CN201077877Y - Single ingot electric machine controlled semiautomatic rotor spinning machine - Google Patents
Single ingot electric machine controlled semiautomatic rotor spinning machine Download PDFInfo
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- CN201077877Y CN201077877Y CNU2007201107798U CN200720110779U CN201077877Y CN 201077877 Y CN201077877 Y CN 201077877Y CN U2007201107798 U CNU2007201107798 U CN U2007201107798U CN 200720110779 U CN200720110779 U CN 200720110779U CN 201077877 Y CN201077877 Y CN 201077877Y
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Abstract
The utility model relates to a semiautomatic rotor spinning machine controlled by single-spindle motor, belonging to a mechanical field of textile, which aims at the disadvantages that the prior semiautomatic rotor spinning machine can not realize the high-speed yarn spinning of above 100,000 rpm and also the full-automatic rotor spinning technique has complicated control and high cost. The utility model is composed of a plurality of similar yarn-spinning spindles, each yarn-spinning spindle comprises a yarn spinner, a yarn-leading roller, a horizontal movable yarn guide device, a reeling device and a semiautomatic joint device, the yarn-leading roller and the reeling device are together powered by a motor arranged at the yarn-spinning spindle, the yarn spinner is arranged with a rotor rotating-speed sensor and a rotor brake mechanism control electromagnet, the rotor rotating-speed sensor is connected with the computer, the semiautomatic joint device, the motor and the rotor brake mechanism control electromagnet are controlled by the computer. The utility model can make the semiautomatic rotor spinning machine with simple control and relative low cost realize the high-speed yarn-spinning of above 100,000 rpm per minute.
Description
Technical field
The utility model belongs to field of textile machinery, and is especially relevant with a kind of single ingot Electric Machine Control semiautomatic rotor spinning machine.
Background technology
The rotor spinning machine of prior art can be divided three classes according to the automaticity difference of joint: full-automatic rotor spinning machine, semiautomatic rotor spinning machine, complete manually joint rotor spinning machine.
Known basic complete manually joint rotor spinning machine has the work ingot position of a plurality of adjacent arrangements, they have a spinning organ that forms yarn respectively, one is used for yarn withdrawal device that yarn is drawn from spinning organ, one be used to make traverse yarn guide device that yarn crossovers reels and one with reel for yarn around the coiler device that holds the yarn tube.When rotor speed surpassed 60,000 rev/mins, the complete manually rotor spinning machine of joint had been difficult to finish joint, and joint is second-rate.
Each work ingot position of semiautomatic rotor spinning machine also has a requisite semi-automatic joining device.The joint work of existing semiautomatic rotor spinning machine is that a semi-automatic joining device that relies on each work ingot position to be equipped with is separately finished.Because the delivery roller and the Wound-up roller of each spinning spindle position are all driven by major axis, a shared power source that is positioned at the headstock or the tailstock, the yarn that draws of each ingot position is consistent with winding speed, so semiautomatic rotor spinning machine can only just can carry out the joint action when rotor speed is added to normal spinning speed.And when rotational speed of rotor surpassed 100,000 rev/mins, the semi-automatic joining device just was difficult to finish the joint action; And revolving cup also is the supporting of adopting direct bearing, and the rotating speed of this direct bearing generally is difficult to surpass 100,000 rev/mins, and therefore, the rotor speed that semiautomatic rotor spinning machine is actual when spinning is limited in below 100,000 rev/mins.
The automaticity of full-automatic rotor spinning machine is the highest, and it is also maximum that rotor speed has been up to 150,000 rev/mins, cost of investment.The joint work of the full-automatic a plurality of ingots of rotor spinning machine position is finished by means of the joint dolly of the touring work along a plurality of ingots position usually, when broken end appears in certain head of ingot, the joint dolly just moves to this ingot position and puts into duty, automatically finish the various actions of joint, it is cotton that particularly the joint dolly has been taken over feeding of this ingot position comprehensively, draw yarn, reel for yarn drives and control around waiting, can be implemented in and finish the joint action when rotational speed of rotor hangs down, acceleration synchronization along with revolving cup after joint is finished increases sliver feeding speed, draw yarn speed and winding speed, when rotor speed is added to normal spinning speed, the joint dolly is just the feeding of sliver, the winding function of yarn hands over to this ingot position, thereby reaches the purpose of low quick coupling high-speed spinning.But this joint trolley body and control are all very complicated, the cost costliness.
