Double disc refiner
Technical field
The utility model belongs to paper-making pulping equipment, particularly a kind of double disc refiner.
Background technology
Double disc refiner is a kind of more satisfactory continuously low consistency pulping equipment.At present, along with the quick raising of domestic paper-making pulping production capacity, the application of double disc refiner more and more widely.
There are following characteristics in traditional double disc refiner: 1) adopt manual or electronic independent advance and retreat cutter mode usually, mainly by manually controlling by field instrument, control accuracy is lower for host service function power, the refining pulp quality instability; 2) the spline fitted mode that common employing can be free to slide between the rotating disk of the moving abrasive disc of installation and the main shaft in the equipment downtime process, can not effectively avoid dynamic and static abrasive disc to come in contact, and the protection mill is distinguished safety; 3) generally, main frame directly is installed on the factory building flooring, and the vibration that is produced in the equipment running process forms harm to factory building and near other equipment easily; 4) simultaneously, have that specification is single, the lectotype selection kind is few, the adaptation of product inadequately extensively, problem such as low, the product of parts machining accuracy service life is short and equipment is low.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of double plate mill with machine, and its advance and retreat cutter mechanism can adopt the mutually integrated mode of manual and electronic advance and retreat cutter, satisfies the demand of manipulating of different technologies level user.The utility model can also prevent to grind the infringement in district in stopping process.
The utility model double disc refiner, comprise the basis seat, body, main motor, shaft coupling, main shaft, by moving the Wai Mo district that abrasive disc and outer quiet abrasive disc are formed outward, the Nei Mo district that forms by interior moving abrasive disc and interior quiet abrasive disc, Wai Mo district and Nei Mo district are connected with stock inlet and grout outlet respectively, main shaft is installed on the bearing block, bearing block is fixed on the body, rotating disk is fixed on the main shaft, outer moving abrasive disc and interior moving abrasive disc are by being bolted on the rotating disk, interior quiet abrasive disc is fixed on the body, it is characterized in that described outer quiet abrasive disc is fixed on the mobile seat, mobile seat links together with the rotary part feed screw mandrel of advance and retreat cutter mechanism, described advance and retreat cutter mechanism is by being bolted on the cover, comprise handwheel, worm screw, worm gear, the feed screw mandrel, gear reduction unit, conversion clutch, handwheel and worm screw link together by flat key, worm screw is installed on the worm gear chamber by bearing, the worm and wheel engagement, worm gear and feed screw mandrel are threaded togather by the T type, intermediate support is combined to one with gear reduction unit and worm gear chamber, and conversion clutch is connected between gear reduction unit and the worm screw.
The rotary part that the utility model moves seat and the cutter mechanism of advancing and retreat links together, realize moving moving axially of seat by handwheel or rotatablely moving of advance and retreat cutter motor, thereby realize the operation of advance and retreat cutter, satisfied the demand of manipulating of different technologies level user, wherein electronic delivering gear can be realized slow-motion and forwarding operation, save the invalid operation time, and can come to realize the automatic tool advancing and retracting operation according to different making beating requirements and main motor setting operate power by the PLC control system.
In the advance and retreat cutter course of work, gear reduction unit is given worm screw by conversion clutch with transmission of power, worm and wheel engagement back drives the worm gear rotation, worm gear and feed screw mandrel link together by trapezoidal thread, the feed screw mandrel moves seat with the main frame that quiet abrasive disc is installed simultaneously and links together, thereby realize that converting rotatablely moving of worm gear to main frame moves moving axially of seat, realize the operation of advance and retreat cutter.After handwheel and worm screw link together, can realize that equally main frame moves the operation that moves axially of seat.But when using gear reduction unit to drive the feed screw mandrel to realize that main frame moves seat and moves axially, handwheel will rotate with worm screw; And when using handwheel to drive the feed screw mandrel to realize that main frame moves seat and moves axially, gear reduction unit must prevent to cause device damage by conversion clutch and worm screw disengagement.
The utility model also is equipped with pneumatic top opening on body, described pneumatic top opening is made up of diaphragm cylinder and support, and diaphragm cylinder is fixed on the support, and support links together by bolt and body, and the piston rod of diaphragm cylinder is controlled by pneumatic system.
