies. The mold opening and closing station assembly is provided with a roller table for iron molds, and the sand shooting station assembly includes a column, a sand shooting mechanism and a jacking cylinder, and the sand shooting roller table is provided on the jacking cylinder , the sand shooting mechanism is fixedly connected to the column, the sand shooting roller table is located below the sand shooting mechanism, and an intermediate roller table is also provided on the column, and the intermediate roller table is located between the sand shooting mechanism and the sand shooting roller table Between, the middle roller table is at the same height as the iron type roller table.
作为本实用新型的一种优选,所述中间辊道宽度与铁型用辊道宽度相同。这样就可以完全保证射砂造型完成后在铁型用辊道上的铁型不管从何方向都能顺利通过射砂工位进入到另一开合模工位上,避免铁型用辊道到中间辊道再到铁型用辊道之间衔接不一致的问题。As a preference of the present utility model, the width of the middle roller table is the same as that of the iron mold roller table. In this way, it can be completely guaranteed that the iron mold on the iron mold roller table can pass through the sand shooting station and enter another mold opening and closing station smoothly no matter from which direction after the sand shooting molding is completed, so as to avoid the iron mold roller table from going to the middle The problem of inconsistent connection between the roller table and the roller table for iron molds.
作为本实用新型的另一种优选,所述中间辊道与射砂辊道平行。射砂造型过程中使铁型进出射砂工位终保持原有位置,保证铁型内部模具固定不动。As another preference of the present utility model, the intermediate roller table is parallel to the sand shooting roller table. During the sand shooting molding process, the iron mold enters and exits the sand shooting station to keep the original position, so as to ensure that the internal mold of the iron mold is fixed.
作为本实用新型的另一种优选,所述中间辊道与两边相邻铁型用辊道之间的距离相等。中间辊道与铁型用辊道分离方便了中间辊道的拆卸维护操作。As another preference of the present utility model, the distance between the middle roller table and the roller tables for adjacent iron molds on both sides is equal. The middle roller table is separated from the iron type roller table to facilitate the disassembly and maintenance of the middle roller table.
作为本实用新型的另一种优选,所述中间辊道的长度大于射砂辊道的长度。使得中间辊道与两边相邻铁型用辊道之间的距离较小,这进一步保证了射砂造型完成后在铁型用辊道上的铁型不管从何方向都能顺利通过射砂工位进入到另一开合模工位上。As another preference of the present invention, the length of the middle roller table is longer than that of the sand shooting roller table. The distance between the middle roller table and the roller tables adjacent to the iron mold on both sides is small, which further ensures that the iron mold on the iron mold roller table can pass through the sand shooting station smoothly no matter from any direction after the sand shot molding is completed. Enter on another mold opening and closing station.
本实用新型采用上述技术方案后,铁型在该双工位铁型覆砂造型机内部的输送过程采用了单方向输送,简化了铁型在该造型机内部的输送方式,使铁型从一侧输入,从另一侧输出,这样铁型的输送变得更加顺畅。铁型在该造型机内部的输送方式的改变导致了在该造型机外部的输送线路得到简化,可以实现一条输送线路就能为该双工位铁型覆砂造型机服务,减少生产线的占地面积。从而使用该双工位铁型覆砂造型机具有生产效率高,生产线配置要求低的优点。After the utility model adopts the above-mentioned technical scheme, the conveying process of the iron mold inside the double-station iron mold sand-coated molding machine adopts one-way conveying, which simplifies the conveying mode of the iron mold inside the molding machine, so that the iron mold can be transported from one to the other. Input from one side and output from the other side, so that the delivery of iron mold becomes smoother. The change of the conveying method of the iron mold inside the molding machine has led to the simplification of the conveying line outside the molding machine, which can realize that one conveying line can serve the double-station iron mold sand-coated molding machine, reducing the production line footprint area. Therefore, the use of the double-station iron mold sand-coated molding machine has the advantages of high production efficiency and low production line configuration requirements.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型做进一步具体说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described further in detail.
图1为现有技术中双工位铁型覆砂造型机的结构示意图;Fig. 1 is the structural representation of double-station iron type sand-covered molding machine in the prior art;
图2为现有技术中双工位铁型覆砂造型机的生产线结构示意图;Fig. 2 is the production line structural representation of double-station iron type sand-covered molding machine in the prior art;
图3为本实用新型一种双工位铁型覆砂造型机的结构示意图;Fig. 3 is a structural schematic diagram of a double-station iron sand-covered molding machine of the present invention;
图4为本实用新型一种双工位铁型覆砂造型机的生产线结构示意图。Fig. 4 is a schematic diagram of the production line structure of a double-station iron sand-coated molding machine of the present invention.
