Horizontal barreled steel wire take-up unit
Technical field
The utility model relates to a kind of horizontal barreled steel wire take-up unit, is mainly used in the stainless steel wire solid solution take-up of line footpath φ 0.7~1.2mm.Belong to stainless steel wire production facilities technical field.
Background technology
Steel wire take-up unit is the key equipment of take-up in the Steel Wire Heat Treatment production process.The quality of this equipment take-up performance directly affect the lopping product design of steel wire and down the road winding displacement can be neatly, the not random line problem of unwrapping wire.
The take-up of steel wire at present all adopts inverted take-up unit to realize.Because the axial line of the axial line of inverted admission machine take-up reel and take-up stand is on same vertical axis, promptly the axial line of take-up stand places on the extended line of axial line of take-up reel.During take-up, drive the passive rotation of take-up stand by the driving lever on the reel, cause the long-pending line lamination on the take-up stand more open, long-pending line is arranged also irregular.
The utility model content
The purpose of this utility model is to overcome above-mentioned deficiency, and the horizontal closely steel wire take-up of a kind of long-pending line marshalling unit is provided.
The purpose of this utility model is achieved in that a kind of horizontal barreled steel wire take-up unit, it is characterized in that: described unit comprises fuselage, cycloidal planetary gear speed reducer, take-up reel, wire-crossing wheel, damper, coil holder rotary disk, rotary disk transmission device, long-pending line bucket backing plate and vibrating mechanism
Described fuselage is side " L " type structure, comprise riser and transverse slat, described cycloidal planetary gear speed reducer is installed on the riser upper rear portion of fuselage, described take-up reel and wire-crossing wheel are arranged at the riser front upper, wire-crossing wheel is arranged at the left and right both sides of take-up reel, take-up reel is installed on the mouth of cycloidal planetary gear speed reducer, and wire-crossing wheel is installed on the riser front
Described damper device is in the riser top,
Described coil holder rotary disk is arranged at the transverse slat front of fuselage, and the coil holder rotary disk links to each other with single-revolution dish transmission device, and the rotary disk transmission device links to each other with cycloidal planetary gear speed reducer,
Described long-pending line bucket backing plate is positioned on the coil holder rotary disk,
Described vibrating mechanism comprises projection, bearing, bearing and bearing pin, described projection has one at least, projection is fixedly connected on the long-pending line bucket backing plate back side downwards, corresponding to described projection, offer through hole on the coil holder rotary disk under the projection, projection places in this through hole, and corresponding to described projection, the transverse slat of the fuselage under the projection faces up and is provided with the bearing that contacts with it and cooperate.
The cycloidal planetary gear speed reducer transmission drives the take-up reel rotation on the one hand, and simultaneously through the rotation of sprocket chain band moving-wire frame rotary disk, the long-pending line bucket that is driven on the long-pending line bucket backing plate by the rotary disk transmission device rotates.During take-up, steel wire enters Y type take-up reel through damper and take-up reel wire-crossing wheel on one side, and going out behind the take-up reel again, the wire-crossing wheel through the take-up reel another side imports down in the long-pending line bucket.
Because the axial line level of take-up reel of the present utility model is installed, the axial line of long-pending line bucket vertically is provided with, and that is to say the axial line vertical setting mutually of axial line with the long-pending line bucket of take-up reel.Drive long-pending line bucket active rotation by the rotary disk transmission device, the vibrating mechanism that the moving circle of long-pending simultaneously line bucket revolution is arranged at long-pending line bucket backing plate bottom carries out one or many to the long-pending line bucket on the long-pending line bucket backing plate and ejects, make long-pending line bucket while rotating the process that realizes interstitial vibration, can make long-pending line on the long-pending line bucket arrange very closely and scatter like this and arrange and form the arrangement of plum blossom shape specification.
Description of drawings
Fig. 1 is the construction profile scheme drawing of the horizontal barreled steel wire of the utility model take-up unit.
Fig. 2 is the right side view of Fig. 1.
Fig. 3 is the bottom enlarged drawing of Fig. 2.
Fig. 4 is the structural representation of long-pending line bucket backing plate of the present utility model.
Fig. 5 is the structural representation of the utility model projection.
Fig. 6 is the birds-eye view of Fig. 5.
Fig. 7 is the structural representation of coil holder rotary disk of the present utility model.
The birds-eye view of Fig. 8 Fig. 7.
Among the figure: fuselage 1, cycloidal planetary gear speed reducer 2, damper 3, take-up reel 4, wire-crossing wheel 5, swelling device 6, long-pending line bucket 7, long-pending line bucket backing plate 8, coil holder rotary disk 9, rotary disk transmission device 10, vibrating mechanism 11; Riser 1.1, transverse slat 1.2, dust ring 1.2.1; Through hole 9.1; Drive sprocket 10.1, chain 10.2, driven sprocket 10.3, transmission shaft 10.4, bearing cap shim II 10.5, bearing carrier ring 10.6, support set II 10.7, driving bevel gear 10.8, support set I 10.9, bearing cap shim I 10.10, driven bevel pinion 10.11, axis of revolution 10.12, bearing seat 10.13, bearing cap shim III 10.14, projection 11.1, screw 11.2, bearing 11.3, support set III11.4, bearing 11.5, bearing pin 11.6.
