CN201109002Y - Semiautomatic welding device for electrolysis bath anode aclinic generatrix - Google Patents
Semiautomatic welding device for electrolysis bath anode aclinic generatrix Download PDFInfo
- Publication number
- CN201109002Y CN201109002Y CNU2007203116490U CN200720311649U CN201109002Y CN 201109002 Y CN201109002 Y CN 201109002Y CN U2007203116490 U CNU2007203116490 U CN U2007203116490U CN 200720311649 U CN200720311649 U CN 200720311649U CN 201109002 Y CN201109002 Y CN 201109002Y
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- horizontal
- motor
- fixed
- bracket
- semi
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- Expired - Lifetime
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Abstract
The utility model relates to an automatic welding plant of an anode horizontal bus scuffing surface during the process of heavily repairing an aluminium cell, in particular to a semi-automatic welding plant of an anode horizontal bus of the aluminium cell, which is characterized in that the semi-automatic welding plant comprises a bracket, a horizontal motor fixed at one end of the horizontal direction of the bracket, a horizontal guide screw matched with the horizontal motor, a welding gun slide block fixed on the horizontal guide screw, an upper motor and a lower motor fixed on the vertical direction at the upper part of the bracket, an upper guide screw and a lower guide screw matched with the upper motor and the lower motor, and slide bars paralleling to the upper and the lower guide screws and fixed on the bracket. A programmable controller controlling the start and the rotation direction of the motor is connected with a power switch arranged on the bracket. The automatic welding plant thoroughly releases people from the heavy physical work, improves the welding quality and the working efficiency, lightens the labor intensity, reduces the injury of the people, and can completely realize the automatic welding.
Description
Technical field
The utility model relates to the automatic soldering device of antianode horizontal bus scratch surface in a kind of aluminium cell overhaul process, especially relates to the semi-automatic welder of a kind of aluminium cell anode horizontal bus.
Background technology
In the prebaked anode aluminium electrolysis process, because the continuous consumption of anode block, need the periodic replacement anode block to reach and lift bus, in the process of these two relative motions, anode aluminum guide and anode bus contact-making surface generation mechanical wear and arc discharge phenomenon, the anode bus surface is scratched, little scraggly pitted skin hole appears in the surface, after switching on the aluminum guide crimping again, strengthened the connection pressure drop at this place, electrolytic cell is produced all the year round, will produce meaningless electric energy loss at this place, causes bigger economic loss.It all is that personnel selection is manually welded that the aluminum current industry addresses this problem, and then the way of milling.Adopt the manual welding method of people, workload is big, and efficient is low, and the gas that long working produces is harmful to the person, in addition, also the scald that electric arc splashes might take place, and welding quality influenced by human factor bigger.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, provide a kind of needs people that control cabinet is carried out the push button operation, this welder is welded automatically, thereby thoroughly the people is freed from heavy manual labor, improve welding quality and operating efficiency, reduce labor intensity, reduce the semi-automatic welder of aluminium cell anode horizontal bus that the people comes to harm, can realize welding automatically the anode horizontal bus fully.
The utility model is realized in the following way:
The semi-automatic welder of a kind of aluminium cell anode horizontal bus, it is characterized in that: it comprises a support, be fixed with in a side of support level direction and be combined with on horizontal motor, the horizontal motor that to be fixed with welding gun on horizontal screw lead, the horizontal screw lead sliding fast, be fixed with on the support upper vertical direction up and down motor, up and down be combined with on the motor up and down leading screw, support is fixed with and the parallel slide bar of leading screw up and down, has a programmable controller of controlling above-mentioned electric motor starting and rotation direction to link to each other with the power switch that support is provided with;
Described horizontal screw lead is a trapezoidal thread with leading screw up and down;
The sliding welding gun front and back adjuster that is provided with soon of described welding gun;
Described horizontal motor and up and down motor for the band decelerator the adjustable direct-flow micromachine of rotating speed.
The utility model has following effect:
The whole welding processes of device that adopt the utility model to provide are just turned round at the operation control box electricity and are finished, whether the people just needs the monitoring welding quality to be satisfied with, if it is dissatisfied, need knob to adjust welding parameter, up to realizing satisfied welding quality, the bus scratch surface all can all realize welding automatically completely, compare with the manual welding of traditional people, alleviated operator's labour intensity greatly, operating efficiency improves 5%-10%, welding quality is improved significantly, and has eliminated the phenomenon that the people comes to harm fully.Thereby the device that the utility model provides only needs the people that control cabinet is carried out the push button operation, this welder is welded automatically, thereby thoroughly the people is freed from heavy manual labor, improve welding quality and operating efficiency, reduce labor intensity, reduce the people and come to harm, can realize automatic welding fully.
Description of drawings
Fig. 1 is a structural representation sketch of the present utility model.
The specific embodiment
The semi-automatic welder of a kind of aluminium cell anode horizontal bus, as shown in Figure 1: it comprises a support 1, be fixed with to be combined with on horizontal motor 2, the horizontal motor 2 in a side of support 1 horizontal direction and be fixed with welding gun sliding fast 5 on horizontal screw lead 4, the horizontal screw lead 4, being fixed with motor 3 up and down on the support 1 upper vertical direction, being combined with leading screw 6 up and down, support 1 the is fixed with slide bar 8 parallel on the motor 3 up and down, there is a programmable controller 10 of controlling above-mentioned electric motor starting and rotation direction to link to each other with the power switch 7 that support 1 is provided with leading screw up and down 6.
