CN201056849Y - Helical propulsion type mortar conduction system - Google Patents

Helical propulsion type mortar conduction system Download PDF

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Publication number
CN201056849Y
CN201056849Y CNU200720090813XU CN200720090813U CN201056849Y CN 201056849 Y CN201056849 Y CN 201056849Y CN U200720090813X U CNU200720090813X U CN U200720090813XU CN 200720090813 U CN200720090813 U CN 200720090813U CN 201056849 Y CN201056849 Y CN 201056849Y
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CN
China
Prior art keywords
spiral propeller
stirring
line transportation
pipe
screw propulsion
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Expired - Fee Related
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CNU200720090813XU
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Chinese (zh)
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朱建彬
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Individual
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Individual
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  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The utility model relates to a building machinery for promoting pipe transportation of semi-fluid sand pulp by combining spiral propeller and secondary stirring system, called as spiral-propulsion-type sand pulp pipe transport system. The work principle of the utility model is that dry/damp material reaches a secondary stirring system (3) under propulsion of a spiral propeller (2); a high-pressure water feeding system (6) feeds water and fast stirs the material to semi-fluid sand pulp suitable for pipe transportation, and then the semi-fluid sand pulp is pressed into the transport pipe and transported to each work site. By combining the high propulsive force of the spiral propeller and the fluidity of the material after secondary stirring, the system can achieve long distance pipe transportation. The system has easy implementation, low cost, long transportation distance, continuous and pulse-free material transportation, and low transportation noise, and can conveniently achieve stepless speed adjustment and open up a novel way and a novel method for transporting sand pulp. The principle of the transport system can be applied to other fields needing spiral propeller and pipe transportation.