The specific embodiment
Referring to Fig. 1~2, the utility model relates to a kind of horizontal barreled steel wire take-up unit, mainly is made up of fuselage 1, cycloidal planetary gear speed reducer 2, take-up reel 4, wire-crossing wheel 5, damper 3, swelling device 6, coil holder rotary disk 9, rotary disk transmission device 10, long-pending line bucket backing plate 8 and vibrating mechanism 11.
Described fuselage 1 is side " L " type structure, form by riser 1.1 and transverse slat 1.2, described cycloidal planetary gear speed reducer 2 is installed on riser 1.1 upper rear portion of fuselage, described take-up reel 4 and wire-crossing wheel 5 are arranged at riser 1.1 front upper, wire-crossing wheel 5 is arranged at the left and right both sides of take-up reel 4, and take-up reel 4 is installed on the mouth of cycloidal planetary gear speed reducer 2, and wire-crossing wheel 5 is installed on riser 1.1 fronts, described damper 3 is installed on riser 1.1 tops, and described swelling device 6 is installed on riser 1.1 positive middle parts.
Described coil holder rotary disk 9 is arranged on the transverse slat 1.2 of fuselage, and coil holder rotary disk 9 links to each other with single-revolution dish transmission device 10, and long-pending line bucket backing plate 8 is positioned on the coil holder rotary disk 9, and long-pending line bucket 7 is positioned on the long-pending line bucket backing plate 8.Be provided with on the transverse slat 1.2 of the fuselage of coil holder rotary disk 9 belows dust ring 1.2.1 is upwards arranged.Dust ring 1.2.1 places coil holder rotary disk 9 peripheries.
Referring to Fig. 1,3, described rotary disk transmission device 10 is made up of drive sprocket 10.1, chain 10.2, driven sprocket 10.3, transmission shaft 10.4, bearing cap shim II 10.5, bearing carrier ring 10.6, driving bevel gear 10.8, bearing cap shim I 10.10, driven bevel pinion 10.11, axis of revolution 10.12, bearing seat 10.13 and bearing cap shim III10.14.Drive sprocket 10.1 devices are on the output shaft of cycloidal planetary gear speed reducer 2, drive sprocket 10.1 links to each other with driven sprocket 10.3 by chain 10.2, driven sprocket 10.3 is installed on transmission shaft 10.4 one ends, in the middle of the transmission shaft 10.4 by bearing arrangement in bearing carrier ring 10.6, bearing cap shim II 10.5 lids are loaded on bearing carrier ring 10.6 one ends, bearing carrier ring 10.6 other ends are captiveed joint with bearing seat 10.13 one sides, driving bevel gear 10.8 is installed on the other end of transmission shaft 10.4, and place in the bearing seat 10.13, driving bevel gear 10.8 and driven bevel pinion 10.11 engagements, driven bevel pinion 10.11 is installed on the axis of revolution 10.12, axis of revolution 10.12 by bearing arrangement in bearing seat 10.13, axis of revolution 10.12 upper ends are connected with coil holder rotary disk 9 lower surface center fixation, bearing cap shim I 10.10 lids place bearing seat 10.13 lower ends, bearing seat 10.13 upper ends are installed on the transverse slat 1.2 of fuselage, and bearing cap shim III10.14 lid places bearing seat 10.13 upper ends.
Described vibrating mechanism 11 is made up of projection 11.1, bearing 11.3, bearing 11.5 and bearing pin 11.6.Described projection 11.1 has one at least, is fixedly connected on long-pending line bucket backing plate 8 back sides downwards with screw 11.2, as Fig. 4,5 and 6.Corresponding to described projection 11.1, offer oval shape through hole 9.1 on the coil holder rotary disk 9 under the projection 11.1, as Fig. 7,8, described projection 11.1 places in this through hole 9.1, corresponding to described projection 11.1, the riser 1.1 of the fuselage under the projection 11.1 faces up and is provided with the bearing 11.3 that contacts with it and cooperate, and described bearing 11.3 usefulness bearing pins 11.6 are pinned on the bearing 11.5, and described bearing 11.5 upwards is connected in riser 1.1 fronts of fuselage.
The fuselage of the horizontal barreled steel wire of the utility model take-up unit adopts steel plate and shaped steel welding fabrication, multiple computer desk disjunctor.The horizontal barreled steel wire of the utility model take-up unit can be according to many combinations arbitrarily of output needs, adopt variable frequency control, but multifibres is with speed or monofilament single speed, in the speed range of setting, can regulate the speed arbitrarily, satisfy the dislocation of lopping silk and arrange in the wire range of setting, compression volume increases unit weight, packing is neat, unwrapping wire is reliable.