The utility model content
The technical assignment of the technical problems to be solved in the utility model and proposition is exactly to overcome the high-speed spinning that can't realize surpassing 100,000 rev/mins of rotational speed of rotor that existing semi-automatic joining rotor spinning technology exists, existing full-automatic rotor spinning technology control is defectives such as complexity, cost costliness very, provide a kind of control simple, cost is cheap relatively, can realize slow-speed of revolution joint, semiautomatic rotor spinning machine that high rotating speed spins.For this reason, the present invention is by the following technical solutions:
High speed semiautomatic rotor spinning machine, spinning spindle position by a plurality of similar adjacent arrangements is formed, each spinning spindle position comprises spinning organ, delivery roller, traverse yarn guide device, coiler device and semi-automatic joining device, it is characterized in that: the delivery roller of described each spinning spindle position and coiler device provide power by a motor that is arranged on this spinning spindle position jointly, described spinning organ is provided with rotational speed of rotor sensor and revolving cup braking mechanism control electromagnet, described rotational speed of rotor sensor links to each other with the control computer by holding wire and transmits signal, described semi-automatic joining device to it, motor links to each other with the control computer by holding wire with revolving cup braking mechanism control electromagnet and accepts its control.
As the further of technique scheme improved and replenish, the utility model also comprises following additional technical feature:
Described motor is the variable-frequency motor of Frequency Converter Control, makes motor speed constantly continuous variation as required.
Described motor can also be a servomotor.
Described motor can also be a stepper motor.
Wound-up roller in described motor, delivery roller and the coiler device all is equipped with synchronous pulley, and is sleeved on three synchronous pulleys with being with synchronously, and the three is linked to each other, and the kinetic force accurate transfer that guarantees separate electrical motor output is to delivery roller and Wound-up roller.
Described revolving cup braking mechanism control electromagnet is controlled the brake of revolving cup thereby reach by being connected with the device of rotor for spinning braking mechanism and the movable rack of spinning organ is controlled the device of rotor for spinning braking mechanism jointly.
Described control computer is Programmable Logic Controller (PLC).
Use the utility model can reach following beneficial effect: using in semiautomatic rotor spinning machine provides power by separate electrical motor to yarn withdrawal device and coiler device, and use the joint of double automatic piecing arrangement of control computer to trigger, the work of the running of separate electrical motor and revolving cup braking mechanism control electromagnet is controlled, realized the slow-speed of revolution joint that full-automatic rotor spinning machine could be realized, the function of high rotating speed spinning, make control simple, the semiautomatic rotor spinning machine of relative low price is broken through the bottleneck of 100,000 rev/mins of rotational speed of rotor, reaches complicated with control, the full-automatic revolving cup of cost costliness spins 150,000 rev/mins of suitable rotational speed of rotor.
Description of drawings
Fig. 1 is the sectional view of a spinning spindle position of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is described in detail.
On a single ingot Electric Machine Control semiautomatic rotor spinning machine is vertical a plurality of spinning spindle positions are as shown in Figure 1 arranged, and this spinning spindle position is symmetrically distributed in the both sides of equipment.
As shown in Figure 1, each spinning spindle position of the present utility model all comprises spinning organ 1, delivery roller 3, semi-automatic joining device 4, traverse yarn guide device 5, coiler device 6, motor 21 and the control computer 2 the sliver spun yarn.Spinning organ 1 is provided with rotational speed of rotor sensor 26, revolving cup braking mechanism control electromagnet 7, gives cotton control electromagnet 9, movable rack 10 and revolving cup braking mechanism 25, revolving cup 24, and coiler device 6 comprises bobbin cradle 18 and Wound-up roller 17.Be installed with synchronous pulley 22 on the motor 21, be installed with synchronous pulley 19 on the Wound-up roller 17, be installed with synchronous pulley 14 on the delivery roller 3, be with 20 to be set on the synchronous pulley 14,19,22 synchronously, revolving cup braking mechanism control electromagnet 7 links to each other with revolving cup braking mechanism 25 respectively with movable rack 10.The semi-automatic joining device is provided with heavy yarn electromagnet 13 and reels and starts electromagnet 16.Delivery roller 3, rotational speed of rotor sensor 26, revolving cup braking mechanism control electromagnet 7, link to each other for cotton control electromagnet 9, heavy yarn electromagnet 13 with control computer 2 by holding wire, motor 21 by frequency converter 12 with control computer 2 and link to each other.Control computer 2 also is connected with start button 11.
