CN201087306Y - Production device for ring shaped wire-feeding lifting strap - Google Patents
Production device for ring shaped wire-feeding lifting strap Download PDFInfo
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- CN201087306Y CN201087306Y CNU2007201124187U CN200720112418U CN201087306Y CN 201087306 Y CN201087306 Y CN 201087306Y CN U2007201124187 U CNU2007201124187 U CN U2007201124187U CN 200720112418 U CN200720112418 U CN 200720112418U CN 201087306 Y CN201087306 Y CN 201087306Y
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Abstract
Description
技术领域technical field
本实用新型涉及吊装工具领域,尤其是涉及一种环形穿丝吊装带的生产装置。The utility model relates to the field of hoisting tools, in particular to a production device for an annular wire threading hoisting belt.
背景技术Background technique
环形穿丝吊装带在日常生活和吊装等各个领域应用广泛,它具有使用灵活方便,结构强度高等特点。现有的环形吊装带大都是将一根条状的吊装带的两端直接进行固连或者通过固定结构将两端连接起来。由于存在接头,这种结构的吊装带强度不高,特别是其连接部很容易发生断裂。另一方面,将两端固定起来的难度也较大,生产工艺复杂。为了提高环形吊装带的强度,很多吊装带使用较硬的材料制成,这些吊装带虽然能够提高强度,但是一旦发生断裂就会向外侧弹开,对周围的人身和物品造成损害,存在较大的安全隐患。The ring threading sling is widely used in various fields such as daily life and hoisting. It has the characteristics of flexible and convenient use and high structural strength. Most of the existing ring-shaped slings directly connect the two ends of a strip-shaped sling or connect the two ends through a fixed structure. Due to the existence of joints, the strength of the sling of this structure is not high, especially its joints are prone to breakage. On the other hand, it is also difficult to fix the two ends, and the production process is complicated. In order to improve the strength of the ring-shaped sling, many slings are made of harder materials. Although these slings can improve the strength, they will bounce outward once they break, causing damage to the surrounding people and objects. security risks.
为此,有人设计了一种通过连续循环缠绕方式制得的无接头环形穿丝吊装带,以及生产这种环形穿丝吊装带的装置。目前,这种环形穿丝吊装带已经得到了应用,但是由于其结构上的特点,仍然存在较大的缺陷。其原因在于:由于它是通过连续循环缠绕的方式制得的,在缠绕过程中线材的松紧度难以掌握,加工难度大,并且随着缠绕圈数的增加,每一圈的长度也会发生变化。这样,最后绕制成的环形穿丝吊装带有些线圈较长,有些线圈较短,在使用时就会导致受力不均。较短的线圈承受大部分的力量,长期使用就会造成断裂;而较长的线圈起不到承重的作用,造成原材料的浪费。尽管,长期以来人们对生产装置做了较多的改进,但是仍然无法获得满意的结果。结构简单成本较低的生产装置所生产的产品品质较差;而结构复杂造价昂贵的生产装置尽管能在一定程度上使线圈的长度趋于一致,但是仍然无法彻底解决问题,并且工作稳定性难以保证,可控性较差。For this reason, someone has designed a kind of non-joint endless wire threading sling that is made by continuous loop winding mode, and the device that produces this ring threading wire sling. At present, this annular wire threading sling has been applied, but due to its structural characteristics, there are still relatively large defects. The reason is: because it is made by continuous loop winding, it is difficult to grasp the tightness of the wire during the winding process, and the processing is difficult, and as the number of winding turns increases, the length of each turn will also change. . In this way, some coils of the annular wire threading sling made by winding are longer, and some coils are shorter, which will cause uneven force during use. The shorter coil bears most of the force, and it will break after long-term use; while the longer coil cannot bear the load, resulting in waste of raw materials. Although people have made more improvements to the production device for a long time, they still cannot obtain satisfactory results. The quality of the products produced by the production device with simple structure and low cost is poor; while the production device with complex structure and expensive cost can make the length of the coil tend to be consistent to a certain extent, but it still cannot completely solve the problem, and the working stability is difficult. Guaranteed, less controllable.
