CN201168519Y - High temperature gas bag filter - Google Patents

High temperature gas bag filter Download PDF

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CN201168519Y
CN201168519Y CNU2008200566796U CN200820056679U CN201168519Y CN 201168519 Y CN201168519 Y CN 201168519Y CN U2008200566796 U CNU2008200566796 U CN U2008200566796U CN 200820056679 U CN200820056679 U CN 200820056679U CN 201168519 Y CN201168519 Y CN 201168519Y
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bag
dust collector
filter
temperature gas
guide plate
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顾国俊
王永忠
王文琳
王彦宁
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Baosteel Engineering and Technology Group Co Ltd
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Shanghai Baogang Engineering Technology Co Ltd
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Abstract

本实用新型涉及一种高温煤气袋式除尘器,它包括圆筒状的除尘器壳体,壳体内装有清洁室、花板、滤袋、龙骨、气流导向板、过滤室、灰斗以及伴热与保温装置,在壳体顶部设置放散装置和净煤气出口,在壳体底部安置卸灰阀及输灰装置,在壳体上装设脉冲氮气喷吹装置与含尘气体入口。滤袋由龙骨支撑,气流导向板装设在滤袋的下方,过滤室则安置在气流导向板的下面。本实用新型是高温煤气袋式除尘系统(简称BG干法除尘系统)中的主体设备之一,具有BG干法除尘系统所需的各项优点,其除尘效率高,运行阻力和能耗低,没有系统堵塞和水的二次污染问题,设备维护方便且费用低,实现了煤气除尘回收,并实现转炉负能炼钢。

Figure 200820056679

The utility model relates to a high-temperature gas bag type dust collector, which comprises a cylindrical dust collector housing, in which a cleaning room, a flower plate, a filter bag, a keel, an airflow guide plate, a filter room, an ash hopper and accompanying The heat and heat preservation device is equipped with a release device and a clean gas outlet on the top of the shell, an ash unloading valve and an ash conveying device at the bottom of the shell, and a pulse nitrogen injection device and a dusty gas inlet are installed on the shell. The filter bag is supported by the keel, the airflow guide plate is installed under the filter bag, and the filter chamber is placed under the airflow guide plate. The utility model is one of the main equipments in the high-temperature gas bag type dedusting system (referred to as BG dry dedusting system), which has various advantages required by the BG dry dedusting system. There is no problem of system blockage and secondary pollution of water. The equipment is easy to maintain and the cost is low. It realizes gas dust removal and recovery, and realizes converter negative energy steelmaking.

Figure 200820056679

Description

高温煤气袋式除尘器 High temperature gas bag filter

技术领域 technical field

本实用新型涉及冶金钢厂转炉和电石炉等炼钢过程中的高温煤气除尘,特别涉及一种用于高温煤气除尘的袋式除尘器。The utility model relates to high-temperature gas dedusting in steelmaking processes such as converters and calcium carbide furnaces in metallurgical steel plants, in particular to a bag-type dust collector used for high-temperature gas dedusting.

背景技术 Background technique

目前钢厂转炉除尘回收工艺方法主要有湿法(简称OG)和干法(简称LT)二种;电石炉高温煤气主要采用湿法除尘。At present, there are mainly two methods of dust removal and recovery in converters in steel mills: wet method (abbreviated as OG) and dry method (abbreviated as LT); the high temperature gas of calcium carbide furnace mainly adopts wet method for dust removal.

