The three-decker insulating composite material
Technical field
The utility model relates to a kind of three-decker insulating composite material, relate in particular to a kind of be applied to heat-resisting 155~180 ℃ of low voltage motors, electrical equipment, dry-type transformer, etc. between the groove of product, the three-decker insulating composite material of alternate or interlayer.
Background technology
Between the groove of existing F, H level low voltage motor, electrical equipment, transformer, electric tool, alternate or interlayer dielectic generally adopts NMN NOMEX paper polyester film composite material, NHN NOMEX paper polyimide film composite material.NHN, MNM composite material are because employing U.S. Dupont company is the heat-resisting aromatic polyamide fibre NOMEX paper that representative is produced, have excellent electrical insulation properties, higher thermal endurance and physical and mechanical properties, but also there is deficiency, as shows that the paint absorption capacity when varnished insulation is handled is not high; Aromatic polyamide fibre NOMEX paper costs an arm and a leg, and has increased product material cost etc.Along with the fierceness day by day of motor, electrical equipment market competition, guaranteeing that under motor, electric equipment products steady quality and the reliable premise, the manufacturing cost that reduces product has great economic worth.
Because contain 90% inorfil in forming, inorganic ceramic fibrous paper (model is CeQUIN) has outstanding heat resistance, heat resisting temperature is up to 250 ℃, and insulation life is long, and is being better than NOMEX paper aspect thermal conductivity, the suction lacquer ability.But the hot strength and the percentage elongation of CeQUIN paper are lower than NOMEX paper, and papery is soft relatively, and this has influenced being extensive use of of it to a great extent.
Prior art MNM flexible composite insulation material is to be bonded by up and down two-layer NOMEX paper and middle one deck polyester film, and thermal endurance class is F level (155 ℃).
Summary of the invention
The utility model purpose provides a kind of three-decker insulating composite material, its three layers of flexible insulation composite materials for adopting the inorganic ceramic fibrous paper to be bonded as the good aromatic polyamide paper of substrate layer and polyester film, hot strength and resistance to tearing, improved the hot strength of inorganic ceramic fibrous paper significantly, effectively reduce the material cost of flexible insulation composite material, therefore can be applied to low voltage motor, electrical equipment, the electronic transformer insulation system of thermal endurance class F~H level (155~180 ℃), be the desirable substitute products of NMN insulating material more economically.
The technical solution of the utility model is: a kind of three-decker insulating composite material, described insulating composite material comprises the intermediate layer polyester film, polyester film is respectively equipped with inorganic ceramic fibrous paper and aromatic polyamide paper skin up and down, and is compound with Heat-Resisting Adhesive between layer and the layer.
The further technical scheme of the utility model is: a kind of three-decker insulating composite material, described insulating composite material comprises the intermediate layer polyester film, polyester film is respectively equipped with inorganic ceramic fibrous paper and aromatic polyamide paper skin up and down, and is compound with Heat-Resisting Adhesive between layer and the layer; Described inorganic ceramic fibrous paper is formed through papermaking, high temperature roll-in by unsintered aluminosilicate ceramic fibre, E glass fibre, inorganic filler and high temperature resistant organic binder bond; Described polyester film is a pet film; Described aromatic polyamide paper is for to make paper pulp with Nomex fibrid and chopped strand, through not being orientated the organic synthetic fibers paper of making after the technologies such as shaping, press polish; Described Heat-Resisting Adhesive is a kind of in heat-resisting polyurethane adhesive, epoxy adhesive or other Heat-Resisting Adhesive.
The utility model advantage is:
The utility model with the inorganic ceramic fibrous paper be applied to motor, electrical apparatus insulation has the following advantages: in motor, the electrical equipment use temperature rise low, can effectively improve the continuous working period of motor, electrical equipment, increase the service life; Moisture absorption is little, has shortened the workpiece varnished insulation greatly and has handled preceding required drying time, is adapted at long-term work under the high environment of relative humidity; Inhale lacquer rate height, help improving the globality of insulation system.
2. aromatic polyamide paper and the polyester film that the utility model is good with hot strength and resistance to tearing is bonding by Heat-Resisting Adhesive and inorganic ceramic fibrous paper, form three-layer composite structure, improved the hot strength of inorganic ceramic fibrous paper significantly, therefore can be applied to low voltage motor, electrical equipment, the electronic transformer insulation system of thermal endurance class F~H level (155~180 ℃), be the desirable substitute products of NMN insulating material more economically.
3. the price of inorganic ceramic fibrous paper has only 60%~70% of aromatic polyamide paper, and such three-decker can effectively reduce the material cost of flexible insulation composite material.
4. of the present utility model rational in infrastructure, production technology and DMD, NMN flexible composite insulation material are basic identical, need not reforming equipment, and simple easy operating can be produced in enormous quantities on common compounding machine equipment.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Wherein: 1 inorganic ceramic fibrous paper; 2 polyester films; 3 aromatic polyamide papers.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described:
Embodiment: as shown in Figure 1, a kind of three-decker insulating composite material, described insulating composite material comprises intermediate layer polyester film 2, and polyester film 2 is respectively equipped with inorganic ceramic fibrous paper 1 and aromatic polyamide paper 3 skins up and down, and is compound with Heat-Resisting Adhesive between layer and the layer.
Described inorganic ceramic fibrous paper 1 is formed through papermaking, high temperature roll-in by unsintered aluminosilicate ceramic fibre, E glass fibre, inorganic filler and high temperature resistant organic binder bond.
Described polyester film 2 is a pet film.
Described aromatic polyamide paper 3 is for to make paper pulp with Nomex fibrid and chopped strand, through not being orientated the organic synthetic fibers paper of making after the technologies such as shaping, press polish.
Described Heat-Resisting Adhesive is a kind of in heat-resisting polyurethane adhesive, epoxy adhesive or other Heat-Resisting Adhesive.
Wherein the inorganic ceramic fibrous paper adopts the CeQUIN paper that American I PT company produces.
Production process of the present utility model may further comprise the steps: behind the polyester film double spread, in 110 ℃ drying tunnel, dry, remove and desolvate, be bonded together by compound breaker roll heating and pressurizing simultaneously, through rolling, reprocessing, cut and form strip material with upper strata CeQUIN paper, lower floor's aromatic polyamide paper.
The utility model with inorganic ceramic fiber paper be applied to motor, electrical apparatus insulation has the following advantages: electricity Temperature rise is low in the mechanical, electrical device use procedure, can the Effective Raise motor, the continuous working period of electrical equipment, prolong Long life; Hygroscopicity is little, has greatly shortened the workpiece varnished insulation and has processed front required drying time, and is suitable Be combined in long-term work under the high environment of relative humidity; Inhale lacquer rate height, be conducive to improve the integral body of insulation system The property; The utility model passes through hot strength and good aromatic polyamide paper and the polyester film of resistance to tearing Heat-Resisting Adhesive and inorganic ceramic fiber paper are bonding, form three-layer composite structure, have improved significantly inorganic Therefore the hot strength of ceramic fiber paper can be applied to temperature classification F~H level (155~180 more economically ℃) low voltage motor, electrical equipment, electronic transformer insulation system, be desirable the replacing of NMN insulating materials For product; The price of inorganic ceramic fiber paper only has 60%~70% of aromatic polyamide paper, like this Three-decker can effectively reduce the material cost of flexible insulation composite.