CN201075173Y - Grouting intelligent monitoring instrument - Google Patents

Grouting intelligent monitoring instrument Download PDF

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Publication number
CN201075173Y
CN201075173Y CNU2007200646758U CN200720064675U CN201075173Y CN 201075173 Y CN201075173 Y CN 201075173Y CN U2007200646758 U CNU2007200646758 U CN U2007200646758U CN 200720064675 U CN200720064675 U CN 200720064675U CN 201075173 Y CN201075173 Y CN 201075173Y
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CN
China
Prior art keywords
unit
grouting
signal input
central control
control unit
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Expired - Fee Related
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CNU2007200646758U
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Chinese (zh)
Inventor
黎颖
曹聪颖
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HUNAN NUOWEI SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
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HUNAN NUOWEI SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
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Priority to CNU2007200646758U priority Critical patent/CN201075173Y/en
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Abstract

The utility model discloses a grouting intelligent monitor, comprising a CPU, a first signal input isolation unit, a second signal input isolation unit, a memory unit, and a DC power supply unit used for providing power for all the parts. The first signal input isolation unit and the second signal input isolation unit which are respectively connected with all sensors in two grouting passages are connected with the input terminal of the CPU; both the first signal input isolation unit and the second signal input isolation unit comprise signal isolation units and AD conversion units. The memory unit which is used for storing control programs and various monitoring parameters is connected with the CPU. The utility model is the grouting intelligent monitor which has the advantages of simple and compact structure, low cost, simple operation, monitoring the grouting operation in two passages at the same time, thus improving working efficiency.