When double disc refiner is shut down; the advance and retreat cutter mechanism will guarantee that Wai Mo district refining plate interval reaches safe range; and pneumatic top opening will promote spindle and move axially left, and the gap in guaranteeing between moving abrasive disc and the interior quiet abrasive disc prevents to smash when starting shooting once more abrasive disc greater than 2mm.Its concrete course of work is: when equipment downtime, diaphragm cylinder communicates with source of the gas, and piston rod stretches out; the promotion spindle is moved to the left; quiet abrasive disc 2mm at least in moving abrasive disc breaks away from driving by rotating disk, thus when guaranteeing to start shooting once more, each grinds interval crack in safe range.
The basis seat guarantees that as the together support of double disc refiner main frame and main motor etc. it connects precision and support strength.Carrying out equipment when installing, mounting dampers separates basis seat and factory building flooring between basis seat and factory building flooring, drops to minimum to the influence degree of factory building vibration equipment.
The beneficial effect that the utility model had is:
The complete machine structure good rigidly of double disc refiner, machining accuracy and operational reliability height, and have following outstanding advantage: 1) the advance and retreat cutter mechanism adopts the mutually integrated mode of manual and electronic advance and retreat cutter, satisfied the demand of manipulating of different technologies level user, wherein electronic delivering gear can be realized slow-motion and forwarding operation, save the invalid operation time, and can come to realize the automatic tool advancing and retracting operation according to different making beating requirements and main motor setting operate power by the PLC control system; 2) double disc refiner guarantees that by advance and retreat cutter mechanism and pneumatic top opening dynamic and static abrasive disc realization breaks away from fully in stopping process, prevents to break up abrasive disc, damages the mill district; 3) equipment has increased shock absorber between Equipment Foundations and flooring in installation process, and the equipment high frequency vibrates by a small margin factory building or near other equipment are caused damage thereby maximum possible has reduced; 4) production capacity can satisfy 8~800 tons/day output requirement, and user's range of choice is big.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is advance and retreat knife structure schematic diagram;
Fig. 3 is pneumatic top opening work schematic diagram.
Among the figure: 1 advance and retreat cutter mechanism, 2 move seat, 3 stock inlets, 4 covers, 5 outer quiet abrasive discs, 6 outer moving abrasive discs, 7 rotating disks, 8 grout outlets, moving abrasive disc in 9, quiet abrasive disc in 10,11 stock inlets, 12 seal water systems, 13 bodies, 14 bearing blocks, 15 main shafts, 16 pneumatic top openings, 17 bearing blocks, 18 gear couplings, 19 coupling shields, 20 main motors, 21 basis seats, 22 shock absorbers, 23 handwheels, 24 worm screws, 25 bearings, worm gear chambers 26,27 worm gears, 28 feed screw mandrels, 29 bearings, 30 intermediate supports, 31 gear reduction units, 32 conversion clutch, 33 piston rods, 34 supports, 35 diaphragm cylinders
The specific embodiment
Below in conjunction with description of drawings the utility model.