以OG为代表的转炉煤气湿法除尘装置主要由二级除尘装置和脱水装置组成。第一级采用定径或手动调径溢流文氏管(简称一文)或喷淋冷却塔,其作用为转炉荒煤气的降温和粗除尘。第二级采用自动调径文氏管(简称二文)或采用环缝洗涤器(简称RSW),其作用为荒煤气精除尘。脱水装置用于脱除系统中的煤气水分。我国有相当数量的转炉煤气OG系统不同程度地存在着如下状况:高的粉尘排放(煤气排放含尘浓度超过100mg/Nm3);高的设备运行能耗(系统运行阻力超过20kPa);高的运行维护费用;低的吨钢煤气回收(平均吨钢煤气回收量仅在50mg/Nm3左右)。The converter gas wet dedusting device represented by OG is mainly composed of a secondary dedusting device and a dehydration device. The first stage adopts sizing or manual diameter-adjusting overflow venturi tube (abbreviated as a text) or spray cooling tower, which is used for cooling and coarse dust removal of raw converter gas. The second stage adopts automatic diameter-adjusting Venturi tube (referred to as Erwen) or annular seam scrubber (referred to as RSW), and its function is to remove dust from raw coal gas. The dehydration device is used to remove the gas moisture in the system. A considerable number of converter gas OG systems in China have the following conditions to varying degrees: high dust emissions (dust concentration in gas emissions exceeds 100mg/Nm 3 ); high energy consumption for equipment operation (system operating resistance exceeds 20kPa); high Operation and maintenance costs; low gas recovery per ton of steel (the average gas recovery per ton of steel is only about 50mg/Nm 3 ).

以LT为代表的转炉煤气干法除尘装置主要由蒸发冷却塔、静电除尘器和煤气冷却器等组成。而LT干法除尘系统虽然在煤气除尘和系统能耗方面明显优于OG,但因LT法需从国外引进,投资成本偏高,静电除尘器故障较多,以及设备攻关和操作经验等原因,影响了推广普及,目前全国仅有20多座转炉、全球有60多座转炉煤气采用了LT干法除尘系统。The converter gas dry dedusting device represented by LT is mainly composed of evaporative cooling tower, electrostatic precipitator and gas cooler. Although the LT dry dedusting system is obviously superior to OG in terms of gas dedusting and system energy consumption, but because the LT method needs to be imported from abroad, the investment cost is relatively high, there are many failures of the electrostatic precipitator, and equipment research and operation experience, etc. It has affected the promotion and popularization. At present, there are only more than 20 converters in the country, and more than 60 converters in the world have adopted the LT dry dust removal system.

为了克服钢厂转炉煤气除尘回收工艺OG和LT的不足之处,提出了BG干法除尘新工艺,为配合实施该除尘新工艺,需要研制开发一种用于转炉煤气的高温袋式除尘器。In order to overcome the deficiencies of the OG and LT processes for converter gas dust removal and recovery in steel plants, a new BG dry dust removal process was proposed. In order to cooperate with the implementation of this new dust removal process, it is necessary to develop a high-temperature bag filter for converter gas.

实用新型内容Utility model content

本实用新型的任务是提供一种高温煤气袋式除尘器,它克服了转炉煤气除尘回收工艺OG和LT的不足之处,解决了与BG干法除尘新工艺配套的除尘装置问题。The task of this utility model is to provide a high-temperature gas bag-type dust collector, which overcomes the shortcomings of the converter gas dust removal recovery process OG and LT, and solves the problem of the dust removal device matched with the new BG dry dust removal process.

本实用新型的技术解决方案如下:The technical solution of the utility model is as follows:

一种高温煤气袋式除尘器,它包括圆筒状的除尘器壳体,所述壳体内装有清洁室、花板、滤袋、龙骨、气流导向板、过滤室、灰斗以及伴热与保温装置,在壳体顶部设置放散装置和净煤气出口,在壳体底部安置卸灰阀及输灰装置,在壳体上装设脉冲氮气喷吹装置与含尘气体入口;所述滤袋由龙骨支撑,气流导向板装设在滤袋的下方,过滤室则安置在气流导向板的下面。A high-temperature gas bag-type dust collector, which includes a cylindrical dust collector housing, the housing is equipped with a clean room, a flower plate, a filter bag, a keel, an airflow guide plate, a filter room, an ash hopper, and heat tracing and Insulation device, set a release device and a clean gas outlet on the top of the shell, install an ash unloading valve and ash conveying device on the bottom of the shell, install a pulse nitrogen injection device and a dusty gas inlet on the shell; the filter bag is composed of a keel Support, the airflow guide plate is installed under the filter bag, and the filter chamber is placed under the airflow guide plate.