发明内容Contents of the invention
本实用新型的目的是针对上述问题,提供一种环形穿丝吊装带的生产装置;它具有结构简单、易于操作使用,工作的稳定性好,生产效率高等优点。The purpose of this utility model is to solve the above problems and provide a production device for an annular wire threading sling; it has the advantages of simple structure, easy operation and use, good working stability and high production efficiency.
为达到上述目的,本实用新型采用了下列技术方案:本环形穿丝吊装带的生产装置,它包括一块固定板,在固定板上设有用于撑开环形穿丝吊装带的滚轮组,滚轮驱动装置与其中至少一个滚轮相联并可通过该滚轮带动环形穿丝吊装带转动,其特征在于,所述的固定板的侧部设有一个转盘,在转盘上设有若干个用于放置线团的线架,转盘具有一个供撑开在滚轮组上的环形穿丝吊装带进入并垂直穿过转盘中心的缺口,上述转盘与一个当撑开在滚轮组上的环形穿丝吊装带转动时可带动转盘上的各个线架绕环形穿丝吊装带转动的转盘驱动装置相联接。In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: the production device of the ring-shaped wire-threading sling, which includes a fixed plate, on which is provided a roller group for stretching the ring-shaped wire-threaded sling, and the rollers drive The device is connected with at least one of the rollers and can drive the ring-shaped wire threading sling to rotate through the rollers. It is characterized in that a turntable is provided on the side of the fixed plate, and there are several rollers on the turntable for placing wire balls. The turntable has a gap for the annular wire threading sling stretched on the roller group to enter and pass through the center of the turntable vertically. The turntable driving device that drives each wire rack on the turntable to rotate around the ring-shaped wire threading sling is connected.
采用本装置可以生产出由中心线和呈螺旋状缠绕在其外围的外围线所构成的无接头环形绳束:将中心线撑开在滚轮组上,并使其垂直穿过转盘中心,线架上的各线团的引出线固定在中心线上并围绕着中心线。在滚轮驱动装置带动滚轮组转动进而使中心线移动的同时,转盘驱动装置带动转盘转动进而使各线团围绕着中心线转动,这样就可以在中心线的外围绕上螺旋状的外围线。如此连续循环缠绕多圈即可制得无接头环形绳束。在转盘上设置缺口是为了便于中心线放入,同时也便于缠绕完成后的无接头环形绳束取出。This device can be used to produce a jointless endless rope bundle composed of a central line and a peripheral line wound in a spiral shape: spread the central line on the roller group, and make it vertically pass through the center of the turntable, and the wire frame The lead-out lines of each wire group on the top are fixed on the center line and surround the center line. While the roller driving device drives the roller group to rotate to move the center line, the turntable drive drives the turntable to rotate to make each thread ball rotate around the center line, so that a helical peripheral line can be wound around the center line. Such continuous circular winding for multiple turns can produce a jointless endless rope bundle. The notch is provided on the turntable to facilitate the insertion of the central line, and also to facilitate the removal of the endless endless rope bundle after the winding is completed.
在上述的环形穿丝吊装带的生产装置中,它还包括一个用于撑开设置在环形穿丝吊装带外围带套的套筒,所述的套筒具有一个供撑开在滚轮组上的环形穿丝吊装带进入的条形槽。In the above-mentioned production device of the endless wire threading sling, it also includes a sleeve for stretching the belt sleeve arranged on the periphery of the endless wire threading sling, and the sleeve has a The bar groove into which the ring threading sling enters.
设置带套是为了对环形绳束起到保护作用,防止被勾线或弄乱,并进一步提高承重强度。由于带套是筒状的,因此,在缠绕之前就应当将其套在中心线外围。设置套筒是为了对带套进行固定,防止其干扰外围线的绕制。在绕制完成后,环形绳束可以从条形槽中取出,而套筒又可以从带套和环形绳束之间抽出。The purpose of setting the belt cover is to protect the looped rope bundle from being hooked or messed up, and to further improve the load-bearing strength. Since the sleeve is cylindrical, it should be placed around the centerline prior to winding. The purpose of setting the sleeve is to fix the belt cover and prevent it from interfering with the winding of the peripheral wire. After the winding is completed, the endless rope can be taken out from the bar groove, and the sleeve can be extracted from between the belt cover and the endless rope.