As Fig. 1, this double disc refiner mainly contains advance and retreat cutter mechanism 1, moves seat 2, stock inlet 3, cover 4, outer quiet abrasive disc 5, compositions such as moving abrasive disc 6, rotating disk 7, grout outlet 8, interior moving abrasive disc 9, interior quiet abrasive disc 10, stock inlet 11, seal water system 12, body 13, bearing block 14, main shaft 15, pneumatic top opening 16, bearing block 17, gear coupling 18, coupling shield 19, main motor 20, basis seat 21 and shock absorber 22 outward.On mobile 2, to rotating disk 7, outer quiet abrasive disc 5 and the outer abrasive disc 6 that moves are formed the Wai Mo districts to moving outward abrasive disc 6 to outer quiet abrasive disc 5 jointly by bolting by bolting; To rotating disk 7, to body 13, interior moving abrasive disc 9 and interior quiet abrasive disc 10 are formed the Nei Mo districts to interior quiet abrasive disc 10 to interior moving abrasive disc 9 jointly by bolting by bolting; Accepted stock at first enters Wai Mo district and Nei Mo district respectively by stock inlet 3 and stock inlet 11, realizes pulling an oar after the processing, is pumped out to next treatment process by grout outlet 8; Advance and retreat cutter mechanism 1 by bolting to cover 4, the rotary part (feed screw mandrel 28) that moves seat 2 and advance and retreat cutter mechanism 1 links together, realize moving moving axially of seat 2 by handwheel or rotatablely moving of advance and retreat cutter motor, thereby realize the operation of advance and retreat cutter; Seal water system 12 is used for the encapsulation process of slurry in the inside and outside mill district, prevents excessive; Bearing block 14 is fixed on the body 13 with bearing block 17, is used for supports main shaft 15, guarantees that main shaft 15 rotates; Rotating disk 7 and main shaft 15 are fixed together, when double disc refiner is shut down, advance and retreat cutter mechanism 1 will guarantee that Wai Mo district refining plate interval reaches safe range, and will promoting main shaft 15, pneumatic top opening 16 moves axially left, gap in guaranteeing between moving abrasive disc 9 and the interior quiet abrasive disc 10 prevents to smash when starting shooting once more abrasive disc greater than 2mm; Gear coupling 18 is used for giving main shaft 15 with the transmission of power of main motor 20; Coupling shield 19 is used for the protection to gear coupling 18; Basis seat 21 together support as double disc refiner main frame, coupling shield 19 and main motor 20 guarantee that it connects precision and support strength; Shock absorber 22 separates basis seat 21 with the factory building flooring, drop to minimum to the influence degree of factory building vibration equipment.
As Fig. 2, handwheel 23 and worm screw 24 link together by flat key, worm screw 24 is installed on the worm gear chamber 26 by bearing 25 and bearing 29, worm gear 27 is threaded togather by the T type with feed screw mandrel 28, intermediate support 30 is combined to one with gear reduction unit 31 and worm gear chamber 26, and conversion clutch 32 is used for the switching of manual and electronic advance and retreat cutter operation.
In the course of work, gear reduction unit 31 is given worm screw 24 by conversion clutch 32 with transmission of power, worm screw 24 drives worm gear 27 rotations with worm gear 27 engagement backs, worm gear 27 and feed screw mandrel 28 link together by trapezoidal thread, feed screw mandrel 28 moves seat 2 with the main frame that quiet abrasive disc is installed simultaneously and links together, thereby realize that converting rotatablely moving of worm gear 27 to main frame moves moving axially of seat 2, realize the operation of advance and retreat cutter.After handwheel 23 links together with worm screw 24, can realize that equally main frame moves the operation that moves axially of seat.But when using gear reduction unit 31 to drive feed screw mandrels 28 to realize that main frames move seat and move axially, handwheel 23 will rotate with worm screw 24; And when using handwheel 23 to drive feed screw mandrels 28 to realize that main frames move seat 2 and move axially, gear reduction unit 31 must prevent to cause device damage by conversion clutch 32 and worm screw 24 disengagements.
As Fig. 3, interior moving abrasive disc 9 is by being bolted on the rotating disk 7, and interior quiet abrasive disc 10 is by being bolted on the body 13 interior moving abrasive disc 9 and the interior quiet abrasive disc 10 common Nei Mo districts that form; Bearing block 14 and bearing block 17 are played a supporting role to main shaft 15 jointly; Diaphragm cylinder 35 is fixed on the support 34; Support 34 links together by bolt and body 13; Piston rod 33 is controlled by pneumatic system.
Double disc refiner is formed the interior moving abrasive disc 9 in Nei Mo district and the working clearance of interior quiet abrasive disc 10 and is determined by controlling main machine operation power by the PLC control system in the course of the work.When equipment downtime; for moving abrasive disc 9 and interior quiet abrasive disc 10 in preventing bump; cause device damage; diaphragm cylinder 35 communicates with source of the gas; piston rod 33 stretches out, and promotion main shaft 15 is moved to the left, and moving abrasive disc 9 breaks away from interior quiet abrasive disc 10 2mm at least in driving by rotating disk 7; thereby when guaranteeing to start shooting once more, each grinds interval crack in safe range.