CN201110729Y - A Condenser Suitable for High Pressure Gas (Steam) Body Heating - Google Patents

A Condenser Suitable for High Pressure Gas (Steam) Body Heating Download PDF

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CN201110729Y
CN201110729Y CNU2007201879990U CN200720187999U CN201110729Y CN 201110729 Y CN201110729 Y CN 201110729Y CN U2007201879990 U CNU2007201879990 U CN U2007201879990U CN 200720187999 U CN200720187999 U CN 200720187999U CN 201110729 Y CN201110729 Y CN 201110729Y
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heat exchange
steam
pressure gas
condenser
tubes
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阮登芳
吴双应
高虹
李友荣
彭岚
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Chongqing University
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Abstract

一种适用于高压气(汽)体加热的冷凝器,属热能与动力工程领域。由高压气(汽)体进口接管、圆筒形壳体、管箱、高压气(汽)体出口接管、饱和蒸汽进口接管、冷凝液出口接管、支座、换热蛇形翅片管和旁流挡板组成。高压气(汽)体横向冲刷换热芯体,被换热蛇形翅片管内的饱和蒸汽加热后由介质出口接管流出。和传统冷凝器相比,不仅传热性能好、结构更加紧凑高效,而且每组换热蛇形翅片管纵向布置于冷凝器圆筒形壳体中,可有效解决传统的冷凝加热器承压能力不高、换热管在壳体内横向布置时被加热流体只能纵向冲刷换热管、换热效果差的问题。

The utility model relates to a condenser suitable for heating high-pressure gas (steam), which belongs to the field of thermal energy and power engineering. It consists of a high-pressure gas (steam) body inlet connection, a cylindrical shell, a pipe box, a high-pressure gas (steam) body outlet connection, a saturated steam inlet connection, a condensate outlet connection, a support, a heat exchange serpentine finned tube and a bypass Flow baffle composition. The high-pressure gas (steam) body scours the heat exchange core body horizontally, is heated by the saturated steam in the heat exchange serpentine finned tube, and then flows out from the medium outlet connection pipe. Compared with traditional condensers, it not only has better heat transfer performance, but also has a more compact and efficient structure, and each set of serpentine finned tubes for heat exchange is arranged longitudinally in the cylindrical shell of the condenser, which can effectively solve the problem of pressure on the traditional condensing heater. The capacity is not high, when the heat exchange tubes are arranged horizontally in the shell, the heated fluid can only wash the heat exchange tubes longitudinally, and the heat exchange effect is poor.

Description

一种适用于高压气(汽)体加热的冷凝器 A Condenser Suitable for High Pressure Gas (Steam) Body Heating

技术领域:Technical field:

本实用新型的名称是一种适用于高压气(汽)体加热的冷凝器,属热能与动力工程领域。The name of the utility model is a condenser suitable for heating high-pressure gas (steam), which belongs to the field of thermal energy and power engineering.

背景技术:Background technique:

在工业生产过程中,常常需要进行加热或冷却,即热量的传递。当一种流体与另一种流体进行热交换而且不允许混合时,就要求在间壁式热交换器中进行。间壁式热交换器种类很多,其中在中等压力情况下,采用管壳式换热器最为合适,在高压下,一般选用U形管换热器,其实这也是一种管壳式换热器,如果换热过程中一种流体发生冷凝,则该管壳式换热器为冷凝器。管壳式换热器虽然是一种普遍化的产品,但是在条件各异的传热工况中,由于其结构的局限性、冷热物流操作条件和物理性质的多变性,常常使得管壳式换热器或冷凝器的常规设计不能满足工程上的需要。In industrial production processes, heating or cooling is often required, that is, heat transfer. When one fluid is exchanging heat with another fluid and mixing is not allowed, it is called for in a dividing wall heat exchanger. There are many types of partition heat exchangers, among which shell-and-tube heat exchangers are most suitable under medium pressure conditions, and U-shaped tube heat exchangers are generally used under high pressure, which is actually a shell-and-tube heat exchanger. A shell and tube heat exchanger is a condenser if one of the fluids condenses during the heat exchange. Although the shell-and-tube heat exchanger is a universal product, in the heat transfer conditions with different conditions, due to the limitations of its structure, the variability of operating conditions and physical properties of the cold and hot streams, the shell and tube heat exchanger is often Conventional designs of heat exchangers or condensers cannot meet engineering needs.