在上述的环形穿丝吊装带的生产装置中,所述的转盘驱动装置包括一个与电机一相联的主驱动齿轮,在转盘的底部中心设有一个与主驱动齿轮相啮合的转动齿轮,转动齿轮具有与转盘上的缺口上下对应的开口,在转动齿轮旁还设有一个副驱动齿轮,所述的副驱动齿轮通过同步传动带与主驱动齿轮相连。In the production device of the above-mentioned endless wire threading sling, the turntable driving device includes a main drive gear connected with motor one, and a rotating gear meshed with the main drive gear is arranged at the bottom center of the turntable, and the rotation The gear has openings up and down corresponding to the gaps on the turntable, and an auxiliary driving gear is arranged beside the rotating gear, and the auxiliary driving gear is connected with the main driving gear through a synchronous transmission belt.
由于转盘上设有缺口,因此仅通过一个主驱动齿轮是无法使其实现圆周转动的。为此,本实用新型设置了一个与主驱动齿轮同步转动的副驱动齿轮。当主驱动齿轮运行至转动齿轮的缺口处时,主驱动齿轮与转动齿轮脱离,而此时副驱动齿轮仍然与转动齿轮啮合,因此可以继续带动其转动。Because the turntable is provided with gaps, it cannot be turned around by only one main drive gear. For this reason, the utility model is provided with a secondary drive gear that rotates synchronously with the main drive gear. When the main driving gear moved to the gap of the rotating gear, the main driving gear broke away from the rotating gear, and now the auxiliary driving gear still meshed with the rotating gear, so it can continue to drive it to rotate.
在上述的环形穿丝吊装带的生产装置中,所述的滚轮驱动装置包括一个设置在固定板上的电机二,所述的电机二与固定板上的滚轮相联。当该滚轮转动时,由于中心线是撑开在滚轮组上的,在摩擦力的作用下可以实现转动。In the above-mentioned production device of the endless wire threading sling, the roller driving device includes a
在上述的环形穿丝吊装带的生产装置中,所述的转盘的上方设有一个并线盘,所述的并线盘上开有供撑开在滚轮组上的环形穿丝吊装带进入并垂直穿过并线盘中心的缺口。设置并线盘是为了便于实现缠绕,其上的缺口与转盘上的缺口一样,是为了便于中心线放入,同时也便于缠绕完成后的无接头环形绳束取出。In the above-mentioned production device of the annular wire threading sling, a doubling disk is provided above the turntable, and a doubling disk is provided on the said doubling disk for the annular wire threading sling stretched on the roller group to enter and Pass vertically through the notch in the center of the doubling reel. The paralleling reel is provided for the convenience of winding, and the notch on it is the same as the notch on the turntable to facilitate the insertion of the center line and the removal of the endless endless rope bundle after the winding is completed.
在上述的环形穿丝吊装带的生产装置中,所述的转盘和并线盘上的缺口沿盘面径向设置,其外端设在盘面的外缘,内端位于盘面的中心,在其外端设置有挡板。由于在转动过程中,环形绳束可能从缺口逃出,设置挡板是为了提高工作的稳定性。挡板是可拆卸的结构,操作起来比较方便。In the production device of the above-mentioned annular wire threading sling, the gaps on the turntable and the parallel disk are arranged radially along the disk surface, the outer end is arranged on the outer edge of the disk surface, and the inner end is located at the center of the disk surface. The end is provided with a baffle. Since the endless rope bundle may escape from the gap during the rotation, the baffle plate is provided to improve the stability of the work. The baffle is a detachable structure, which is more convenient to operate.