The spinning process of rotor spinning machine is well-known: sliver 8 is by feeding spinning organ 1,1 li of spinning organ, sliver is become filament by a minute comb shredding, filament is arrived revolving cup 24 by gas delivery, under the effect of the revolving cup 24 that rotates at a high speed, fiber is condensed, twisting forms yarn, yarn is by delivery roller 3 and press yarn roller 15 clampings traction, and by the Wound-up roller 17 bobbin coiling resultant yarn tube that drives, yarn makes the cross winding of yarn tube by the guiding of traversing of traverse yarn guide device 5, the yarn tube is by bobbin cradle 18 clampings rotations, manually fallen on the yarn tube conveyer belt 23 after being wound up into the diameter that needs when the yarn tube.
After broken end or full tube take place, restart spinning and all need carry out joint in spinning process.Rotational speed of rotor can not be too high during joint, otherwise just be difficult to joint or joint quality is too poor.The utility model can be implemented in rotational speed of rotor and carries out joint when low, and the speed when each rotatable parts accelerates to normal spinning synchronously behind joint, improves the production efficiency of semiautomatic rotor spinning machine greatly.The joint process is specific as follows:
Open 10 pairs of spinning organ inside of movable rack of spinning organ and manually clean, movable rack 10 and revolving cup braking mechanism control this moment electromagnet 7 drives revolving cup braking mechanism 25 simultaneously, and revolving cup 24 is stopped operating; After the cleaning of finishing spinning organ inside, the movable rack 10 of the spinning organ that closes, at this moment revolving cup 24 is still checked by the braking mechanism 25 that braking mechanism control electromagnet 7 drives, and when seed yarn is placed into doffing tube, the artificial preparation of semi-automatic joining is finished; Afterwards, click start button 11, control computer 2 is issued braking mechanism control electromagnet 7 release signals, braking mechanism control electromagnet 7 discharges, make braking mechanism 25 decontrol revolving cup 24, revolving cup 24 begins to quicken, the rotating speed of revolving cup 24 is by 26 monitorings of rotational speed of rotor sensor, the signal feedback that monitors is to control computer 2, the joint speed that reaches setting when rotational speed of rotor is for example 80,000 rev/mins the time, control computer 2 sends instruction and starts the joint action, controls to cotton electromagnet 9 by the parameter of setting, heavy yarn electromagnet 13, and startup electromagnet 16 actions of reeling, finish joint; In the process that whole revolving cup quickens, motor 21 progressively quickens by the constant condition of maintenance yarn twist under the control of control computer 2 and frequency converter 12, delivery roller 3 and Wound-up roller 17 quicken synchronously, when revolving cup accelerates to normal spinning speed for example 130,000 rev/mins the time, required speed when drawing yarn speed and winding speed and also having accelerated to normal spinning.So just finished whole joint process.
Claims (7)
1. single ingot Electric Machine Control semiautomatic rotor spinning machine, spinning spindle position by a plurality of similar adjacent arrangements is formed, each spinning spindle position comprises spinning organ (1), delivery roller (3), traverse yarn guide device (5), coiler device (6) and semi-automatic joining device (4), it is characterized in that: delivery roller of described each spinning spindle position (3) and coiler device (6) provide power by a motor (21) that is arranged on this spinning spindle position jointly, described spinning organ (1) is provided with rotational speed of rotor sensor (26) and revolving cup braking mechanism control electromagnet (7), described rotational speed of rotor sensor (26) links to each other with control computer (2) by holding wire and transmits signal, described semi-automatic joining device (4) to it, motor (21) links to each other with control computer (2) by holding wire with revolving cup braking mechanism control electromagnet (7) and accepts its control.
