The model utility content
The purpose of this utility model is compare with similar turbine over template guaranteeing, can reliably realize preventing improving under the prerequisite of steam turbine generation hypervelocity accident the performance index of template, strengthens function, the raising level of integration reduces cost simultaneously.
The technical solution of the utility model is as follows:
A kind of Multifunction can accurately be measured slow-revving turbine over template, comprise signal processing system and power subsystem, it is characterized in that: described signal processing system comprises rate signal conditioning module, current signal conditioning module, ADC module, DAC module, MCU module, CPLD module, relay control module, digital display modular; Be provided with magnetoresistive type velocity transducer and electric convolution speed sensor signal collecting treatment circuit in the described rate signal conditioning module, and be connected with the ADC module; The CPLD module that described DAC module, relay control module and being used to controlled ADC module samples frequency is connected; Described CPLD module is connected by SPI with the MCU module; Described digital display modular links to each other by UART with the MCU module.
Described ADC module is an analog-to-digital conversion module, and the DAC module is a D/A converter module, and the MCU module is a single-chip microcomputer, and the CPLD module is the programmed logic control module, and SPI is exactly the full duplex synchronous communication interface, and UART is exactly an asynchronous serial communication interface.
Described MCU module comprises the MCU hardware module of transmission signal and the MCU software module of processing signals.
Described rate signal conditioning module comprises that frequency signal puts in order wave circuit, accurate amplification circuit, phase-locked loop circuit, and described phase-locked loop circuit is connected with electric convolution speed sensor signal collecting treatment circuit with the magnetoresistive type velocity transducer.
Described current signal conditioning module is by adopting four modules of isolating the amplification processing to form.
Described relay control module comprises four relays.
Described MCU hardware module comprises the Electrically Erasable Read Only Memory EEROM circuit in growth data space when being used for the MCU software module calculates and is used for the static Nonvolatile ferroelectric memory FRAM circuit of preserving essential running parameter.Rate signal that the MCU hardware module is collected through the CPLD module by the MCU software module and current signal calculate and judge whether speed transfinites, whether acceleration transfinites, the balance of power, load, controls the actuating of relay of output of DAC module and relay control module again.
Described magnetoresistive type velocity transducer and electric convolution velocity transducer are that wire jumper is selected configuration.The magnetoresistive type velocity transducer and the electric convolution speed sensor signal collecting treatment circuit that dispose simultaneously in the rate signal conditioning module, the rate signal that collects is sent into ADC module and phase-locked loop circuit through whole ripple, amplification after handling simultaneously, directly send into the ADC module through the current signal that the current signal conditioning module was nursed one's health, again the signal after ADC module and phase-locked loop circuit processing is sent into the CPLD module.
Described template is the power supply of two-way 24VDC power supply, and described power subsystem is made up of DC-DC general power conversion module and six isolation DC-DC power modules that two direct currents become direct current (conversions of different DC electrical source values).
Beneficial effect of the present invention is as follows:
What the whole template of the utility model adopted is modular design, form integrated level and anti-interference have been improved, can reliably realize preventing improving under the prerequisite of steam turbine generation hypervelocity accident the performance index of template, strengthen function, improve level of integration, also can reduce production costs simultaneously; Guarantee the demand of external variety classes velocity transducer, improved the signal handling capacity of template; Template adopts the power supply of two-way 24VDC power supply, any one road power failure, do not influence the template proper functioning, power subsystem is made up of two DC-DC general power conversion modules and six isolation DC-DC power modules, guarantee the work independence between current signal conditioning module, DAC module, relay control module and template simulation, the digital channel, improved the job security of template.
Embodiment
Embodiment 1
As shown in Figure 1, a kind of Multifunction can accurately be measured slow-revving turbine over template, adopt modular design, form integrated level and anti-interference etc. have been improved, this template comprises signal processing system and power subsystem 10, and described signal processing system comprises rate signal conditioning module 1, current signal conditioning module 2, ADC module 3, DAC module 4, MCU module, CPLD module 5, relay control module 6, digital display modular 7; In order to realize the adaptability of template to dissimilar velocity transducers, improve its signal handling capacity, be provided with magnetoresistive type velocity transducer and electric convolution speed sensor signal collecting treatment circuit in the described rate signal conditioning module 1, and be connected with ADC module 3; The CPLD module 5 that described DAC module 4, relay control module 6 and being used to controlled ADC module 3 sample frequencys is connected; Described CPLD module 5 is connected by SPI with the MCU module; Described digital display modular 7 links to each other by UART with the MCU module.