在上述的环形穿丝吊装带的生产装置中,所述的固定板上还设有一个用于调节环形穿丝吊装带张紧度的调节滚轮,在固定板上固定有一个液压缸,液压缸的活塞杆与调节滚轮相联。液压缸可以带动调节滚轮移动,从而调节张紧度。In the above-mentioned production device of the endless wire threading sling, the fixed plate is also provided with an adjusting roller for adjusting the tension of the annular wire threading sling, and a hydraulic cylinder is fixed on the fixed plate, and the hydraulic cylinder The piston rod is connected with the adjusting roller. The hydraulic cylinder can move the adjusting roller to adjust the tension.
在上述的环形穿丝吊装带的生产装置中,所述的固定板上的调节滚轮设置在开于其上的滑槽内,并可在液压缸的作用下沿滑槽来回滑动。当然在调节滚轮和固定板之间设置滑轨结构也可以实现稳定的滑动。In the production device of the above-mentioned endless wire threading sling, the adjusting rollers on the fixed plate are arranged in the chute opened thereon, and can slide back and forth along the chute under the action of the hydraulic cylinder. Of course, a slide rail structure can also be provided between the adjusting roller and the fixing plate to realize stable sliding.
在上述的环形穿丝吊装带的生产装置中,所述的液压缸上设有一个用于检测环形穿丝吊装带张紧度的传感器。根据传感器获得的信号可以及时地对张紧度进行调整。In the above-mentioned production device of the endless wire threading sling, the hydraulic cylinder is provided with a sensor for detecting the tension of the endless wire threading sling. According to the signal obtained by the sensor, the tension can be adjusted in time.
在上述的环形穿丝吊装带的生产装置中,所述的主驱动齿轮和副驱动齿轮对称设置在转盘缺口的两侧。In the above-mentioned production device for endless wire threading slings, the main driving gear and the auxiliary driving gear are symmetrically arranged on both sides of the notch of the turntable.
与现有的技术相比,本环形穿丝吊装带的生产装置的优点在于:Compared with the existing technology, the advantages of the production device of the endless wire threading sling are:
1.在滚轮组带动中心线移动的同时,转盘转动使各线团围绕着中心线转动,这样就可以在中心线的外围绕上螺旋状的外围线,循环缠绕多圈以后即可形成无接头的环形绳束,整个操作过程非常方便。1. While the roller group drives the center line to move, the turntable rotates to make each thread ball rotate around the center line, so that a helical peripheral line can be wound around the center line, and a jointless joint can be formed after multiple rounds of circular winding The loop rope harness, the whole operation process is very convenient.
2.能够随时对环形穿丝吊装带的张紧度进行调整,使运转顺畅,外围线分布均匀,有效提高环形穿丝吊装带的质量,并且整体结构简单,成本较低,各部分协调工作。2. The tension of the ring threading sling can be adjusted at any time, so that the operation is smooth, the peripheral lines are evenly distributed, and the quality of the ring threading sling is effectively improved. The overall structure is simple, the cost is low, and all parts work in harmony.
3.生产工序简单,易于操作实施,生产效率高,能够根据不同的需要灵活地生产各种规格的环形穿丝吊装带。3. The production process is simple, easy to operate and implement, high production efficiency, and can flexibly produce various specifications of ring-threaded slings according to different needs.
附图说明Description of drawings
图1是本实用新型提供的环形穿丝吊装带的生产装置的立体图。Fig. 1 is a perspective view of the production device of the endless wire threading sling provided by the utility model.
图2是本实用新型提供的环形穿丝吊装带的生产装置的另一视角立体图。Fig. 2 is another perspective view of the production device of the endless wire threading sling provided by the utility model.
图3是本实用新型提供的环形穿丝吊装带的生产装置的主视图。Fig. 3 is a front view of the production device of the endless wire threading sling provided by the utility model.
图4是本实用新型提供的环形穿丝吊装带的生产装置的侧视图。Fig. 4 is a side view of the production device of the endless wire threading sling provided by the present invention.