具体实时方式Specific real-time mode
如图3所示,该双工位铁型覆砂造型机设有两个开合模工位组件和一个射砂工位组件。三者依次排开,射砂工位组件位于两个开合模工位组件中间,进而形成开合模工位-射砂工位-开合模工位的结构。开合模工位组件包括开合模缸1、工作台2、铁型用辊道3。开合模缸1顶部水平设置有辊道,工作台2位于辊道的上方,可以沿辊道滑动,在开合模缸1的作用下工作台2能上下竖直运动。铁型用辊道3水平设置在工作台2的上方,它与工作台2之间有段距离。工作台2上升运动过程中能将放置于工作台2上的模具伸入铁型用辊道3所在的工作面,这样置于铁型用辊道3上的铁型就能与工作台2上的模具合并,并且铁型脱离铁型用辊道3。射砂工位组件包括立柱7、射砂机构6、顶升缸4和中间辊道8。在顶升缸4顶部水平设置有射砂辊道5,射砂辊道5的工作高度是开合模缸1顶部的辊道的最高工作高度,当开合模缸1上升至最高点时,开合模缸1顶部的辊道和射砂辊道5刚好处于同一工作高度。射砂机构6和中间辊道8都固定连接在立柱7,且中间辊道8位于射砂机构6的下方,中间辊道8呈水平状态。在中间辊道8的下方是射砂辊道5,中间辊道8的长度大于射砂辊道5的长度,中间辊道8和射砂辊道5都呈水平状态,因此它们呈上下平行的关系。顶升缸4能上下竖直运动,进而带动射砂辊道5做竖直方向的升降运动,但射砂辊道5的运动范围在中间辊道8下方。As shown in Figure 3, the double-station iron mold sand-coated molding machine is provided with two mold opening and closing station assemblies and one sand shooting station assembly. The three are arranged in sequence, and the sand shooting station assembly is located in the middle of the two mold opening and closing station assemblies, thereby forming a structure of mold opening and closing station-sand shooting station-opening and closing mold station. The mold opening and closing station assembly includes a mold opening and closing cylinder 1, a
铁型用辊道3与中间辊道8的工作高度相同,所以它们的工作面都位于同一水平面上。中间辊道8朝向与铁型用辊道3朝向相同,这样同一物体就能从两者以水平运动方式连贯通过。中间辊道8宽度与铁型用辊道3宽度相同,两者之间间隔固定宽度的距离,且中间辊道8与两边相邻铁型用辊道3之间的距离相等。The working height of the roller table 3 and the intermediate roller table 8 is the same for iron molds, so their working surfaces are all located on the same level. The middle roller table 8 faces the same direction as the iron mold roller table 3, so that the same object can pass through both in a horizontal motion. Intermediate roller table 8 width is identical with roller table 3 widths of iron mold, the distance of fixed width is spaced between the two, and the distance between intermediate roller table 8 and both sides adjacent iron mold roller table 3 is equal.
工作时,上下铁型从造型机的一侧推入,其中位置在前的铁型通过中间辊道进入另一侧的开合模工位,两个铁型分别在两个开合模工位完成合模。再将在任一个开合模工位上合并好的铁型被推入射砂工位,铁型被顶升缸4上举直至与射砂机构6连接,然后进行射砂造型,待射砂完成从原路返回至开合模工位,紧接着另一个开合模工位上合并好的铁型被推入射砂工位进行造型,同样等射砂完成从原路返回至开合模工位。造型完成的铁型再经固化,开合模缸1下降,工作台2上的模具脱离铁型,铁型搁置在铁型用辊道3上,完成开模。然后,将任一个开合模工位上的铁型通过中间辊道8推向另一侧的开合模工位上,使两个铁型都从一侧开合模工位输出。与原有的双工位铁型覆砂造型机相比,本实用新型内部输送铁型的方式简单,铁型只从一侧输入,从另一侧输出,使得铁型的输送变得更加顺畅。如图4所示,该双工位铁型覆砂造型机外围的铺设的输送线路只有一条,需要造型的铁型通过输送线路进入双工位铁型覆砂造型机,造型完成的铁型从双工位铁型覆砂造型机任一端输出在输送线路上。因此双工位铁型覆砂造型机的生产线路结构简单,占地面积小。When working, the upper and lower iron molds are pushed in from one side of the molding machine, and the iron mold in the front position enters the mold opening and closing station on the other side through the middle roller table, and the two iron molds are in the two mold opening and closing stations respectively. Finish the mold. Then, the iron molds merged at any mold opening and closing station are pushed into the sand-shooting station, and the iron molds are lifted up by the jacking
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CN102416438B (en) * | 2011-12-28 | 2014-04-23 | 玉林市达志机械配件有限公司 | Virtual model of diesel engine flywheel cast by sand-lined iron mold |
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