对于换热过程中一种流体发生相变用于冷凝加热的冷凝器,当热源为饱和蒸汽时一般选择在卧式冷凝器的壳程冷凝,但当冷凝介质压力较高时,则采用管程冷凝较合适。然而在采用管程冷凝时,常面临这样的问题,即当被加热介质为气(汽)时,此时的管程冷凝传热系数远大于壳程的气(汽)体对流换热系数,根据传热学原理,当换热器两侧流体的换热系数相差较大时,需要对换热系数小的流体一侧传热进行强化,对于气(汽)体,一般采用翅片进行强化。如果采用传统的管壳式换热器结构,即换热管横向布置于换热器壳体中,一方面会造成流体纵向冲刷换热管束,不利于传热;另一方面,即使在壳程加装折流板,在换热管外加装翅片也不方便。另外,传统的冷凝器壳体大多为方形,承压能力有限,不适合于被加热的壳程介质压力较高时的工况。For a condenser in which a fluid undergoes a phase change for condensation and heating during the heat exchange process, when the heat source is saturated steam, it is generally selected to condense on the shell side of the horizontal condenser, but when the pressure of the condensing medium is high, the tube side is used. Condensation is more suitable. However, when using tube-side condensation, we often face such a problem, that is, when the heated medium is gas (steam), the heat transfer coefficient of tube-side condensation at this time is much greater than the gas (steam) body convective heat transfer coefficient of the shell side. According to the principle of heat transfer, when the heat transfer coefficient of the fluid on both sides of the heat exchanger differs greatly, it is necessary to strengthen the heat transfer on the side of the fluid with a small heat transfer coefficient. For the gas (vapor) body, fins are generally used for strengthening. . If the traditional shell-and-tube heat exchanger structure is adopted, that is, the heat exchange tubes are arranged horizontally in the heat exchanger shell, on the one hand, the fluid will wash the heat exchange tube bundle longitudinally, which is not conducive to heat transfer; on the other hand, even in the shell side It is also inconvenient to install baffles and fins outside the heat exchange tubes. In addition, the traditional condenser shells are mostly square, with limited pressure bearing capacity, and are not suitable for working conditions where the pressure of the heated shell-side medium is high.

本实用新型提出利用换热蛇形翅片管纵向布置于换热器圆筒形壳体中用于管程冷凝加热的思想,可有效解决传统的冷凝器承压能力不高、传热性能差和结构不紧凑等问题。The utility model proposes the idea that the heat exchange serpentine finned tubes are longitudinally arranged in the cylindrical shell of the heat exchanger for tube-side condensation heating, which can effectively solve the traditional condenser with low pressure bearing capacity and poor heat transfer performance. and compact structure.

实用新型内容:Utility model content:

本实用新型提出的一种适用于高压气(汽)体加热的冷凝器可用于工程上一些需要加热高压气(汽)体的场合,冷凝介质通过纵向布置于冷凝器圆筒形壳体中的换热蛇形翅片管束把热量传给翅片管外的气(汽)体,不仅可以最大程度地增加壳程的承压能力,而且可以有效地改善冷凝器的传热工况,即在不需增加折流板的条件下,改工程上常规的纵向冲刷换热管束为横向冲刷,同时充分利用翅片管这种在改进管式换热面的过程中最早、最成功、对气(汽)体换热非常有效的强化传热方法。因此,本实用新型对冷凝器在一些特殊场合的推广应用和节能降耗具有重要的意义。A condenser suitable for heating high-pressure gas (steam) body proposed by the utility model can be used in some engineering occasions where high-pressure gas (steam) body needs to be heated. The heat exchange serpentine finned tube bundle transfers heat to the gas (steam) body outside the finned tubes, which can not only increase the pressure bearing capacity of the shell side to the greatest extent, but also effectively improve the heat transfer condition of the condenser, that is, in Under the condition of not needing to add baffles, the conventional longitudinal flushing heat exchange tube bundles in the project are changed to horizontal flushing, and at the same time, the finned tubes, which are the earliest and most successful in the process of improving the tubular heat exchange surface, are used to improve the air ( Vapor) body heat exchange is a very effective way to enhance heat transfer. Therefore, the utility model has important significance for the popularization and application of the condenser in some special occasions and energy saving and consumption reduction.