图5是本实用新型提供的环形穿丝吊装带与套筒配合的结构示意图。Fig. 5 is a schematic diagram of the structure of the cooperation between the ring threading sling and the sleeve provided by the utility model.
图6是环形穿丝吊装带的局部剖视图。Fig. 6 is a partial sectional view of the endless wire threading sling.
图7是环形穿丝吊装带中环形绳束的结构示意图。Fig. 7 is a structural schematic diagram of the endless rope bundle in the endless wire threading sling.
图8是图7中A-A沿线的剖视图。Fig. 8 is a sectional view along line A-A in Fig. 7 .
图中,环形绳束1、环形穿丝吊装带11、中心线1a、外围线1b、带套2、固定板3、滑槽3a、滚轮组4、滚轮41、调节滚轮42、转盘5、线架51、线团52、缺口53、转动齿轮54、开口54a、挡板55、套筒6、条形槽6a、液压缸7、电机一8、主驱动齿轮81、副驱动齿轮82、同步传动带83、电机二9、并线盘10。In the figure, an
具体实施方式Detailed ways
如图1和图2所示,本环形穿丝吊装带的生产装置包括固定板3、滚轮组4、转盘5、套筒6、液压缸7、电机一8、电机二9等零部件。本装置用于生产由中心线1a和呈螺旋状缠绕在其外围的外围线1b所构成的无接头环形绳束1,与带套2组合后即可制得环形穿丝吊装11。As shown in Fig. 1 and Fig. 2, the production device of this annular threading sling includes components such as fixed
在固定板3上设有用于撑开环形穿丝吊装带11的滚轮组4,滚轮组4由多个滚轮组成。滚轮驱动装置与滚轮组4中的一个滚轮41相联并可通过该滚轮41带动环形穿丝吊装带11转动。滚轮驱动装置包括一个设置在固定板3上的电机二9,电机二9与固定板3上的滚轮41相联。The fixed
在固定板3的侧部设有一个转盘5,在转盘5上设有若干个用于放置线团52的线架51。转盘5具有一个供撑开在滚轮组4上的环形穿丝吊装带11进入并垂直穿过转盘5中心的缺口53。上述转盘5与一个当撑开在滚轮4上的环形穿丝吊装带11转动时可带动转盘5上的各个线架51绕环形穿丝吊装带11转动的转盘驱动装置相联接。转盘驱动装置包括一个与电机一8相联的主驱动齿轮81,在转盘5的底部中心设有一个与主驱动齿轮81相啮合的转动齿轮54,转动齿轮54具有与转盘上的缺口53上下对应的开口54a。在转动齿轮54旁还设有一个副驱动齿轮82,副驱动齿轮82通过同步传动带83与主驱动齿轮81相连。主驱动齿轮81和副驱动齿轮82对称设置在转盘缺口53的两侧。当主驱动齿轮81运行至转动齿轮54的缺口处时,主驱动齿轮81与转动齿轮54脱离,而此时副驱动齿轮82仍然与转动齿轮54啮合,因此可以继续带动其转动。A
本实施例还包括一个用于撑开设置在环形穿丝吊装带11外围带套2的套筒6,套筒6具有一个供撑开在滚轮4上的环形穿丝吊装11进入的条形槽6a。条形槽6a为一条轴向贯通的槽体。为了便于缠绕,转盘5的上方设有一个并线盘10,并线盘10上开有供撑开在滚轮4上的环形穿丝吊装带11进入并垂直穿过并线盘10中心的缺口53。并线盘10上的缺口与转盘上的缺口一样,是为了便于中心线放入,同时也便于缠绕完成后的无接头环形绳束取出。转盘5和并线盘10上的缺口53沿盘面径向设置,其外端设在盘面的外缘,内端位于盘面的中心,在其外端设置有挡板55。This embodiment also includes a sleeve 6 for stretching the
固定板3上还设有一个用于调节环形穿丝吊装带11张紧度的调节滚轮42,在固定板3上固定有一个液压缸7,液压缸7的活塞杆与调整滚轮42相联。固定板3上的调节滚轮42设置在开于其上的滑槽3a内,并可在液压缸7的作用下沿滑槽3a来回滑动。液压缸7上设有一个用于检测环形穿丝吊装带11张紧度的压力传感器,以便于及时调整张紧度。The fixed
本装置工作时,首先,将套有带套2并封闭成环形的中心线1a撑开在设置于固定板3上的滚轮组4上。当然在中心线1a上还要套上一个两端具有开口的筒状带套2。如图6所示,该带套2是套在一个同样套于中心线1a外围的套筒6上的,带套2压缩并固定在套筒6的外围。中心线1a装在滚轮组4上后,通过液压缸7控制其中一个可移动的调节滚轮42来调节中心线1a的张紧度,使其能在滚轮组4的带动下转动。When the device works, at first, the