Description

The grouting intelligent monitor
Technical field
The utility model is mainly concerned with monitoring equipment field in the waterwork industry, refers in particular to a kind of grouting intelligent monitor.
Background technology
At present, aspects such as dam or rock mass reinforcing in the waterwork field, usually the construction method that adopts is: anchoring, grouting, draining, excavation backfill etc., wherein grouting be wherein most widely used, difficulty is maximum, also is one of the most effective worker's method.Along with electronic science and technology and fast development of computer technology, intelligence grouting monitor is introduced in grouting record field gradually, and will replace original hand-kept pattern fully.In the prior art, general grouting monitoring equipment is divided into PC series and embedded series according to system's operation platform.Wherein, PC series is many to be hardware platform with commercial notebook computer, be software platform with Microsoft Windows system, but adopt notebook as hardware platform, and be not a wise move for the scene of circumstance complication; And embedded series is that the employing single-chip microcomputer is the registering instrument of core, how based on 8 or 16 bit processors, still can only monitor the grouting operation process of a passage, and in processing speed, software systems all are in than low level.
The utility model content
Problem to be solved in the utility model just is: the technical matters that exists at prior art, thereby the utility model provide a kind of simple and compact for structure, with low cost, easy and simple to handle, can detect the grouting intelligent monitor that two passages grouting operation is increased work efficiency simultaneously.
For solving the problems of the technologies described above, the solution that the utility model proposes is: a kind of grouting intelligent monitor, it is characterized in that: it comprises central control unit, first signal input isolated location, secondary signal input isolated location, storage unit and the dc power supply unit that is used for to above each parts power supply, first signal input isolated location that links to each other with each sensor in two grouting channel respectively links to each other with the input end of central control unit with secondary signal input isolated location, first signal input isolated location and secondary signal input isolated location include Signal Spacing unit and AD converting unit, are used for the storage unit of storage control program and various monitoring parameters to link to each other with central control unit.
Described central control unit links to each other with display unit by the display interface unit.
Described central control unit links to each other with external network by network interface unit.
Described central control unit links to each other with keyboard unit by the keyboard scan unit.
Compared with prior art, advantage of the present utility model just is:
1, grouting intelligent monitor of the present utility model, simple and compact for structure, easy and simple to handle, on Embedded basis, utilize a hardware platform can write down the various data of two passages grouting operation simultaneously fully, and each channel monitoring is separate, be equivalent to two homotype monitors and work simultaneously, greatly reduce the cost of monitoring equipment, reduce by 40% approximately than traditional scheme; Simultaneously, two passages grouting monitoring only needs one man operation, has improved work efficiency greatly, has saved man-hour;
2, grouting intelligent monitor of the present utility model, can monitor four parameter systemic circulations in the grouting operation simultaneously, it is respectively flow (comprise into slurry and return slurry), pressure, density and displacement, and the increase of these parameters makes report data can objectively reflect the truth of grouting more;
3, grouting intelligent monitor of the present utility model can be monitored grouting process such as bore flushing, simple and easy setting-out, one-point method setting-out, five-spot setting-out, ordinary cement grouting, cement clay grouting, GIN grouting in the filling process, record;
4, grouting intelligent monitor of the present utility model, various data formation curve automatically of each monitoring, as P-Q (pressure-flow) curve, the P-V curve, density data curve etc., easy and simple to handle;
5, grouting intelligent monitor of the present utility model has mass storage function, and provide inquire about later, transfer, printing function;
6, grouting intelligent monitor of the present utility model provides the inside and outside printer of putting simultaneously, and wherein built-in printer has the advantage of real time print, and external printer has the advantage easily of consulting, file;
7, grouting intelligent monitor of the present utility model can export to master system by USB interface with data, in conjunction with grouting arrangement software, can realize the advanced analysis and the arrangement of data.
8, grouting intelligent monitor of the present utility model, stable performance has good corrosion resistance and anti-interference, can adapt to multiple rugged surroundings, can under moist rugged environment, work, environment temperature-20 ℃ ~ 60 ℃ of energy operate as normal, it is applied widely;
9, grouting intelligent monitor of the present utility model, beautiful interface, generous, workable;
10, grouting intelligent monitor of the present utility model provides RS485 interface, has favorable expansibility, can realize the function of communication with the external world.
Description of drawings
Fig. 1 is the principle of work synoptic diagram of grouting monitoring system;
Fig. 2 is a structural framing synoptic diagram of the present utility model;
Schematic flow sheet when Fig. 3 is the utility model work;
Fig. 4 is the utility model principle level figure;
Fig. 5 is the circuit theory synoptic diagram of central control unit in the utility model;
Fig. 6 is the circuit theory synoptic diagram of A/D converting unit in the utility model;
Fig. 7 is the circuit theory synoptic diagram of network interface unit in the utility model;
Fig. 8 is the circuit theory synoptic diagram of keyboard scan unit in the utility model;
Fig. 9 is the circuit theory synoptic diagram of display interface unit in the utility model;
