The dynamic adjustment type sonic velocity variable supercharging heat exchanger
Technical field
The utility model belongs to technical field of heat exchange, and what relate generally to is a kind of dynamic adjustment type sonic velocity variable supercharging heat exchanger.
Background technology
Domestic known acoustic velocity-variable supercharging heat exchanger can only carry out discontinuous to flow to be regulated, and when changing appears in the exchanger heat load, or steam, when change system occurring and can't normally move for the backwater parameter, can't regulate immediately.As the need adjustment, can only normally move by halt system, integral body is taken equipment apart, adjust the product internal structure, even when thermic load or the change of operational factor appearance trace, also can't regulate continuously, and make system be in operation under the non-optimal operational condition, reduce heat exchange efficiency and safety in operation the mixture state under certain flow of inlet water.
Summary of the invention
The purpose of this utility model promptly produces thus, proposes a kind of dynamic adjustment type sonic velocity variable supercharging heat exchanger.Make system when the carbonated drink parameter changes, be issued to continuous dynamic adjustments in the situation of the operation of halt system not.So that carbonated drink mixing quality ratio, pressure ratio are in optimum state all the time in the heat exchanger, effectively reduction equipment operation noise and operating cost improve its heat exchange efficiency and safety in operation.
The technical scheme that the utility model implementation above-mentioned purpose is taked is: it is mainly logical by the first two, steam jet, middle threeway, in two logical and diffuser pipes and back two logical, steam jet is coaxial to be arranged in the middle threeway, during diffuser pipe is nested in two logical lead to back two between, in described threeway and in two be provided with adjustable SMIS between logical, described adjustable SMIS can be done axial front and back and move horizontally, its center has the mixing chamber of axial perforation, this mixing chamber partly is made of conical curve part and horizontal linear, wherein conical curve partly is the Flow-rate adjustment section, and horizontal linear is partly regulated section for state pressure.
The utility model is the theory according to two phase flow carbonated drink mixed heat transfer, in conjunction with computer, thermodynamics, hydrodynamics, acoustics, the correlation theory in fields such as Machine Design, use continuity equation, energy equation, momentum theorem, physical laws such as thermodynamics the one or two law are derived a cover fundamental relation formula that is used for theoretical design, at given steam pressure, cold water pressure, temperature, water yield, under the design parameters such as impulsive force, determine heat exchanger system parameter and technological process, and the geometry of selected primary element and size development energy saving and environment friendly serve many purposes product.When it mixes compression by two-phase fluid field vapour-liquid, after the adiabatic expansion technical finesse, mix mutually in heat exchanger mixing chamber moment with jet attitude and water.Because steam discharges a large amount of latent heats of vaporization, produced the mixture of steam and water two phase flow, form the two-phase fluid field.When steam water two phase flow satisfies certain volumetric ratio, the field attitude intensifies, mixture in the heat exchanger is not overcoming sound barrier in the varying-arca channel, makes the velocity of sound in the steam water interface be significantly less than the velocity of sound (can be low to moderate 5~10 meter per seconds) in the steam, and flowing velocity has been finished to subacoustic transformation.Produced a large amount of pressure shock waves this moment.Because the unidirectional transport properties of pressure shock wave, make fluid occur in varying-arca channel not that pressure increases severely and backflow phenomenon not.Make the pressure of output mixture can substantially exceed steam pressure, thereby reach the effect of supercharging and instantaneous heating.It can instantaneously heat water, be pressurized to design temperature and pressure, can adjust water temperature, hydraulic pressure at any time, plays the effect that pressure is promptly promptly arranged for instant heating.The carbonated drink contact area is little, acutely washes away down at high speed carbonated drink stream, and the heat exchanger inner surface is less scaling.Heat exchange efficiency has from function of increasing pressure up to 99.28%, and the pressure of output hot water is higher than the pressure of importing fluid, can reduce the quantity and the power of water circulating pump, saves electric energy, reduces energy resource consumption, reduces pollutant emission, has protected environment.Per hour maximum can reach 100 tons.Volume is little, and is in light weight, simple installation.
The utility model makes internal structure become adjustment state continuously by former stationary state by improving the internal structure of product.Can carry out dynamic adjustments to acoustic velocity-variable supercharging heat exchanger inner body, make system when the carbonated drink parameter changes, but automatic or manual reaches new poised state under the situation of not halt system operation.Change the mixing chamber inner curve and change, become interval linearity curve structure, make the interior carbonated drink mixing quality ratio of heat exchanger, pressure ratio be in optimum state all the time by former linear structure.When system's carbonated drink parameter changes, can change the gap and the distance of nozzle and mixing chamber by regulating the position of nozzle and mixing chamber, reach the purpose of dynamic adjustments.It has following characteristics:
1, the utility model is that a kind of jetting type carbonated drink is mixed pressurised heat exchangers, the pressure of its output water can be higher than the pressure of working steam, it utilizes the energy of steam directly to add hot water and make networking water circulation, do not need to replenish other energy, more than the saves energy 50%-85%, save steam more than 10%.
