CN201128746Y - Roller hearth type steel bottle heat treatment production line using computer monitoring system - Google Patents
Roller hearth type steel bottle heat treatment production line using computer monitoring system Download PDFInfo
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- CN201128746Y CN201128746Y CNU2007200426654U CN200720042665U CN201128746Y CN 201128746 Y CN201128746 Y CN 201128746Y CN U2007200426654 U CNU2007200426654 U CN U2007200426654U CN 200720042665 U CN200720042665 U CN 200720042665U CN 201128746 Y CN201128746 Y CN 201128746Y
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Abstract
The utility model provides a roller hearth steel cylinder heat treatment production line with a simple automation system, which has low cost and is monitored by a computer monitoring system. The production line mainly consists of a furnace body, which consists of a quenched zone and a tempered zone, and also consists of a material handling device provided with a motor, a burning heating device provided with a controller to adjust the thermal power, a computer provided with a control program, and a temperature sensor arranged in the furnace body, wherein the output of the temperature has access to the I/O interface of the computer, and the I/O interface, has access to the controller of the burning heating device.
Description
Technology neck city
The utility model relates to roller bottom type steel cylinder heat-treatment production line, specifically, is a kind of roller bottom type steel cylinder heat-treatment production line of appliance computer supervisory system.
Background technology
Roller bottom type steel cylinder heat-treatment production line comprises body of heater, the device for transporting objects of mainly being made up of quench zone, refined zone that comprises motor, the burning heater that comprises the controller of regulating the firepower size.But existing production line is appliance computer Controlling System not generally, so that system monitoring of whole production line, quenching furnance monitoring temperature, furnace temperature monitoring, electric machines for roller frequency setting, parameter setting, furnace pressure monitoring etc. need manual operation, also can't save historical data.
Even the production line that has has used component such as micro-chip, plc, but it is according to technology section schedule of apportionment sheet machine, PLC basically, the automation system complex structure, facility investment is higher.
The utility model content
The utility model provides a kind of automation system simple in structure, the roller bottom type steel cylinder heat-treatment production line of the appliance computer supervisory system that facility investment is lower.
This production line comprises body of heater, the device for transporting objects of mainly being made up of quench zone, refined zone that comprises motor, the burning heater that comprises the controller of regulating the firepower size, the computer that comprises sequence of control, temperature sensor is set in body of heater, the output of temperature sensor connects the I/O mouth of computer, and the controller in I/O mouth and the burning heater joins.Temperature sensor is transferred to computer with temperature in the stove through analog to digital conversion, compare with the temperature of setting, according to comparative result export again whether corresponding instruction heats with the control burning heater and heat-up time key element such as length.
The utility model is given full play to the computer technology performance, eliminates the old pattern of distributing PLC according to the technology section, fundamentally simplifies the automation system structure, reduces facility investment; Fully saved manpower, whole production line one to two managerial personnel get final product.
Described I/O mouth also can join with the motor in the device for transporting objects, with the conveying of control material; Or join with the output of the pressure transmitter that in body of heater, is provided with, with monitoring body of heater internal pressure.
The I/O mouth of aforementioned calculation machine is preferably the remote I/O mouth.Fully adopt local communication bussing technique and remote I/O unit, thereby save input/output point and construction cable in a large number, further reduce investment cost.
Description of drawings
Fig. 1 is a schematic block diagram of the present utility model.
Embodiment
The roller bottom type steel cylinder heat-treatment production line of the described appliance computer supervisory system of Fig. 1, comprise body of heater 1, the device for transporting objects of mainly forming 3 that comprises motor 2, the burning heater 5 that comprises the controller 4 of regulating the firepower size by quench zone, refined zone, the computer that comprises sequence of control, temperature sensor 6, pressure transmitter 7 are set in body of heater, the output of temperature sensor and pressure transmitter connects computer remote I/O mouth, and controller 4 and motor 2 in remote I/O mouth and the burning heater join.
Computer comprises industrial computer (magnificent industrial computer is ground in Taiwan) 8 and programmable logic controller (siemens S7-300) 9.Industrial computer is joined Intel Pentium 4 2.4GHz CPU, internal memory 512M byte, hard disk 〉=40G, rear panel integration USB interface, airborne Ethernet interface, the siemens programmable logic controller S7-300 swap data that industrial computer adopts by Ethernet and Controlling System.Computer-controlled program adopts the inferior control in Beijing KingView software, KingView software is used for visual and the Industry Control production process, be the extendible man-machine interface of an opening, can set up, test and dispose the powerful automation application software that is connected and transmits real-time information fast.The supervisory system friendly interface of on the KingView basis of software, working out, can realize the dynamic display system flow process, processing parameter setting, process control loop are monitored in real time, data management functions such as various forms are printed in historical trend curve and alarm history record queries and inquiry.
Roller bottom type steel cylinder heat-treatment production line computer supervisory control system, finish human-computer interaction function, quench stove and tempering stove are monitored, partly form by system monitoring, quenching furnance monitoring temperature, furnace temperature monitoring, electric machines for roller frequency, furnace pressure monitoring, parameter setting, warning inquiry etc.Window of every part, the navigation bar of each window bottom can be used for carrying out system function and switch.Show system date and time on the navigation bar.The operator can carry out processing parameter setting, and the Administrator can carry out some special operationals (as user management).Below its function is simply introduced.