为解决上述技术问题,本实用新型一种适用于高压气(汽)体加热的冷凝器的技术方案如下:In order to solve the above-mentioned technical problems, a technical scheme of a condenser suitable for high-pressure gas (steam) body heating of the utility model is as follows:

由高压气(汽)体进口接管、圆筒形壳体、管箱、高压气(汽)体出口接管、饱和蒸汽进口接管、冷凝液出口接管、支座、换热蛇形翅片管和旁流挡板组成的一种适用于高压气(汽)体加热的冷凝器,高压气(汽)体由介质进口接管进入由换热蛇形翅片管构成的换热芯体,高压气(汽)体横向冲刷换热芯体,被换热蛇形翅片管内的饱和蒸汽加热后由介质出口接管流出;饱和蒸汽由饱和蒸汽进口接管进入,在换热蛇形翅片管内被冷凝后由冷凝液出口接管流出;高压气(汽)体进、出口接管分别位于冷凝器左右两侧的上、下部;饱和蒸汽首先进入位于换热蛇形翅片管束上部的蒸汽母管中,然后均匀分配到每组换热蛇形翅片管中;冷凝器两端为管箱;每组换热蛇形翅片管纵向布置于冷凝器圆筒形壳体中,并且相邻两组换热蛇形翅片管之间呈叉排;为改善壳程气(汽)体的流动状况,在冷凝器壳程还安装有旁流挡板。It consists of a high-pressure gas (steam) body inlet connection, a cylindrical shell, a pipe box, a high-pressure gas (steam) body outlet connection, a saturated steam inlet connection, a condensate outlet connection, a support, a heat exchange serpentine finned tube and a bypass A condenser composed of flow baffles suitable for heating high-pressure gas (steam). ) body horizontally scours the heat exchange core, is heated by the saturated steam in the heat exchange serpentine finned tube and then flows out from the medium outlet connection; the saturated steam enters through the saturated steam inlet connection, is condensed in the heat exchange serpentine finned tube The liquid outlet connection pipe flows out; the high-pressure gas (steam) body inlet and outlet connection pipes are respectively located at the upper and lower parts of the left and right sides of the condenser; saturated steam first enters the steam main pipe located at the upper part of the heat exchange serpentine finned tube bundle, and then evenly distributes it to In each group of heat exchange serpentine finned tubes; both ends of the condenser are tube boxes; each group of heat exchange serpentine finned tubes is arranged longitudinally in the cylindrical shell of the condenser, and two adjacent sets of heat exchange serpentine fins The sheet tubes are in a fork row; in order to improve the flow of gas (steam) in the shell side, a side flow baffle is also installed in the shell side of the condenser.

本实用新型特征在于采用高效翅片管换热表面代替传统的光管换热表面,并且每组换热蛇形翅片管纵向布置于冷凝器圆筒形壳体中,饱和蒸汽通过一根蒸汽母管均匀分配后在翅片管内流动,被加热介质可以是气体,也可以是蒸汽,管外翅片采用高频焊环形翅片。和传统的冷凝器相比,不仅传热性能好、结构更加紧凑高效,而且每组换热蛇形翅片管纵向布置于冷凝器圆筒形壳体中,可以有效地解决传统的冷凝加热器承压能力不高、换热管在壳体内横向布置时被加热流体只能纵向冲刷换热管、换热效果差的问题。The utility model is characterized in that the heat exchange surface of the high-efficiency finned tube is used to replace the heat exchange surface of the traditional light tube, and each group of heat exchange serpentine finned tubes is longitudinally arranged in the cylindrical shell of the condenser, and the saturated steam passes through a steam The parent tube flows in the finned tube after being evenly distributed. The heated medium can be gas or steam, and the outer fins of the tube are high-frequency welded annular fins. Compared with the traditional condenser, it not only has better heat transfer performance, but also has a more compact and efficient structure, and each group of heat exchange serpentine finned tubes is longitudinally arranged in the cylindrical shell of the condenser, which can effectively solve the problem of traditional condensing heaters. The pressure bearing capacity is not high, when the heat exchange tubes are arranged horizontally in the shell, the heated fluid can only wash the heat exchange tubes longitudinally, and the heat exchange effect is poor.