Described MCU module comprises the MCU hardware module 8 of transmission signal and the MCU software module 9 of processing signals.
Described rate signal conditioning module 1 comprises that frequency signal puts in order wave circuit 11, accurate amplification circuit 12, phase-locked loop circuit 13, and described phase-locked loop circuit 13 is connected with electric convolution speed sensor signal collecting treatment circuit with the magnetoresistive type velocity transducer.
Described current signal conditioning module 2 is by adopting four modules of isolating the amplification processing to form.
Described relay control module 6 comprises four relays.
Described MCU hardware module 8 comprises the Electrically Erasable Read Only Memory EEROM circuit in growth data space when being used for MCU software module 9 calculates and is used for the static Nonvolatile ferroelectric memory FRAM circuit of preserving essential running parameter.Rate signal that collects through CPLD module 5 by 9 pairs of MCU hardware modules 8 of MCU software module and current signal calculate and judge whether speed transfinites, whether acceleration transfinites, the balance of power, load, controls the actuating of relay of 4 outputs of DAC module and relay control module 6 again.
Described magnetoresistive type velocity transducer and electric convolution velocity transducer are that wire jumper is selected configuration.The magnetoresistive type velocity transducer and the electric convolution speed sensor signal collecting treatment circuit that dispose simultaneously in the rate signal conditioning module 1, the rate signal that collects is sent into ADC module 3 and phase-locked loop circuit 13 through whole ripple, amplification after handling simultaneously, directly send into ADC module 3 through the current signal that current signal conditioning module 2 was nursed one's health, again the signal after ADC module 3 and phase-locked loop circuit 13 processing is sent into CPLD module 5.
Described template adopts the power supply of two-way 24VDC power supply, any one road power failure, do not influence the template proper functioning, power subsystem 10 isolates the DC-DC power modules by two DC-DC general power conversion modules and six and several groups of power converting circuits are formed, guarantee the work independence between current signal conditioning module, DAC module, relay control module and template simulation, the digital channel, improved the job security of template.
Embodiment 2
A kind of Multifunction can accurately be measured slow-revving turbine over template; for realizing newly-increased judge power, load unbalanced function; template configuration four road current signals receive, conditioning circuit is used for receiving the 4-20mA current signal of representing three tunnel row pressure power, one tunnel electric power respectively that transmits; and every road processing circuit all adopts isolation processing; guaranteed the independence of its work; improved reliability, the current signal that collects is sent into MCU software module 9 and is calculated and judge after ADC module 3 analog-to-digital conversion.
For improving the disposed of in its entirety ability and the speed of response of template, template has adopted high-performance 16 single-chip microcomputers and high performance programmable logic array CPLD module 5 formation control cores fast, this control core access speed is exceedingly fast, pass through the I/O mouth that CPLD module 5 is enriched simultaneously, can simplify the template circuit, improve form integrated level, thereby strengthen the template reliability.
For meeting or exceeding the performance on testing the speed with class template, template adopts special-purpose 16 A/D chips to join MCU inner high speed working cell and signals of rotational speed sensor is sampled and handles, in MCU software module 9, adopted simultaneously unique software filtering algorithm, effectively raise the measuring range and the precision of rotating speed, can realize the accurate measurement that 1-5500 changes.
This template has been equipped with DAC module 4 circuit simultaneously, can realize the 4-20mA current signal output of corresponding rotating speed, for other assemblies obtaining rotating speed.
The relay control module 6 of template configuration contains No. four relay output circuits altogether, and relay dry contact output mode is all adopted in external connection output, guarantees to provide when dissimilar alarm condition occur different alarm control signals.
For improve template convenience of use and state visuality, template configuration digital display modular 7, this module adopts 8 PIC single-chip microcomputers at a high speed to carry out exchanges data as control core and template MCU by serial communication, demonstration rotating speed that can be real-time, stable (unit: rev/min, rpm) and the warning light of indication response.