System monitoring: system powers on, and automatic log-on monitoring window can be checked the burner situation, and can intuitively show the steel cylinder operation conditions and the signal condition that puts in place in the stove.Quenching furnance monitoring temperature: show that each district of quenching furnance sets and real time temperature, and can check real time temperature form and the historical temperature curve of quenching furnance.Furnace temperature monitoring: show that each district of tempering stove sets and real time temperature, and can check real time temperature form and the historical temperature curve of tempering stove.Electric machines for roller running frequency monitoring: show and check electric machines for roller frequency transformer setpoint frequency and running frequency.The furnace pressure monitoring: demonstration quenching furnance and tempering stove are respectively distinguished setting pressure and observed pressure and quenching tank temperature and are shown.The historical temperature curve of quenching furnance: respectively distinguish design temperature and measure the temperature history data with curve mode demonstration and inquiry quenching furnance, and can print by the selected temperature curve.The historical temperature curve of tempering stove: respectively distinguish design temperature and measure the temperature history data with curve mode demonstration and inquiry tempering stove, and can print by the selected temperature curve.Historical alarm message: show and check All Alerts information and event information in for some time.Realtime Alerts information: show and check the alarm message of current existence, recover that alarm message also will disappear in case report to the police.Processing parameter setting: quenching furnance is set soaking time, tempering stove is set soaking time; Set the cool time; Combustion medium (as Sweet natural gas) pressure.Real time monitoring temperature form: show real-time monitor temperature of recording instrument without paper and the real-time monitor temperature of PLC, can print by the report printing function menu.
The utility model is given full play to the computer technology performance, eliminates the old pattern of distributing PLC according to the technology section, fundamentally simplifies the automation system structure, reduces facility investment; Fully adopt local communication bussing technique and remote I/O unit, thereby save input/output point and construction cable in a large number, reduce investment cost; Fully adopt modern HMI technology, save a large amount of action buttons, pilot lamp and display instrument, thereby improve the operation and the level of management of automatic production, make and operate hommization more and simplification; Fully saved manpower, whole piece is given birth to factory's line and need only one to two managerial personnel be got final product.
Claims (4)
1. the roller bottom type steel cylinder heat-treatment production line of appliance computer supervisory system, comprise body of heater, the device for transporting objects of mainly forming that comprises motor, the burning heater that comprises the controller of regulating the firepower size by quench zone, refined zone, the computer that comprises sequence of control, it is characterized in that: temperature sensor is set in body of heater, the output of temperature sensor connects the I/O mouth of computer, and the controller in I/O mouth and the burning heater joins.
2. production line according to claim 1 is characterized in that: the I/O mouth of computer and the motor in the device for transporting objects join.
3. production line according to claim 1 is characterized in that: the I/O mouth of computer joins with the output of the pressure transmitter that is provided with in body of heater.
4. according to the described arbitrary production line of claim 1-4, it is characterized in that: the I/O mouth of computer is the remote I/O mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200426654U CN201128746Y (en) | 2007-11-22 | 2007-11-22 | Roller hearth type steel bottle heat treatment production line using computer monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200426654U CN201128746Y (en) | 2007-11-22 | 2007-11-22 | Roller hearth type steel bottle heat treatment production line using computer monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201128746Y true CN201128746Y (en) | 2008-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200426654U Expired - Fee Related CN201128746Y (en) | 2007-11-22 | 2007-11-22 | Roller hearth type steel bottle heat treatment production line using computer monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201128746Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101693944B (en) * | 2009-09-29 | 2011-06-29 | 中冶南方（武汉）自动化有限公司 | Material tracing and control method in roller hearth heat-treated furnace |
| CN104060080A (en) * | 2013-11-01 | 2014-09-24 | 攀钢集团攀枝花钢铁研究院有限公司 | Heating control method and system of steel rolling heating furnace plate blank |
| CN105950858A (en) * | 2016-07-05 | 2016-09-21 | 山东天海高压容器有限公司 | Automatic control method for steel cylinder heat treatment |
| CN108897268A (en) * | 2018-07-02 | 2018-11-27 | 深圳市佳运通电子有限公司 | Heating furnace fault diagnosis system |
| CN108958156A (en) * | 2018-07-02 | 2018-12-07 | 深圳市佳运通电子有限公司 | Heating furnace on-line condition monitoring system |
-
2007
- 2007-11-22 CN CNU2007200426654U patent/CN201128746Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101693944B (en) * | 2009-09-29 | 2011-06-29 | 中冶南方（武汉）自动化有限公司 | Material tracing and control method in roller hearth heat-treated furnace |
| CN104060080A (en) * | 2013-11-01 | 2014-09-24 | 攀钢集团攀枝花钢铁研究院有限公司 | Heating control method and system of steel rolling heating furnace plate blank |
| CN104060080B (en) * | 2013-11-01 | 2016-07-20 | 攀钢集团攀枝花钢铁研究院有限公司 | Heater for rolling steel heating of plate blank control method and system |
| CN105950858A (en) * | 2016-07-05 | 2016-09-21 | 山东天海高压容器有限公司 | Automatic control method for steel cylinder heat treatment |
| CN108897268A (en) * | 2018-07-02 | 2018-11-27 | 深圳市佳运通电子有限公司 | Heating furnace fault diagnosis system |
| CN108958156A (en) * | 2018-07-02 | 2018-12-07 | 深圳市佳运通电子有限公司 | Heating furnace on-line condition monitoring system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081008 Termination date: 20131122 |