本实用新型的高温煤气袋式除尘器是高温煤气袋式除尘系统(简称BG干法除尘系统)中的主体设备之一,具有BG干法除尘系统所需的各项优点,其除尘效率高,运行阻力和能耗低,没有系统堵塞和水的二次污染问题。它既符合严格的环境保护要求,又作为BG干法除尘系统中主体设备之一,实现了煤气除尘回收,并实现转炉负能炼钢。The high-temperature gas bag-type dust collector of the utility model is one of the main equipment in the high-temperature gas bag-type dust removal system (referred to as BG dry dust removal system), and has various advantages required by the BG dry dust removal system, and its dust removal efficiency is high. The running resistance and energy consumption are low, and there is no problem of system blockage and secondary pollution of water. It not only meets the strict environmental protection requirements, but also as one of the main equipment in the BG dry dust removal system, realizes gas dust removal and recovery, and realizes converter negative energy steelmaking.

本实用新型中的滤袋采用特殊的耐高温(230℃以上)滤料制成,除尘效率高,煤气排放含尘浓度稳定在10mg/Nm3以下;运行能耗低,阻力在1800Pa以下;没有系统堵塞和水的二次污染问题,设备维护方便且费用低;袋式除尘器可选用多台并联布置和备用,以实现个别除尘器离线检修的需要。The filter bag in the utility model is made of special high-temperature-resistant (above 230°C) filter material, which has high dust removal efficiency, and the dust concentration in gas emission is stable below 10mg/ Nm3 ; the operating energy consumption is low, and the resistance is below 1800Pa; The problem of system blockage and secondary pollution of water is easy to maintain and the cost is low; the bag filter can be arranged in parallel and reserved to meet the needs of offline maintenance of individual dust collectors.

附图说明 Description of drawings

附图是本实用新型的一种高温煤气袋式除尘器的结构示意图。The accompanying drawing is a structural schematic diagram of a high-temperature gas bag-type dust collector of the utility model.

具体实施方式 Detailed ways

参看附图,本实用新型的一种高温煤气袋式除尘器装有圆筒状的除尘器壳体,壳体内装有清洁室4、花板6、滤袋7、龙骨8、气流导向板9、过滤室10、灰斗12以及伴热与保温装置13。装设伴热与保温装置13是为了防止灰斗12结露,同时在灰斗12外壁加保温。Referring to the accompanying drawings, a high-temperature gas bag-type dust collector of the utility model is equipped with a cylindrical dust collector housing, and the housing is equipped with a cleaning room 4, a flower plate 6, a filter bag 7, a keel 8, and an airflow guide plate 9 , filter chamber 10, ash hopper 12 and heat tracing and insulation device 13. Installation of heat tracing and heat preservation device 13 is in order to prevent the ash hopper 12 from dew condensation, and add insulation on the ash hopper 12 outer walls simultaneously.

在壳体顶部设置放散装置2和净煤气出口3。为防止煤气爆燃,在壳体顶部还装有卸爆阀1。在壳体底部安置卸灰阀16及输灰装置17。为了保证设备安全尤其保证进入除尘器检修人员的安全,在壳体底部还装有气体置换装置15。在壳体上装设脉冲氮气喷吹装置5与含尘气体入口11。A diffuser 2 and a clean gas outlet 3 are arranged on the top of the housing. In order to prevent gas deflagration, an explosion relief valve 1 is also installed on the top of the housing. The ash unloading valve 16 and the ash conveying device 17 are arranged at the bottom of the housing. In order to ensure the safety of the equipment, especially the safety of the maintenance personnel entering the dust collector, a gas replacement device 15 is also installed at the bottom of the housing. A pulse nitrogen blowing device 5 and a dusty gas inlet 11 are installed on the housing.

滤袋7由龙骨8支撑。气流导向板9装设在滤袋7的下方,过滤室10则安置在气流导向板9的下面。滤袋7由特殊的能耐230℃以上高温的滤料制成。The filter bag 7 is supported by a keel 8 . The airflow guide plate 9 is installed under the filter bag 7, and the filter chamber 10 is arranged under the airflow guide plate 9. The filter bag 7 is made of a special filter material that can withstand high temperatures above 230°C.