Figure 10 is the circuit theory synoptic diagram of dc power supply unit in the utility model;
Figure 11 is the circuit theory synoptic diagram of storage unit in the utility model;
Figure 12 is the circuit theory synoptic diagram of print unit in the utility model;
Figure 13 is the circuit theory synoptic diagram of Signal Spacing unit in the utility model;
Marginal data
1, central control unit 2, first signal input isolated location
3, secondary signal input isolated location 4, storage unit
5, Signal Spacing unit 6, AD converting unit
7, display interface unit 8, display unit
9, dc power supply unit 10, network interface unit
11, keyboard scan unit 12, keyboard unit
13, tank diameter 14, grouting pump
15, advance to starch flowmeter 16, wellhole
17, pressure valve 18, pressure gauge
19, tensimeter 20, densitometer
21, return pipe 22, return the slurry flowmeter
23, pulp-inlet pipe 24, print unit
Embodiment
Below with reference to the drawings and specific embodiments the utility model is described in further details.
As Fig. 1, Fig. 2 and shown in Figure 4, grouting intelligent monitor of the present utility model, it comprises central control unit 1, first signal input isolated location 2, secondary signal input isolated location 3, storage unit 4 and the dc power supply unit 9 that is used for to above each parts power supply, first signal input isolated location 2 that links to each other with each sensor in two grouting channel respectively links to each other with the input end of central control unit 1 with secondary signal input isolated location 3, first signal input isolated location 2 and secondary signal input isolated location 3 include Signal Spacing unit 5 and AD converting unit 6, are used for the storage unit 4 of storage control program and various monitoring parameters to link to each other with central control unit 1.In the present embodiment, central control unit 1 links to each other with display unit 8 by display interface unit 7.Central control unit 1 links to each other with external network by network interface unit 10.Central control unit 1 links to each other with keyboard unit 12 by keyboard scan unit 11.Central control unit 1 links to each other with keyboard unit 12 by keyboard scan unit 11
As shown in Figure 5, in the present embodiment, central control unit 1 adopts U201 LPC2200, and U501 is 485 chip for driving, and central control unit 1 is by the chip communication of U501 and AD converting unit 6.X1, R212, C202, C203 are the clock source of central control unit 1, rise to about 44M behind the frequency multiplication of phase locked loop in central control unit 1, as system's operation dominant frequency.C501, C502 are the power supply decoupling capacitance.All pins of central control unit 1 link to each other with other circuit unit by JP202, JP203, JP204, JP205.
As shown in Figure 6, be the circuit of AD converting unit 6 in the present embodiment, the simulating signal that each sensor acquisition arrives in the grouting operation is imported so far behind Signal Spacing unit 5, delivers to central control unit 1 and participate in computing after the AD conversion.Wherein, U607; U608 is two 8 8-digit microcontrollers with 8 path 10 bit A/D converters; CZ601 wherein; CZ602 is to U607; the ISP (online programmable) of U608 programming downloads mouth; after programming first time program; just inoperative; S603; S604; S605; S606 is respectively two microcontroller ISP and downloads enable switch; when switch is connected with ground; enable ISP; otherwise forbid ISP; code in the ROM will be protected; two chips keep communicating by letter with central control unit 1 by 485 buses; U605; U606 is 485 bus drivers, and in software protocol, U607 is addressed to 01; U608 is addressed to 02; import by CJ604 from the analog quantity that peripheral analog sensor collects, wherein the analog quantity of a grouting system inputs to 22 of U607; 24; 25; 27; 28 pins, the analog quantity of No. two grouting system inputs to 22 of U608; 24; 25; 27; 28 pins.JP602 is a pilot lamp control pin, when bus is communicated by letter, controls external pilot lamp flicker by U607, U608, works to show.
As shown in Figure 7, be the circuit of network interface unit in the present embodiment 10, because system power supply is 3.3V, so should use SP3232E to carry out the RS232 level conversion, SP3232E is the RS232 conversion chip of 3V working power.In addition, the UART1 of LPC2000 series A RM7 controller has complete modulator-demodular unit (Modem) interface, so want 8 road RS232 conversion chip SP3243ECA.The user directly connects Modem by CZ3, by the UART1 of LPC2000 series A RM7 microcontroller control Modem dialing, communication etc.All-round pin (P0.14 mouth) of LPC2000 series A RM7 micro controller I SP and DCD1 function pin multiplexing, the P0.14 mouth is a low level when system reset, then enters the ISP state.
As shown in Figure 8, in the present embodiment, have 20 buttons, link to each other I with keyboard scan unit 11 by JP2 2The keyboard unit 12 and the LED chip for driving ZLG7290 of C interface carry out keyboard scan.X1, C1, C2 are the clock source of ZLG7290.ZLG7290 adopts the 3.3V power supply, reset pin links to each other with systematic reset signal nRST, when replying the position by cable or the ZLG7290 that can reset simultaneously during hand-reset in the system, the keyboard interrupt output signal of ZLG7290 links to each other with LPC2210 interrupt pin P0.30, when button was pressed, ZLG7290 will export look-at-me notice LPC2210.
As shown in Figure 9, be the circuit of display interface unit 7 in the present embodiment, 74LS138 finishes address decoding and realizes the sheet of display interface is selected, and processor is finished writing display data and address by the JP209 interface.