Above-mentioned horizontal screw lead 4 is a trapezoidal thread with leading screw 6 up and down.
Above-mentioned welding gun sliding fast 5 is provided with welding gun front and back adjuster 9.
Above-mentioned horizontal motor 2 and up and down motor 3 be the direct-flow micromachine of decelerator, and this motor speed is adjustable.
The utility model adopts the direct-flow micromachine of two band decelerators, be installed in level and above-below direction respectively, drive the trapezoidal threaded lead screw rotation that level and above-below direction are installed respectively, utilize the startup and the rotation direction of programmable controller 10 control motors, at first normally ignite behind the welding arc, the motor 2 that is installed in horizontal direction is started, drive the fixedly welding gun slide block 5 on the horizontal screw lead 4, according to normal speed of welding walking, after arriving the welding position of setting, slide block bump limit switch, horizontal motor 2 outages stop, above-below direction motor 3 starts simultaneously, drive horizontal motor 2 and screw mandrel 4, welding gun slide block 5 rises overally, after arriving setting-up time, 3 outages of above-below direction motor stop, horizontal motor 2 oppositely starts simultaneously, the fixedly welding gun slide block 5 that drives on the leading screw was at the uniform velocity oppositely walked with last time, after arriving the setting welding position, another limit switch of slide block impact levels, horizontal motor 2 outages stop, above-below direction motor 3 starts once more simultaneously, drive horizontal motor 2 and leading screw 4, welding gun slide block 5 integral body rise again, and behind the arrival setting-up time, above-below direction motor 3 cuts off the power supply and stops, the horizontal direction motor and adjacent last time the direction antiport, slide block oppositely drives the welding gun walking at the uniform velocity again, and the track that circulates successively walking is after an anode horizontal bus scratch surface welding is finished, cross sliding clock bump upper end is spacing, and the complete machine outage stops.And then this welder by automatic walking mechanism, move to next scratch surface to be welded, the position of adjusting device, energising continues welding automatically according to above-mentioned steps.
Claims (4)
1, the semi-automatic welder of a kind of aluminium cell anode horizontal bus, it is characterized in that: it comprises a support (1), side in support (1) horizontal direction is fixed with horizontal motor (2), be combined with horizontal screw lead (4) on the horizontal motor (2), be fixed with welding gun sliding fast (5) on the horizontal screw lead (4), on support (1) upper vertical direction, be fixed with motor (3) up and down, be combined with leading screw (6) up and down up and down on the motor (3), support (1) is fixed with and the parallel slide bar (8) of leading screw (6) up and down, has the programmable controller (10) of an above-mentioned electric motor starting of control and rotation direction to link to each other with the power switch (7) that support (1) is provided with.
2, the semi-automatic welder of aluminium cell anode horizontal bus as claimed in claim 1 is characterized in that: described horizontal screw lead (4) is a trapezoidal thread with leading screw (6) up and down.
3, the semi-automatic welder of aluminium cell anode horizontal bus as claimed in claim 1 is characterized in that: described welding gun sliding fast (5) is provided with welding gun front and back adjuster (9).
4, the semi-automatic welder of aluminium cell anode horizontal bus as claimed in claim 1 is characterized in that: described horizontal motor (2) and up and down motor (3) for being with the adjustable direct-flow micromachine of rotating speed of decelerator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007203116490U CN201109002Y (en) | 2007-12-14 | 2007-12-14 | Semiautomatic welding device for electrolysis bath anode aclinic generatrix |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007203116490U CN201109002Y (en) | 2007-12-14 | 2007-12-14 | Semiautomatic welding device for electrolysis bath anode aclinic generatrix |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201109002Y true CN201109002Y (en) | 2008-09-03 |
Family
ID=39893520
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007203116490U Expired - Lifetime CN201109002Y (en) | 2007-12-14 | 2007-12-14 | Semiautomatic welding device for electrolysis bath anode aclinic generatrix |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201109002Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102069276A (en) * | 2010-12-20 | 2011-05-25 | 苏州竞立制氢设备有限公司 | Equipment for welding electrode plate of water electrolyser |
| CN103323250A (en) * | 2013-06-20 | 2013-09-25 | 国电联合动力技术(连云港)有限公司 | Test system and method for simulating field operation of variable pitch system of wind generating set |
| CN104028875A (en) * | 2014-05-04 | 2014-09-10 | 中国一冶集团有限公司 | Aluminum electrolytic cell manufacturing method |
-
2007
- 2007-12-14 CN CNU2007203116490U patent/CN201109002Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102069276A (en) * | 2010-12-20 | 2011-05-25 | 苏州竞立制氢设备有限公司 | Equipment for welding electrode plate of water electrolyser |
| CN103323250A (en) * | 2013-06-20 | 2013-09-25 | 国电联合动力技术(连云港)有限公司 | Test system and method for simulating field operation of variable pitch system of wind generating set |
| CN103323250B (en) * | 2013-06-20 | 2016-04-27 | 国电联合动力技术(连云港)有限公司 | Test system and method for simulating field operation of variable pitch system of wind generating set |
| CN104028875A (en) * | 2014-05-04 | 2014-09-10 | 中国一冶集团有限公司 | Aluminum electrolytic cell manufacturing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20080903 |