在灰斗12处设有氮气炮14,用以防止灰斗粉尘结料。A nitrogen cannon 14 is provided at the ash hopper 12 to prevent the ash hopper from dust caking.

本实用新型的高温煤气袋式除尘器工作时,来自转炉干法除尘系统粗除尘和降温后的煤气温度被控制在230℃左右,高温煤气通过管道进入高温袋式除尘器。含尘煤气均匀地由滤袋外面向袋内穿过时,粉尘被滤袋截留在外表面而净煤气通过滤袋。随着滤袋外表面粉尘层的增厚,除尘器运行阻力上升,当阻力达到设定值的上限时,控制系统启动脉冲氮气喷吹装置进行自动清灰,粉尘被剥离并掉入底部灰斗由气力输灰装置排出。When the high-temperature gas bag-type dust collector of the utility model is working, the temperature of the gas after coarse dust removal and cooling from the dry dust removal system of the converter is controlled at about 230°C, and the high-temperature gas enters the high-temperature bag-type dust collector through the pipeline. When the dust-laden gas passes through the filter bag evenly from the outside to the inside, the dust is trapped on the outer surface of the filter bag and the clean gas passes through the filter bag. With the thickening of the dust layer on the outer surface of the filter bag, the running resistance of the dust collector increases. When the resistance reaches the upper limit of the set value, the control system starts the pulse nitrogen injection device to automatically clean the dust, and the dust is stripped and falls into the bottom ash hopper Discharged by pneumatic ash conveying device.

本实用新型的高温煤气袋式除尘器适用于冶金钢厂转炉等炼钢过程中的高温煤气除尘,还适用于转炉和电石炉等干法煤气除尘。The high-temperature gas bag-type deduster of the utility model is suitable for dedusting high-temperature gas in steelmaking processes such as converters in metallurgical steel plants, and is also suitable for dedusting dry-process gas such as converters and calcium carbide furnaces.

本实用新型的高温煤气袋式除尘器尤其适用于对现有转炉煤气LT系统的技术改造,主要采取下列措施:采用耐高温(230℃以上)袋式除尘器取代LT系统中的静电除尘器,调高现有蒸发冷却塔的出口气体温度,修改系统的控制功能等。The high-temperature gas bag-type dust collector of the utility model is especially suitable for the technical transformation of the existing converter gas LT system, and the following measures are mainly adopted: the electrostatic dust collector in the LT system is replaced by a high-temperature-resistant (above 230°C) bag-type dust collector, Increase the outlet gas temperature of the existing evaporative cooling tower, modify the control function of the system, etc.

本实用新型的高温煤气袋式除尘器也可适用于对选用转炉煤气OG系统的全面技术改造,主要采取下列措施:采用干法袋式除尘系统,用高温袋式除尘器取代OG除尘系统中的二文或RSW,更换功率更低的风机装置,修改系统的控制功能等。The high-temperature gas bag-type dust collector of the utility model can also be applied to the overall technical transformation of the converter gas OG system, mainly adopting the following measures: adopting a dry-process bag-type dust removal system, replacing the OG dust-removal system with a high-temperature bag-type dust collector Erwen or RSW, replace the fan unit with lower power, modify the control function of the system, etc.

实施本实用新型后的煤气排放含尘浓度在10mg/Nm3以下,运行阻力在1800Pa以下。After the utility model is implemented, the dust concentration of gas discharge is below 10mg/Nm 3 , and the running resistance is below 1800Pa.

当然,本技术领域内的一般技术人员应当认识到,上述实施例仅是用来说明本实用新型,而并非用作对本实用新型的限定,只要在本实用新型的实质精神范围内,对上述实施例的变换、变型都将落在本实用新型权利要求的范围内。Of course, those skilled in the art should recognize that the above-mentioned embodiments are only used to illustrate the utility model, rather than to limit the utility model, as long as within the spirit of the utility model, the above implementation The changes and modifications of the examples will fall within the scope of the claims of the present utility model.