2, the utility model is a tubular equipment, and volume is little, and is in light weight, simple installation.Length is 1038mm to the maximum, and external diameter is 190mm to the maximum, and hot water is in heat exchanger, and as walking the high speed highway, carrying capacity per hour maximum can reach 100 tons.Reconstruction project need not big moving existing pipeline, saves civil engineering costs.Internal material is a special steel alloy, and service life is more than 15 years, dependable performance, and the working service operating cost is low.
3, convenient and simple for operation.Can instantaneous water be heated to design temperature, can adjust water temperature at any time, play the effect that promptly supplies instant heating.The carbonated drink contact area is little, acutely washes away down at high speed carbonated drink stream, and heat exchanger tubulose inner surface is less scaling.The pressure of output hot water is imported the pressure height of fluid, has from function of increasing pressure.Steam, the dynamic pressure of water blending agent are increased, produce the boosting energy-saving effect.Can reduce, reduce the quantity of water circulating pump, save electric energy 30%~85%.Reduce energy resource consumption, reduce pollutant emission, protected environment, can carry out dynamic adjustments, can carry out comprehensively control automatically with computer system, automatic control system networking owing to be in operation.
4, performance parameter such as following table:
Sequence number |
Performance parameter |
Unit |
The index that reaches |
1 |
Dynamic adjustment type sonic velocity variable supercharging heat exchanger nominal bore diameter |
mm |
25~100 |
2 |
Dynamic adjustment type sonic velocity variable supercharging heat exchanger noise |
dB |
≤85 |
3 |
Dynamic adjustment type sonic velocity variable supercharging heat exchanger internal vacuum |
MP |
-0.01~-0.1 |
4 |
Dynamic adjustment type sonic velocity variable supercharging heat exchanger heat production capacity |
KW |
300~108 |
5 |
The dynamic adjustment type sonic velocity variable supercharging heat exchanger is for steam pressure |
MP |
0.2~0.8 |
6 |
Steam consumption |
Ton |
0.1~4.8 |
7 |
Dynamic adjustment type sonic velocity variable supercharging heat exchanger inflow |
Ton |
2.4~65 |
8 |
Dynamic adjustment type sonic velocity variable supercharging heat exchanger intake pressure |
MP |
0.2~0.6 |
9 |
Dynamic adjustment type sonic velocity variable supercharging heat exchanger inflow temperature |
℃ |
0~65 |
10 |
The dynamic adjustment type sonic velocity variable supercharging heat exchanger goes out hydrostatic pressure |
MP |
0 |
11 |
Dynamic adjustment type sonic velocity variable supercharging heat exchanger leaving water temperature |
℃ |
20~130 |
12 |
The dynamic adjustment type sonic velocity variable supercharging heat exchanger goes out hydrodynamic pressure |
MP |
0.1~1.5 |
Description of drawings
Fig. 1 is an assembly structure schematic diagram of the present utility model.
Fig. 2 is the structural representation at existing heat exchanger SMIS position.
Fig. 3 is the structural representation at SMIS of the present utility model position.
Among the figure: 1, the first two is logical, 2, middle threeway, 3, adjustable SMIS, 4, locking nut, 5, sealing ring, 6, add fixing bolt, 7, in two logical, 8, back two is logical, 9, the status adjustment section, 10 Flow-rate adjustment sections, 11, steam jet, 12, mixing chamber, 13, diffuser pipe.
The specific embodiment
In conjunction with the accompanying drawings, it is as follows to provide embodiment of the present utility model:
As Fig. 1 in conjunction with shown in Figure 3: the present embodiment device is specifically mainly logical 1 by the first two, steam jet 11, middle threeway 2, adjustable SMIS 3, in two logical 7 and back two logical 8 and diffuser pipe 13 constitute.Wherein the first two is logical 1, middle threeway 2, in two logical 7 and the end face of back two logical 8 be flange arrangement.In the steam jet 11 coaxial insertions in the threeway, utilize end face of flange to pass through bolt 6 and logically fixedly connected with middle threeway and keep alignment with the first two.In an end of threeway lead to the first two connect, the other end is provided with internal thread and is connected with an end of adjustable SMIS.The outside two ends of adjustable SMIS 3 are provided with corresponding external screw thread, during it is arranged on threeway 2 and between two logical 7, with middle threeway 2 and in two logical 7 for being threaded, and seal with locking nut 4 lockings, sealing ring 5 respectively, and further fastening with adding fixing bolt 6.Adjustable SMIS can be done axial front and back and move horizontally, the center of adjustable SMIS has the mixing chamber 12 of axial perforation, this mixing chamber 12 partly is made of conical curve part and horizontal linear, wherein conical curve partly is a Flow-rate adjustment section 10, be mainly used in the adjustment flow of inlet water, horizontal linear is partly regulated section 9 for state pressure, is mainly used in to regulate carbonated drink mixed proportion in the mixing chamber.Regulate adjustable SMIS, can change the gap and the distance of steam jet and mixing chamber, reach the purpose of dynamic adjustments.In the two logical other ends and back two all excessively flange be connected.During diffuser pipe 13 is nested in two logical lead to back two between, be bolted to connection.