Description

A kind of screw propulsion type mortar pipe-line transportation system
Affiliated technical field
The utility model relates to a kind of building machinery, particularly a kind of spiral propeller and second stirring system is combined, and promotes the building machinery that the semifluid mortar carries out line transportation, is referred to as screw propulsion type mortar pipe-line transportation system.
Background technology
Builing industry carries semifluid material concrete, mortar etc. to adopt piston pump usually at present, this technology maturation, suitable material is extensive, conveying capacity is many, thrust is big, and fed distance is far away, but pulsation is strong, noise is high, power consumption is big, speed governing is difficult, therefore this technology is suitable for building the material pumping of class operation, and is unsuitable for outer powder, builds the operation that class needs the steady and continuous flow by laying bricks or stones.
Screw pump also can be used for carrying out material and carry.Screw pump be a kind of in the engagement rotary displacement pump, main working parts is eccentric metal screw rod (rotor) and the rubber bushing (stator) fixed, utilize between rotor and the stator cavity with medium continuously, average rate material is transported to output.This conveying technology substance, stickum such as oils etc. can solve preferably, but has great problem when carrying mortar.On the one hand it requires pulp consistency very little, otherwise in can't suction chamber, and its purposes of rare excessively mortar is limited greatly; On the other hand, the high abrasiveness of sand is fatal to rubber bushing in the mortar, even adopt the high abrasion composite material also to be difficult to solve, causes use cost high.Therefore this conveying technology fails to be used widely in builing industry always.
Extrusion pump is another material mode of movement, and the pump line that a composite material is made is housed in its pump case, on the rotating disk of pump squeezing roller is installed.During dial rotation, squeezing roller pushes pump line continuously, forces the flow direction of material conveying pipeline road in the pump line.After the extruding, the swabbing action of material during pump line has just formed hopper when restoring.Extrusion pump is suitable for that concentration is rarer, the pumping of no lost material such as mortar, and is not suitable for this semi-fluid height of mortar lost material, therefore can't be used to carry mortar.
Industry also has a kind of water jet pump, and the dry mix of preparing is by a certain percentage passed through the rotating disk segmentation, utilizes pressure-air to blow in rubber tube, mixes with water at jet hole to be sprayed by compressed air again, and high velocity jet is on scar or building surface.Material is interrupted in carrier pipe so that pressure-air promotes in the course of conveying.This mode of movement is mainly used in jet surface operations such as tunnel, bank protection, also is unsuitable for outer powder, builds the operation that class needs low speed, stable, continuous flow by laying bricks or stones.
Material is continuous when adopting spiral propeller (being commonly called as auger) transportation of substances, pulse free, and noise is little, and low-power consumption can stepless speed regulation, but spiral propeller only is suitable for the conveying of non-fluid substance such as powder, particle, sandy soil.Its operating principle is: be transferred in the passage that material falls under gravity into spiral propeller, the rotation of helical blade promotes it and moves forward.Because non-fluid substance is mobile poor, the inside of spiral propeller and end just form propulsive force and blocked force.If directly carry out non-fluid substance such as sand-lime and carry at the spiral propeller end pipeline that continues, along with pipeline prolongs, resistance will increase sharply.When spiral propeller thrust is equal with husky grey pipeline resistance, will quit work.
If directly carry the fluid mortar with spiral propeller, helical duct convection cell mortar is equal to a spiral pipe, and blade rotation can't form efficient pressure; If terminal pipeline has under the pressure condition, fluid also can produce backflow, therefore can't carry.If adopt the mode that improves revolution speed of screw to increase thrust, then wearing and tearing are inevitable increases greatly, and sharply shorten the application life of spiral propeller, and the big use cost of technical difficulty increases, and the purpose that increases productivity is difficult to realize.
In sum, provide a kind of can low speed, even, continuous, pulseless mortar induction system, to satisfy the outer powder of current builing industry, to build class mortar delivery requirements by laying bricks or stones and become the task of top priority.
Summary of the invention
The purpose of this utility model is, a kind of the problems referred to above that exist in the present mortar conveying that overcome are provided, and spiral propeller and second stirring system are combined, and promotes the screw propulsion type mortar pipe-line transportation system that the semifluid mortar carries out line transportation.
In order to achieve the above object, technical solutions of the utility model are achieved in that a kind of mortar induction system, particularly a kind of spiral propeller and second stirring system are combined, promote the screw propulsion type mortar pipe-line transportation system that the semifluid mortar carries out line transportation, comprise: spiral propeller 2, second stirring system 3, high pressure water injection system 6 and dynamical system 7 is characterized in that adopting spiral propeller 2 to promote the husky grey mixed material of dryness/tide, to produce the thrust that needs; Discharge end at spiral propeller 2 increases second stirring system 3, spiral propeller 2 is carried the husky grey mixed material of the dryness/tide of coming, stir fast after in secondary stir chamber 3-1, adding water, form the semifluid mortar material that good fluidity is suitable for line transportation by high pressure water injection system 6.Under the lasting high thrust of spiral propeller 2, the mortar material that stirs is pressed into conveyance conduit 11 and carries.
Described spiral propeller and second stirring system are combined, promote the screw propulsion type mortar pipe-line transportation system that the semifluid mortar carries out line transportation, secondary stir chamber 3-1 junction at spiral propeller 2 and second stirring system 3, design has tapered pipeline 3-11, makes secondary stir chamber 3-1 internal diameter less than spiral propeller 2 internal diameters.