2. single ingot Electric Machine Control semiautomatic rotor spinning machine according to claim 1 is characterized in that: described revolving cup braking mechanism control electromagnet (7) is connected with revolving cup braking mechanism in the spinning organ (1).
3. single ingot Electric Machine Control semiautomatic rotor spinning machine according to claim 2, it is characterized in that: described motor (21) is the variable-frequency motor of Frequency Converter Control.
4. single ingot Electric Machine Control semiautomatic rotor spinning machine according to claim 2, it is characterized in that: described motor (21) is a servomotor.
5. single ingot Electric Machine Control semiautomatic rotor spinning machine according to claim 2, it is characterized in that: described motor (21) is a stepper motor.
6. according to claim 3,4 or 5 described single ingot Electric Machine Control semiautomatic rotor spinning machines, it is characterized in that: be installed with synchronous pulley (22) on the described motor (21), be installed with synchronous pulley (14) on the delivery roller (3), be installed with synchronous pulley (19) on the Wound-up roller (17) in the coiler device (6), and, the three is linked to each other with being with 20 to be sleeved on the synchronous pulley (22,14,19) synchronously.
7. single ingot Electric Machine Control semiautomatic rotor spinning machine according to claim 2 is characterized in that: described control computer (2) is a Programmable Logic Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201107798U CN201077877Y (en) | 2007-06-19 | 2007-06-19 | Single ingot electric machine controlled semiautomatic rotor spinning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201107798U CN201077877Y (en) | 2007-06-19 | 2007-06-19 | Single ingot electric machine controlled semiautomatic rotor spinning machine |
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| Publication Number | Publication Date |
|---|---|
| CN201077877Y true CN201077877Y (en) | 2008-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201107798U Expired - Fee Related CN201077877Y (en) | 2007-06-19 | 2007-06-19 | Single ingot electric machine controlled semiautomatic rotor spinning machine |
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| CN (1) | CN201077877Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101328628B (en) * | 2007-06-19 | 2011-05-04 | 浙江日发纺织机械有限公司 | High speed semiautomatic rotor spinning machine |
| CN103437004A (en) * | 2013-08-07 | 2013-12-11 | 经纬纺织机械股份有限公司 | Semiautomatic piecing device and method of rotor spinning machine |
| CN105063821A (en) * | 2015-08-21 | 2015-11-18 | 江南大学 | Rotor spinning method and device adopting three-cotton-sliver asynchronous input and multi-stage carding |
| CN105113066A (en) * | 2015-08-21 | 2015-12-02 | 江南大学 | Rotor spinning method and device for five-silver asynchronous input and three-level carding |
| CN114687023A (en) * | 2020-12-30 | 2022-07-01 | 苏州多道自动化科技有限公司 | Intelligent spinning production system and optimization method |
-
2007
- 2007-06-19 CN CNU2007201107798U patent/CN201077877Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101328628B (en) * | 2007-06-19 | 2011-05-04 | 浙江日发纺织机械有限公司 | High speed semiautomatic rotor spinning machine |
| CN103437004A (en) * | 2013-08-07 | 2013-12-11 | 经纬纺织机械股份有限公司 | Semiautomatic piecing device and method of rotor spinning machine |
| CN105063821A (en) * | 2015-08-21 | 2015-11-18 | 江南大学 | Rotor spinning method and device adopting three-cotton-sliver asynchronous input and multi-stage carding |
| CN105113066A (en) * | 2015-08-21 | 2015-12-02 | 江南大学 | Rotor spinning method and device for five-silver asynchronous input and three-level carding |
| CN105063821B (en) * | 2015-08-21 | 2018-01-19 | 江南大学 | The asynchronous input of three slivers and the revolving cup spinning method and device of more fractions comb |
| CN105113066B (en) * | 2015-08-21 | 2018-02-16 | 江南大学 | The asynchronous input of five slivers and the revolving cup spinning method and device of three fractions comb |
| CN114687023A (en) * | 2020-12-30 | 2022-07-01 | 苏州多道自动化科技有限公司 | Intelligent spinning production system and optimization method |
| CN114687023B (en) * | 2020-12-30 | 2023-05-12 | 苏州多道自动化科技有限公司 | Intelligent spinning production system and optimization method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080625 Termination date: 20100619 |