The Design of length principle of the utility model mixing chamber 12 is: under the design maximum flow, the limiting length that its length equals under the critical flow velocity situation adds SMIS adjusting surplus, according to formula
M determines limit pipe range Lcr by the inlet Mach number.(optimum flow rate is 40~60m/s) to determine that flow is reference frame to the mixing chamber actual internal area, and the pass of circulate among sectional area and speed is dA/A=(M2-1) dv/v with the runner optimum flow rate.Excessive section of diffuser pipe (back core) removal level, to shorten length, the diffusion inside angle is an optimum value to get 10 ℃ in 8 ℃~12 ℃ scopes, reduces the abrupt change of cross-section.
Sealing ring 5 adopts fluorubber material, 170 ℃ of heat resisting temperatures.Encapsulant or device can adopt Bullet structure, can not dismantle after the adjusting, are beneficial to maintain secrecy.Total maximum 50mm of surplus that regulates.
Steam jet 11 is reducing and expansion shape De Laval noz(zle), carry out after steam enters adiabatic expansion with supersonic velocity to the chamber, and in mixing chamber and water inlet mixing mutually, so produced the steam with certain computed volume ratio and the mixture of water, the velocity of sound in the steam water interface is significantly less than the velocity of sound (can be low to moderate 5~10 meter per seconds) in the steam, the flowing velocity of mixture in this heat exchanger (30~40 meter per second) surpasses the acoustic velocity value of mixture, so can in the cross section that contraction section narrows down, overcome sound barrier, then flowing velocity has been finished to subacoustic transformation in varying-arca channel not, produced pressure shock wave this moment, pressure sharply increases, consequently the pressure of output mixture can substantially exceed steam pressure, thereby reaches the effect of supercharging and instantaneous heating.Because main pressure can transform to kinetic energy, realizes the sharp increase of steam flow rate.After the steam with certain pressure, flow velocity entered jet pipe, because bore diminishes, the pressure of steam reduced, and flow velocity sharply increases, and formed high velocity air and was penetrated by nozzle.
Diffuser pipe 13 is main place that kinetic energy, thermal energy exchange formation high temperature steam water interface take place carbonated drink.When the water at pipe inlet place with inject the exchange of mixing chamber steam generation kinetic energy and heat by the steam jet high velocity vapor.Be that high-temperature steam is met the condensation knot, discharge a large amount of latent heat of vaporization heats, the final sum feedwater forms the high temperature steam water interface.Simultaneously, the steam rapid generation speed exchange of feeding water sharply increases the flow velocity of steam water interface, so just forms high temperature at mixing chamber, and high-velocity flow flows to diffuser.Mix diffuser and mainly finish mixture kinetic energy to the pressure transformation of energy, realize the sharp increase of mixture pressure, when the current of high temperature, high speed flow into diffuser, because caliber increases, flow rate of water flow is gradually reduced to extraneous circulation net normal flow, and part kinetic energy is converted into the pressure energy like this, and pressure is raise, thereby the replacement circulating pump is realized the circulation of system.
Present embodiment in use, stable at the heating system pressure of return water, can adopt single-stage to regulate (single Flow-rate adjustment) (as Fig. 2), the Flow-rate adjustment maximum is calculated by the design maximum stream flow of each product type, and the status adjustment value is pressed mixture steam quality 5~15% and calculated; To hot-water heating system, because the uncertainty of intake pressure can adopt multistage adjusting (as Fig. 3), multistage adjusting can allow flow of inlet water change to another value from a value, reaches the purpose of regulating flow of inlet water.One-level is regulated section and is calculated by 60% of design maximum stream flow (30 ℃ of the temperature difference), and the status adjustment value is pressed mixture steam quality 5~10% and calculated; Secondary is regulated section and is calculated by design maximum stream flow (30 ℃ of the temperature difference), and the status adjustment value is pressed mixture steam quality 5~15% and calculated; The fitted position of two kinds of adjustable SMIS is identical, can exchange on the product of same model, and multistage adjusting is regulated many than single-stage.