Fast Heating rubber roll assembly
Technical field
The utility model relate to a kind of by heat and pressure make sheet or bar-shaped object in conjunction with or the parts of the equipment of finalizing the design, relate in particular to rubber roll and heating component thereof, can be applicable on the equipment such as gluing machine, photocopier, Printers and Faxes machine.
Background technology
Now in the technology, be used for the gluing machine that photo, vital document waited the glue sealing, perhaps equipment such as photocopier must allow equipment energising a period of time that rubber roll just can be started working after being heated to uniform temperature earlier.Common rubber roll heating component adopts built-in mica heating sheet of aluminium extruded type aluminium alloy or quartz ampoule usually, and is arranged on the outside a distance of silica gel roller mostly, and the heat radiation after the energising heating on this heating component is to the silica gel roller that is provided with metal shaft.As shown in Figure 1, in the outside of a pair of silica gel roller 91, mica sheet 92 heating is heat transferred Al squeezing material 93, again by Al squeezing material 93 heat radiation to silica gel roller 91.The Al squeezing material manufacturing process of this heating component is cumbersome, cost is high, and the mode of radiant heat transfer causes the efficiency of heating surface low in addition, and grow and take the warm-up time of equipment.
The utility model content
The technical problems to be solved in the utility model is to provide that a kind of preheating is rapid, simple in structure, cost is low and the Fast Heating rubber roll assembly of saves energy.
The technical scheme in the invention for solving the above technical problem is, manufacture and design a kind of Fast Heating rubber roll assembly, comprise: axle core and be wrapped in the outer layer of silica gel of described axle core, described axle core is originally as a heater element, it comprises outside hollow metal tube and inner heating wire thereof, and described heating wire is electrically connected with the external heat circuit that is provided with attemperating unit.Heater element directly contacts with layer of silica gel in this structure, and the heat conduction can significantly reduce warm-up time and saves energy rapidly thus.
Described heating wire is connected with the contact rod that is arranged on described hollow metal tube both ends, every contact rod contacts with the conducting ring that is arranged on homonymy, described heating wire is electrically connected with the external heat circuit by two conducting rings, separates by insulator between the end of described conducting ring and hollow metal tube.
Described conducting ring is socketed in outside the described contact rod, and its surface is provided with a circle groove, adopts electric brush type to be electrically connected between this conducting ring and the external heat circuit, being electrically connected between the conducting ring during realization is rotated thus and the external circuit.
Described insulator is to be enclosed within the outer porcelain bead of described contact rod, can be high temperature resistant and insulation property are good.
One end of described hollow metal tube is connected with by motor-driven gear.
Compare with prior art, Fast Heating rubber roll assembly of the present utility model has following advantage: the metal shaft core of its rubber roll directly is exactly a heater element, the heating wire that the axle in-core is put directly heats being wrapped in its outer layer of silica gel by outside hollow metal tube, have high characteristics of heat transfer efficiency, significantly reduced required time of preheating and effective saves energy; And it is simple in structure, be convenient to make, with low cost.
Description of drawings
Fig. 1 is the structural representation of the heating component of rubber roll in the prior art;
Fig. 2 is the longitudinal sectional drawing of the utility model Fast Heating rubber roll assembly;
Fig. 3 is the transverse cross-sectional view of a pair of rubber roll assembly after assembling;
Fig. 4 cuts open figure for vertical office of a pair of rubber roll assembly after assembling.
Embodiment
Be described in further detail below in conjunction with the most preferred embodiment shown in the accompanying drawing.
As shown in Figures 2 and 3, Fast Heating rubber roll assembly of the present utility model comprises a core 1 and is wrapped in described layer of silica gel 2 outside the core 1, special feature of the present utility model is: described axle core 1 itself is a heater element, the existing electrothermal tube of its similar, comprise outside hollow metal tube 11 and inner heating wire 12 thereof and magnesia powder etc., described heating wire 12 is electrically connected with the external heat circuit that is provided with attemperating unit.Can improve heat transfer efficiency greatly thus, the rubber roll assembly can be rapidly heated to required working temperature, and save electric energy greatly.
As shown in Figure 2, described heating wire 12 extends along the length direction of hollow metal tube 11, its two ends, left and right sides connect an axial contact rod 6 respectively, the both ends, the left and right sides of described hollow metal tube 11 are connected with insulator 5, conducting ring 3 and the nut 8 that is socketed in outside the same side contact rod 6 from the inside to the outside in turn, and the external heat circuit is electrically connected with described heating wire 12 by left and right sides conducting ring 3 and contact rod 6.Wherein, described insulator 5 adopts the porcelain bead of heat-resisting and good insulation preformance.Described conducting ring 3 adopts copper material, and its inner surface contacts with described contact rod 6, and its outer surface is provided with a circle groove.Described nut 8 is used for insulator 5 and conducting ring 3 are locked in the end of hollow metal tube 11.One end of described hollow metal tube 11 is connected with gear 7, and is slowly rotated by motor-driven by this gear 7.During work, adopt being electrically connected of electric brush type between the conducting ring 3 in the rotation and the external heat circuit.
As shown in Figure 3 and Figure 4, rubber roll assembly of the present utility model is generally being provided with, and drives two rubber roll assemblies by motor by gear 7 and relatively rotates.