Claims (5)

1.一种高温煤气袋式除尘器,它包括圆筒状的除尘器壳体,其特征在于,所述壳体内装有清洁室、花板、滤袋、龙骨、气流导向板、过滤室、灰斗以及伴热与保温装置,在壳体顶部设置放散装置和净煤气出口,在壳体底部安置卸灰阀及输灰装置,在壳体上装设脉冲氮气喷吹装置与含尘气体入口;所述滤袋由龙骨支撑,气流导向板装设在滤袋的下方,过滤室则安置在气流导向板的下面。1. A high-temperature gas bag type dust collector, which comprises a cylindrical dust collector housing, is characterized in that a clean room, flower plate, filter bag, keel, air flow guide plate, filter chamber, Ash hopper and heat tracing and heat preservation device, set release device and clean gas outlet on the top of the shell, install ash unloading valve and ash conveying device on the bottom of the shell, install pulse nitrogen injection device and dusty gas inlet on the shell; The filter bag is supported by the keel, the air flow guide plate is installed under the filter bag, and the filter chamber is arranged under the air flow guide plate. 2.根据权利要求1所述的高温煤气袋式除尘器,其特征在于,所述壳体顶部装有卸爆阀。2. The high-temperature gas bag-type dust collector according to claim 1, wherein an explosion relief valve is installed on the top of the housing. 3.根据权利要求1所述的高温煤气袋式除尘器,其特征在于,所述灰斗处设有氮气炮。3. The high-temperature gas bag-type dust collector according to claim 1, wherein a nitrogen cannon is provided at the ash hopper. 4.根据权利要求1所述的高温煤气袋式除尘器,其特征在于,所述壳体底部装有气体置换装置。4. The high-temperature gas bag-type dust collector according to claim 1, characterized in that a gas replacement device is installed at the bottom of the housing. 5.根据权利要求1所述的高温煤气袋式除尘器,其特征在于,所述滤袋由耐高温滤料制成。5. The high-temperature gas bag-type dust collector according to claim 1, wherein the filter bag is made of high-temperature-resistant filter material.
CNU2008200566796U 2008-03-28 2008-03-28 High temperature gas bag filter Expired - Lifetime CN201168519Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102100991A (en) * 2009-12-22 2011-06-22 贵阳铝镁设计研究院 Chlorine filtering equipment
CN102183155A (en) * 2011-03-25 2011-09-14 宝钢工程技术集团有限公司 Smoke high-temperature dust removal and steam and coal gas recovery system and method for calcium carbide furnace
CN102389672A (en) * 2011-10-19 2012-03-28 无锡双雄通用机械有限公司 Flame-proof anti-explosion anticorrosion bag type dust-removing device for drying brown coal
CN103834755A (en) * 2014-02-28 2014-06-04 中冶南方工程技术有限公司 Pulverized coal preheating technique of blast furnace coal injection system
CN105273729A (en) * 2014-07-07 2016-01-27 新日铁住金工程技术株式会社 CDQ equipment
CN112370881A (en) * 2020-10-31 2021-02-19 山东省药用玻璃股份有限公司 Nitrogen protection device of coal gas cloth bag diffusion system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102100991A (en) * 2009-12-22 2011-06-22 贵阳铝镁设计研究院 Chlorine filtering equipment
CN102183155A (en) * 2011-03-25 2011-09-14 宝钢工程技术集团有限公司 Smoke high-temperature dust removal and steam and coal gas recovery system and method for calcium carbide furnace
CN102389672A (en) * 2011-10-19 2012-03-28 无锡双雄通用机械有限公司 Flame-proof anti-explosion anticorrosion bag type dust-removing device for drying brown coal
CN102389672B (en) * 2011-10-19 2015-06-03 无锡双雄通用机械有限公司 Flame-proof anti-explosion anticorrosion bag type dust-removing device for drying brown coal
CN103834755A (en) * 2014-02-28 2014-06-04 中冶南方工程技术有限公司 Pulverized coal preheating technique of blast furnace coal injection system
CN105273729A (en) * 2014-07-07 2016-01-27 新日铁住金工程技术株式会社 CDQ equipment
CN112370881A (en) * 2020-10-31 2021-02-19 山东省药用玻璃股份有限公司 Nitrogen protection device of coal gas cloth bag diffusion system

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