Described spiral propeller and second stirring system are combined, promote the screw propulsion type mortar pipe-line transportation system that the semifluid mortar carries out line transportation, its second stirring system comprises secondary stir chamber 3-1, high pressure water injection hole 3-2, stirring vane 3-3, stirring vane rotating shaft 3-4, go out material screen 3-5, spherical cavity 3-7, pressure meter 3-8, stir power motor 3-9, spring bearing 3-10.
Described spiral propeller and second stirring system are combined, promote the screw propulsion type mortar pipe-line transportation system that the semifluid mortar carries out line transportation, stirring vane 3-3 is arranged in the stir chamber 3-1 of second stirring system 3, the design of blade outline coincide with the inwall that goes out material screen 3-5, and stirring vane 3-3 can be a plurality of.
Described spiral propeller and second stirring system are combined, promote the screw propulsion type mortar pipe-line transportation system that the semifluid mortar carries out line transportation, the material screen of going out 3-5 is arranged in the stir chamber 3-1 of second stirring system 3, and the material that stirs arrives discharging opening 3-6 by going out material screen 3-5.
Described spiral propeller and second stirring system are combined, promote the screw propulsion type mortar pipe-line transportation system that the semifluid mortar carries out line transportation, the high pressure water injection mouth 3-2 of second stirring system 3 can be a plurality of, and the position can be in each position of secondary stir chamber 3-1 cavity.
Described spiral propeller and second stirring system are combined, promote the screw propulsion type mortar pipe-line transportation system that the semifluid mortar carries out line transportation, second stirring system 3 tip designs have spherical cavity 3-7, to connect pressure meter 3-8.
Beneficial effect
The beneficial effects of the utility model have provided a kind of spiral propeller and second stirring system of utilizing and have carried out the new system that mortar is carried.It combines the high thrust of spiral propeller cleverly, and the flowability after secondary stirs stirs into the semifluid mortar that is fit to line transportation to half wet stock with lasting high pressure rapidly, realizes the long-distance pipe conveying.This system realizes simple, pushes distance, carries the continuous pulse free of material, carries noise low, can conveniently realize stepless speed regulation, is a kind of superior mortar induction system, has opened up a new way that mortar is carried in building and engineering construction, new method.The principle of this induction system also can be applicable to other fields that needs screw propulsion and line transportation.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is an overall structure schematic diagram of the present utility model, also can be used as Figure of abstract.
Fig. 2 is the structural representation of the utility model second stirring system.
Wherein
1. hopper
2. spiral propeller
3. second stirring system
3-1. secondary stir chamber
3-2. high pressure water injection hole
3-3. stirring vane
3-4. stirring vane rotating shaft
3-5. go out material screen
3-6. discharging opening
3-7. ball-type chamber
3-8. pressure meter
3-9. stirring power motor
3-10. spring bearing
3-11. tapered pipeline
4. connector
5. bearing body
6. high pressure water injection system
7. dynamical system
8. screw propulsion blade
9. screw propulsion rotating shaft
10. mounting bracket
11. conveyance conduit
12. operating point
The specific embodiment
In actual use, as shown in Figure 1, spiral propeller (2) is gone up design hopper (1), and the cylinder barrel diameter of spiral propeller (2), cylinder barrel length, helix pitch, helical blade thickness etc. are according to actual needs according to design blanking setting-out; The screw propulsion rotating shaft (10) of spiral propeller (2) is fixed by bearing body (5), and discharging opening is terminal to connect secondary stir chamber (3-1) by tapered pipeline (3-11).
The secondary stir chamber (3-1) of second stirring system (3) can adopt one section thick walled steel tube, is connected the cylinder barrel end that revolves propeller (2) by tapered pipeline (3-11).Go out material screen (3-5) and be designed to hemispherical, be welded on the end of secondary stir chamber (3-1), at the tubaeform discharging opening of its outside weldings (3-6).Stirring vane (3-3) is fixed in the stirring vane rotating shaft (3-4), can pivot; Stirring vane (3-3) outline is a sphere, during rotation and go out material screen (3-5) inwall and match; The sealing ring sealing is adopted in stirring vane rotating shaft (3-4) and secondary stir chamber (3-1) junction, and two ends are with spring bearing (3-10) support fixation up and down, and the upper end connects stirs power motor (3-9) power is provided.
The dynamical system (7) of spiral propeller (2) can adopt motor and reducer to cooperate and realize low speed rotation, the rotation of screw propulsion blade (8) promotes the husky grey mixed material terminad of dryness/tide and pushes, because the effect of tapered pipeline (3-11), produce and block, material is constantly piled up, and some material enter secondary stir chamber (3-1).Because material is piled up and is become full in the continuous propelling of screw propulsion blade (8), cavity, and produces huge pressure.Stir power motor (3-9) fast rotational, can be the dryness that enters secondary stir chamber (3-1)/tide mixed material, after process high pressure water injection system (6) adds water, stir into the semifluid mortar that is easy to flow rapidly.
Continue under the pressure effect at propeller, the semifluid mortar that stirring is finished arrives discharging opening (3-6) by going out material screen (3-5), through spherical cavity (3-7), enters conveyance conduit (11), and is transported to each operating point (12).Pressure meter (3-8) can adopt electric contact type pressure gauge, cuts off power automatically after surpassing setting pressure, in order to avoid damage conveying equipment and pipeline.Have very high pressure in cavity, so water filling must be adopted high pressure water injection system (6), available high-pressure hydraulic pump or high pressure water tank realize that waterflood injection rate is regulated according to dried rare degree of materials in actual the use.
The rotating speed of the stirring power motor (3-9) by adjustable screw propeller (2), second stirring system (3) is regulated the water velocity of high pressure water injection system (6), just can realize screw propulsion, secondary stirring and the line transportation of mortar material.The utility model also can be used for other occasion that needs screw propulsion and line transportation.