As shown in figure 10, circuit for dc power supply unit in the present embodiment 9, by J1 power interface input 28V and 15V AC power, be rectified into direct supply through D3, D4, through C113, C117 filtering, electric current backflow when D105,101,107 prevents fault damages voltage-stabilizing device, by LM2575 power supply is distinguished voltage stabilizing to 5V, 12V, 24V then, re-use LDO chip (low pressure reduction power supply chip) voltage stabilizing output 3.3V and 1.8V voltage.What the voltage stabilizing chip of the 5V power circuit that designs on the schematic diagram used is the LM2575 switching power source chip.The LDO chip adopts SPX1117M3-1.8TSPX1117M3-3.3 respectively, its characteristics are that output current is big, output voltage precision height, good stability, because LPC2000 series A RM7 microcontroller has independently analog power and simulation ground pin, in order to reduce noise and the probability of makeing mistakes, analog power and digital power should be isolated.Here use inductance 13, the L4 of 10 μ H to realize isolated from power (high frequency noise is isolated), and when the design pcb board, adopt large tracts of land to apply ground, to reduce noise.SPX1117 series LDO chip output current can reach 800mA, and the precision of output voltage also has electric current restriction and heat protection function in ± 1%, be widely used in fields such as hand-held instrument, digital household appliances and Industry Control.During use, its output terminal needs the tantalum electric capacity of one at least 10 μ F to improve moment attitude response and stability.
As shown in figure 11, storage unit 4 has been expanded 2MB NOR FLASH in the present embodiment, and model is that SST39VF160 and 8MB PSRAM model are MT45W4MW16.Wherein SST39VF160 is the procedure stores chip, be used for program code stored, during production by special-purpose tools of solidifying with the disposable burning of program, MT45W4MW16 is the high speed endoparticle, when being used for program run for making high-speed internal memory, finish functions such as exchanges data, upgrading is changed the inherence conveniently for the convenience of the user, and the internal memory socket is set on mainboard.
As shown in figure 12, in the present embodiment, the utility model comprises a printing list unit 24, links to each other with parallel printer, it has the interface and the sequential of standard, but its voltage is according to 5V design, but the I/O mouth of LPC2000 series is 3.3V, is the driving force that guarantees output, its data port has increased line driver 74HC245, and the control mouth also must carry out level conversion, and this realizes that by the CMOS gate circuit circuit of parallel printer interface is seen Figure 12.Because the I/O mouth of LPC2000 series can bear the 5V input,, can increase security but increase it so the resistance among the figure not necessarily.
As shown in figure 13, simulating signal is isolated: in a lot of systems, simulating signal must be isolated.Signal Isolation Technology is to make simulating signal not exist the electric current that passes through barrier between transmission and the receiving end to connect when sending.This allow to send and the receiving end ground or the difference of reference level outward can be up to several kilovolts, and has prevented to damage the differently loop current between the current potential of signal.The noise of signal ground can make signal impaired.Isolation can make Signal Separation to a clean signaling subsystem ground between sensor, instrument and meter or control system and the power supply and isolate mutually, thus the work safety of assurance total system device, reliable and stable.Realize transmission of industry spot Signal Spacing and conversion, ground wire disturbs and suppresses the long-range undistorted transmission of signal, the isolated variable of instrument and meter and sensor signal.As shown in figure 13, ISO 4-20mA series sensor current signal is converted to the voltage signal of 1-5V through R301, R302, RP1, the RP1 effect is that benchmark is regulated, V142G1 is a signal isolator, it is one is light signal with electrical signal conversion, the HNR200 linear optical coupling realizes that 3 pin can obtain the 1-5V voltage signal after the conversion.Another problem to Signal Spacing is the required power consumption of isolated amplifier input stage, and the input impedance of isolated amplifier and the equivalent resistance of self are the key points of problem.And output stage is a benchmark with casing or ground usually, and input stage is floated usually on another current potential.Therefore, the power supply of input stage also must be isolated.DC/DC is integrated into V142G1 forms a complete Signal Spacing module.
Principle of work: referring to shown in Figure 1, with a road in the two-way grouting operation is example, in filling process, at first the grout with certain proportioning injects tank diameter 13 stirrings, by grouting pump 14 slurries are pressed into wellhole 16 along pulp-inlet pipe 23 subsequently, the slurries that partly or entirely can't infiltrate the rock stratum in the wellhole 16 are under the effect of wellhole 16 internal pressures, flow out by return pipe 21, flow through tensimeter 19, pressure valve 17, return slurry flowmeter 22, densitometer 20 and return tank diameter 13 at last, after stirring, repeat this process, finish up to grouting.In this process, the slurries that flow through pulp-inlet pipe 23 are by advancing to starch flowmeter 15 meterings, flowing through the slurries that return slurry flowmeter 22 measures by returning slurry flowmeter 22, separately signal is delivered to the Signal Spacing passage of monitoring system of the present invention, input to CPU (central processing unit) through the AD ALT-CH alternate channel, calculate the two difference by monitoring system, be the actual slurry amount that pours in the wellhole 16.Return the pressure valve 17 of starching in the loop by adjusting, can change the pressure in the wellhole 16, the big more infiltration that is beneficial to slurries to the rock stratum more of pressure, but pressure should be suitable, pressure gauge 18 is delivered to the Signal Spacing passage of monitoring system of the present invention with force value, inputs to central control unit 1 through the AD ALT-CH alternate channel, and system writes down and analyzes, if actual pressure and design pressure deviation are bigger, the force value of demonstration will be warned with yellow.As shown in Figure 3, because monitor of the present utility model adopts embedded OS, therefore two threads in the middle of can be regarded two application programs in the operating system as, from user's angle, two application programs are concurrent, and are separate, can move simultaneously, from the angle of microcosmic, two programs are by the priority timesharing scheduling of operating system according to each thread, but finally can both finish task separately on time.