Template adopts the power supply of two-way 24VDC power supply, any one road power failure, do not influence the template proper functioning, power subsystem 10 isolates the DC-DC power modules by two DC-DC general power conversion modules and six and several groups of power converting circuits are formed, guarantee the work independence between current signal conditioning module 1, DAC module 4, relay control module 6 and template simulation, the digital channel, improved the job security of template.
Embodiment 3
As shown in Figure 2, the utility model adopts the circuit kit plate, is integrated with to isolate on this circuit board to amplify conditioning circuit (being the current signal conditioning circuit) 2, accurate amplification circuit 11, whole wave circuit 12, phase-locked loop circuit 13, ADC analog to digital conversion circuit 3, CPLD circuit 5, MCU circuit, DAC D/A converting circuit 4, control relay circuit 6, memory expansion circuit, PIC single-chip microcomputer and liquid crystal display circuit (being digital display modular 7).
Eddy current sensor signals needs to put in order earlier ripple after inserting template handles, and nursing one's health out can be for the stable waveform of other processing of circuit, and physical circuit figure as shown in Figure 3.
It is to handle eddy current sensor signals or handle the magnetoresistive transducer signal that template is selected by wire jumper J10, then signal is amplified through instrument amplifier AD620 and handle, again the signal that amplified is handled by the translation that amplifier OP07 and double operational OPA2364 carry out signal, because the comparative voltage of AD is 2.5V, in order to cooperate modulus conversion chip AD73360 to gather demand, so need be to about the 2.5V the parallel moving of signal that collects, amplify the signal of processing again by double operational OPA2364 through AD620 simultaneously, voltage comparator LM311, buffer 2G34, the circuit that light lotus root TLP115A forms carries out filtering, shaping, translation is handled, export to phase-locked loop circuit then, as shown in Figure 4.
Phase-locked loop circuit is to be transferred to CPU again after carrying out 8 frequency divisions through the signal shaping after the analog circuitry processes and to signal, and when ensuring signal quality, big divider ratio can reduce the load of CPU, and physical circuit figure as shown in Figure 5.
All need to isolate the amplification processing for four road 4-20mA current signals that are input on the template, and then be input to the AD chip, physical circuit figure as shown in Figure 6.
The AD chip carries out analog-to-digital conversion to the signal of treated mistake, is transferred to CPU by CPLD (EPM7128STC100-10) in the spi bus mode again and handles, as shown in Figure 7.
That MCU adopts is 16 single-chip microcomputer XC164CS of top grade of the advanced person of Infineon company, has expanded a slice EEROM (CYZC1021) and a slice FRAM (FM26640) simultaneously, carries out exchanges data by spi bus between MCU and the CPLD, as Fig. 8.
The 4-20mA current signal of corresponding tachometer value, through CPLD 16 DA chips of control (AD420) output, physical circuit as shown in Figure 9 by MCU.
The alarm relay signal is controlled the actuating of relay of corresponding driving circuit drives by MCU through CPLD, as shown in figure 10.
By TXD, RXD serial ports corresponding rotating speeds value and warning message are transferred to the display circuit of being made up of pic chip (PIC18F2520) and status indicator lamp etc., circuit as shown in figure 11.
Adopted the principle of IIR type digital filter to carry out software filtering for the calculating of rotating speed and handled, shown in following 2 formulas of principle:
Wherein,
For each divalent radical this section, can transposition direct
II type structure realized, schematic diagram as shown in figure 12, represented is that the form of difference equation is as follows: y (n)=a
0Y (n-1)+a
1Y (n-2)+a
2Y (n-3)+b
0X (n)+b
1X (n-1)+b
2X (n-2)+b
3X (n-3).
The present invention is multi-functional can accurately to measure slow-revving turbine over template and compares difference with traditional turbine over template and be: reliably realize under the prerequisite of turbine over function guaranteeing; improved the measuring accuracy of rotating speed; realized the demand of suitable variety classes velocity transducer simultaneously; and increased power, load unbalanced arbitration functions and increased digital Presentation Function, and stable dry contact alarm and protection signal output is provided.