Claims (7)

1. screw propulsion type mortar pipe-line transportation system, comprise: spiral propeller 2, second stirring system 3, high pressure water injection system 6 and dynamical system 7 is characterized in that adopting spiral propeller 2 to promote the husky grey mixed material of dryness/tide, to produce the thrust that needs; Discharge end at spiral propeller 2 increases second stirring system 3, spiral propeller 2 is carried the husky grey mixed material of the dryness/tide of coming, stir fast after in secondary stir chamber 3-1, adding water, form the semifluid mortar material that good fluidity is suitable for line transportation by high pressure water injection system 6.Under the lasting high thrust of spiral propeller 2, the mortar material that stirs is pressed into conveyance conduit 11 and carries.
2. according to right 1 described screw propulsion type mortar pipe-line transportation system, it is characterized in that: in the secondary stir chamber 3-1 junction of spiral propeller 2 and second stirring system 3, design has tapered pipeline 3-11, makes secondary stir chamber 3-1 internal diameter less than spiral propeller 2 internal diameters.
3. according to right 1 described screw propulsion type mortar pipe-line transportation system, it is characterized in that: its second stirring system comprises secondary stir chamber 3-1, high pressure water injection hole 3-2, stirring vane 3-3, stirring vane rotating shaft 3-4 goes out material screen 3-5, spherical cavity 3-7, pressure meter 3-8 stirs power motor 3-9, spring bearing 3-10.
4. according to right 1 described screw propulsion type mortar pipe-line transportation system, it is characterized in that: stirring vane 3-3 is arranged in the stir chamber 3-1 of second stirring system 3, and the design of blade outline coincide with the inwall that goes out material screen 3-5, and stirring vane 3-3 can be a plurality of.
5. according to right 1 described screw propulsion type mortar pipe-line transportation system, it is characterized in that: the material screen of going out 3-5 is arranged in the stir chamber 3-1 of second stirring system 3, and the material that stirs arrives discharging opening 3-6 by going out material screen 3-5.
6. according to right 1 described screw propulsion type mortar pipe-line transportation system, it is characterized in that: the high pressure water injection mouth 3-2 of second stirring system 3 can be a plurality of, and the position can be in each position of secondary stir chamber 3-1 cavity.
7. according to right 1 described screw propulsion type mortar pipe-line transportation system, it is characterized in that: second stirring system 3 tip designs have spherical cavity 3-7, to connect pressure meter 3-8.
CNU200720090813XU 2007-06-25 2007-06-25 Helical propulsion type mortar conduction system Expired - Fee Related CN201056849Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU200720090813XU CN201056849Y (en) 2007-06-25 2007-06-25 Helical propulsion type mortar conduction system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU200720090813XU CN201056849Y (en) 2007-06-25 2007-06-25 Helical propulsion type mortar conduction system

Publications (1)

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CN201056849Y true CN201056849Y (en) 2008-05-07

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CNU200720090813XU Expired - Fee Related CN201056849Y (en) 2007-06-25 2007-06-25 Helical propulsion type mortar conduction system

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101332637B (en) * 2007-06-25 2011-01-12 朱建彬 Screw propulsion type mortar pipe-line transportation system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101332637B (en) * 2007-06-25 2011-01-12 朱建彬 Screw propulsion type mortar pipe-line transportation system

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080507

Termination date: 20110625