附图说明:Description of drawings:

图1是一种适用于高压气(汽)体加热的冷凝器的结构图,图2为图1中A、B向的投影图。其中:1-高压气(汽)体进口接管;2-圆筒形壳体;3-管箱;4-高压气(汽)体出口接管;5-饱和蒸汽进口接管;6-冷凝液出口接管;7-支座;8-换热蛇形翅片管;9-旁流挡板。Fig. 1 is a structural diagram of a condenser suitable for high-pressure gas (steam) heating, and Fig. 2 is a projection diagram of directions A and B in Fig. 1 . Among them: 1-high-pressure gas (steam) body inlet connection; 2-cylindrical shell; 3-pipe box; 4-high-pressure gas (steam) body outlet connection; 5-saturated steam inlet connection; 6-condensate outlet connection ; 7-support; 8-heat exchange serpentine fin tube; 9-side flow baffle.

具体实施方式:Detailed ways:

图1也表示一个用高温高压饱和蒸汽加热从某蓄热器出来的饱和蒸汽的冷凝器的结构。Figure 1 also shows the structure of a condenser that uses high temperature and high pressure saturated steam to heat the saturated steam coming out of a heat accumulator.

从蓄热器出来的压力为P=1.2MPa的饱和蒸汽由介质进口接管1进入由换热蛇形翅片管8构成的换热芯体,蒸汽横向冲刷换热芯体,被换热蛇形翅片管内的饱和蒸汽加热后由介质出口接管4流出。高压饱和蒸汽由饱和蒸汽进口接管5进入,在换热蛇形翅片管内被冷凝后由冷凝液出口接管6流出。蒸汽进、出口接管分别位于冷凝器左、右两侧的上、下部。高压饱和蒸汽首先进入位于换热蛇形翅片管束上部的蒸汽母管中,然后均匀分配到每组换热蛇形翅片管中。冷凝器两端为管箱3。每组换热蛇形翅片管纵向布置于冷凝器圆筒形壳体2中,并且相邻两组换热蛇形翅片管之间呈叉排;为改善壳程蒸汽的流动状况,在冷凝器壳程还安装有旁流挡板。Saturated steam with a pressure of P=1.2MPa coming out of the heat accumulator enters the heat exchange core body composed of heat exchange serpentine finned tubes 8 through the medium inlet nozzle 1. The saturated steam in the finned tube is heated and then flows out from the medium outlet connecting pipe 4. The high-pressure saturated steam enters through the saturated steam inlet connecting pipe 5, and flows out through the condensate outlet connecting pipe 6 after being condensed in the heat exchange serpentine finned tube. The steam inlet and outlet pipes are respectively located at the upper and lower parts of the left and right sides of the condenser. The high-pressure saturated steam first enters the steam main pipe located on the upper part of the heat exchange serpentine fin tube bundle, and then is evenly distributed to each group of heat exchange serpentine fin tubes. Both ends of the condenser are tube boxes 3 . Each group of heat exchange serpentine finned tubes is longitudinally arranged in the cylindrical shell 2 of the condenser, and the adjacent two groups of heat exchange serpentine finned tubes form a fork row; in order to improve the flow condition of the shell side steam, A bypass baffle is also installed on the shell side of the condenser.

经测算,当高压饱和蒸汽(凝结介质)压力为2.2MPa时,该冷凝器换热面积为20m2(光管外表面积),被加热蒸汽出口过热度可超过20℃,完全满足工程上的工艺需求。After calculation, when the pressure of the high-pressure saturated steam (condensing medium) is 2.2MPa, the heat exchange area of the condenser is 20m 2 (the outer surface area of the bare tube), and the superheated degree of the heated steam outlet can exceed 20°C, which fully meets the engineering process need.