然后,使中心线1a垂直穿过转盘5,在转盘5上的多个线架51上分别装上外围线线团52,各线团52的引出线分别与中心线1a固定连接。这里的中心线1a是由各外围线1b的内端合并后绕圈形成的,其末端固定通过透明胶或者胶水等方式固定。中心线1a与各外围线1b为一体式结构。Then, make the
完成上述步骤后即可开始绕制工作了。同时使位于滚轮组4上的中心线1a和位于转盘线架51上的外围线线团52转动,使线团52上的外围线1b沿着中心线1a呈螺旋状循环缠绕在中心线1a之外,形成环形绳束1。随着外围线1b螺旋状循环缠绕圈数的增加,通过可移动的调节滚轮42及时调节绕于滚轮组4上的环形绳束1的张紧度,使其能在滚轮组4的带动下转动。本实施例中,中心线1a每移动一米,绕制在其上的外围线1b的长度为1-50米。After completing the above steps, the winding work can start. At the same time, the
最后,环形绳束1绕制完成后,将其从滚轮组4上卸下并使线团52与环形绳束1分离,将带套2的两端采用缝合的方式固连后制得环形穿丝吊装。Finally, after the winding of the
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
尽管本文较多地使用了环形绳束1、环形穿丝吊装带11、中心线1a、外围线1b、带套2、固定板3、滑槽3a、滚轮组4、滚轮41、调节滚轮42、转盘5、线架51、线团52、缺口53、转动齿轮54、开口54a、挡板55、套筒6、条形槽6a、液压缸7、电机一8、主驱动齿轮81、副驱动齿轮82、同步传动带83、电机二9、并线盘10等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this paper uses more ring-shaped rope bundles 1, ring-shaped wire threading slings 11,
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2007201124187U CN201087306Y (en) | 2007-07-30 | 2007-07-30 | Production device for ring shaped wire-feeding lifting strap |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101105008B (en) * | 2007-07-30 | 2010-05-26 | 浙江双友物流器械股份有限公司 | Production device for ring threaded sling |
| CN102030258A (en) * | 2010-12-31 | 2011-04-27 | 巨力索具股份有限公司 | Equipment for manufacturing synthetic fiber bundle force circular lifting belt |
| CN105485249A (en) * | 2015-12-28 | 2016-04-13 | 盛利维尔(中国)新材料技术有限公司 | Making device for annular steel wire rope |
-
2007
- 2007-07-30 CN CNU2007201124187U patent/CN201087306Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101105008B (en) * | 2007-07-30 | 2010-05-26 | 浙江双友物流器械股份有限公司 | Production device for ring threaded sling |
| CN102030258A (en) * | 2010-12-31 | 2011-04-27 | 巨力索具股份有限公司 | Equipment for manufacturing synthetic fiber bundle force circular lifting belt |
| CN102030258B (en) * | 2010-12-31 | 2014-10-01 | 巨力索具股份有限公司 | Equipment for manufacturing synthetic fiber bundle force circular lifting belt |
| CN105485249A (en) * | 2015-12-28 | 2016-04-13 | 盛利维尔(中国)新材料技术有限公司 | Making device for annular steel wire rope |
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