Claims (5)

  1. One kind grouting intelligent monitor, it is characterized in that: it comprises central control unit (1), first signal input isolated location (2), secondary signal input isolated location (3), storage unit (4) and be used for dc power supply unit (9) to above each parts power supply, first signal input isolated location (2) that links to each other with each sensor in two grouting channel respectively links to each other with the input end of central control unit (1) with secondary signal input isolated location (3), first signal input isolated location (2) and secondary signal are imported isolated location (3) and are included Signal Spacing unit (5) and AD converting unit (6), are used for the storage unit (4) of storage control program and various monitoring parameters to link to each other with central control unit (1).
  2. 2. grouting intelligent monitor according to claim 1 is characterized in that: described central control unit (1) links to each other with display unit (8) by display interface unit (7).
  3. 3. grouting intelligent monitor according to claim 1 and 2 is characterized in that: described central control unit (1) links to each other with external network by network interface unit (10).
  4. 4. grouting intelligent monitor according to claim 1 and 2 is characterized in that: described central control unit (1) links to each other with keyboard unit (12) by keyboard scan unit (11).
  5. 5. grouting intelligent monitor according to claim 3 is characterized in that: described central control unit (1) links to each other with keyboard unit (12) by keyboard scan unit (11).
CNU2007200646758U 2007-10-10 2007-10-10 Grouting intelligent monitoring instrument Expired - Fee Related CN201075173Y (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102629107A (en) * 2012-04-18 2012-08-08 长沙理工大学 Pressure closed loop control method for large-circulation grouting monitor system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102629107A (en) * 2012-04-18 2012-08-08 长沙理工大学 Pressure closed loop control method for large-circulation grouting monitor system

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080618

Termination date: 20151010

EXPY Termination of patent right or utility model