Claims (1)

1.一种适用于高压气(汽)体加热的冷凝器,由高压气(汽)体进口接管、圆筒形壳体、管箱、高压气(汽)体出口接管、饱和蒸汽进口接管、冷凝液出口接管、支座、换热蛇形翅片管、旁流挡板组成,其特征在于采用高效翅片管换热表面替代传统的光管换热表面,并且每组换热蛇形翅片管纵向布置于冷凝器圆筒形壳体中,饱和蒸汽通过一根蒸汽母管均匀分配后在翅片管内流动,被加热介质可以是气体,也可以是蒸汽,管外翅片采用高频焊环形翅片;高压气(汽)体由介质进口接管进入由换热蛇形翅片管构成的换热芯体,高压气(汽)体横向冲刷换热芯体,被换热蛇形翅片管内的饱和蒸汽加热后由介质出口接管流出;饱和蒸汽由饱和蒸汽进口接管进入,在换热蛇形翅片管内被冷凝后由冷凝液出口接管流出;高压气(汽)体进、出口接管分别位于冷凝器左右两侧的上、下部;饱和蒸汽首先进入位于换热蛇形翅片管束上部的蒸汽母管中,然后均匀分配到每组换热蛇形翅片管中;冷凝器两端为管箱;每组换热蛇形翅片管纵向布置于冷凝器圆筒形壳体中,并且相邻两组换热蛇形翅片管之间呈叉排;为改善壳程气(汽)体的流动状况,在冷凝器壳程还安装有旁流挡板。1. A condenser suitable for high-pressure gas (steam) body heating, consisting of a high-pressure gas (steam) body inlet connection, a cylindrical shell, a pipe box, a high-pressure gas (steam) body outlet connection, a saturated steam inlet connection, Condensate outlet connection pipe, support, heat exchange serpentine finned tubes, and side flow baffles, which are characterized in that the heat exchange surface of high-efficiency finned tubes is used to replace the traditional light pipe heat exchange surface, and each set of heat exchange serpentine fins The finned tubes are arranged longitudinally in the cylindrical shell of the condenser. The saturated steam flows in the finned tubes after being evenly distributed through a steam main tube. The heated medium can be gas or steam. The outer fins of the tubes adopt high-frequency Welding ring-shaped fins; the high-pressure gas (steam) body enters the heat exchange core body composed of heat exchange serpentine fin tubes through the medium inlet pipe, and the high-pressure gas (steam) body laterally washes the heat exchange core body, and is absorbed by the heat exchange serpentine fins. The saturated steam in the sheet tube is heated and flows out from the medium outlet nozzle; the saturated steam enters through the saturated steam inlet nozzle, and flows out from the condensate outlet nozzle after being condensed in the heat exchange serpentine finned tube; the high-pressure gas (steam) body inlet and outlet nozzles They are respectively located at the upper and lower parts of the left and right sides of the condenser; the saturated steam first enters the steam main tube located at the upper part of the heat exchange serpentine fin tube bundle, and then is evenly distributed to each group of heat exchange serpentine fin tubes; the two ends of the condenser It is a tube box; each group of heat exchange serpentine finned tubes is arranged longitudinally in the cylindrical shell of the condenser, and the adjacent two groups of heat exchange serpentine finned tubes form a fork row; in order to improve the shell side gas (steam ) flow conditions of the body, and a bypass baffle is also installed on the shell side of the condenser.
CNU2007201879990U 2007-10-18 2007-10-18 A Condenser Suitable for High Pressure Gas (Steam) Body Heating Expired - Fee Related CN201110729Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106482542A (en) * 2015-08-26 2017-03-08 盐城市瓯华化学工业有限公司 Industrial chemicals production waste gas afterheat recovery unit
CN107560242A (en) * 2017-07-24 2018-01-09 南京航空航天大学 Use the shell-and-tube cooler and its method of work of cellular fin
CN114413321A (en) * 2022-03-10 2022-04-29 恒有源科技发展集团有限公司 Novel heating device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106482542A (en) * 2015-08-26 2017-03-08 盐城市瓯华化学工业有限公司 Industrial chemicals production waste gas afterheat recovery unit
CN107560242A (en) * 2017-07-24 2018-01-09 南京航空航天大学 Use the shell-and-tube cooler and its method of work of cellular fin
CN114413321A (en) * 2022-03-10 2022-04-29 恒有源科技发展集团有限公司 Novel heating device

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