CN201056487Y - Chlorine dioxide disinfection machine - Google Patents
Chlorine dioxide disinfection machine Download PDFInfo
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- CN201056487Y CN201056487Y CNU200620124600XU CN200620124600U CN201056487Y CN 201056487 Y CN201056487 Y CN 201056487Y CN U200620124600X U CNU200620124600X U CN U200620124600XU CN 200620124600 U CN200620124600 U CN 200620124600U CN 201056487 Y CN201056487 Y CN 201056487Y
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- Prior art keywords
- reactor
- knockout tower
- separator
- water bath
- spiral tube
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Abstract
The utility model relates to a chlorine dioxide sterilizing machine, belonging to the technical field of sterilization. An material A hopper is connected with a material A metering pump; a material B hopper is connected with a material B metering pump; the metering pump is connected with a mixer; the mixer is connected with a spiral pipe reactor; a spiral pipe, an electric heater and an electric temperature sensor are positioned inside a water bath; a reactor aeration pump is connected with a reactor; the reactor is connected with delivery line; the delivery line is connected with a separator; the separator is connected with an absorption device; the separator is connected with a separating column; the separating column is connected with a separating column aerator; the separating column is connected with a separating column bottom material case. The chlorine dioxide sterilizing machine has the advantages of simple operation, safe and reliable performance, and the broad prospect of application in sterilization of drinking water, swimming pool water, air, foods and medical appliances.
Description
Affiliated technical field
The utility model relates to a kind of disinfection by chlorine dioxide machine in disinfection technology field.
Background technology
Dioxide peroxide is not only the sterilizing agent of a kind of efficient, wide spectrum, safety, but also be that multiple functions such as algae removal, anticorrosion, fresh-keeping, deodorizing, bleaching, decolouring are arranged, all using widely in the fields such as bleaching of Drinking Water sterilization, sterilizing air, health care, food sanitation, environmental health and Industrial Wastewater Treatment, sanitary sewage disposal, fabric and paper pulp.
As far back as 1811, just there is human sulfuric acid the Potcrate acidifying to be made " yellow gas ", up to 1881, just the someone identified the mixed gas that this gas is chlorine and dioxide peroxide.The thirties in last century, dioxide peroxide has been realized suitability for industrialized production, and it is in sulfuric acid medium, and the sodium chlorate generates dioxide peroxide with sulphur dioxide reduction:
2NaClO
3+SO
2+H
2SO
4=2ClO
2+NaSO
4+H
2SO
4 (1)
This reduction method is easy to operate, but efficient is low, has successfully developed the novel method R1 method of preparation dioxide peroxide the seventies again, and has put into production.R1 method SO
2, NaClO is raw material, need not add H
2SO
4:
2NaClO
3+SO
2=2ClO
2+Na
2SO
4 (2)
This method side reaction is more, ClO
2In mix up a large amount of SO
2Gas, application is restricted.After this foreign scholar has developed R series and SVP series ClO successively in more than ten years
2Technology of preparing, wherein R series has R1, R2, R3, R3H, R5, R6, R7, R8, R9, R10, R11, R12; SVP series has SVP, SVS-HP, SVP-MeOH, SVP-LITE, SVP-SCS, SVP-SVW.In a word, the mode of production of dioxide peroxide is concluded and can be divided into two big classes: one, (reduction method, oxidation style, oxidation style cost are higher for chemical method.); Two, electrolytic process (technology is prematurity still).Wherein traditional salt acid system (R5 method) and methyl alcohol method (R8 method) are the typical processs of reduction method.
The salt acid system is without reductive agent, and sodium chlorate and hydrochloric acid direct reaction generate dioxide peroxide:
NaClO
3+2HCl=ClO
2+1/2Cl
2+H
2O+NaCl (3)
In this reaction biology 1/2 chlorine is arranged, chlorine easily produces organic halogen and mutagens such as THMs to drinking water disinfection and xanthohumic acid FA reaction, and this is a kind of carcinogenic substance, and is very harmful to human body.And purity is low, and transformation efficiency is low.
The methyl alcohol method is to make medium with sulfuric acid, and methyl alcohol is made reductive agent, and the reduction sodium chlorate generates dichloride chlorine:
30NaClO
3+20H
2SO
4+7CH
3OH=30ClO
2+10Na
3H(SO
4)
2+6HCOOH
+CO
2+23H
2O(4)
Side reaction
12NaClO
3+8H
2SO4+6CH
3OH=6ClO
2+4Na
3H(SO
4)
2+3Cl
2
+6CO
2+18H
2O(5)
This reaction output capacity height is mixed with chlorine body in the chlorine dioxide.
At present, in view of the dioxide peroxide product that domestic and international dioxide peroxide device is produced, purity is lower mostly, or is mixed with chlorine or is mixed with sulfurous gas or is mixed with harmful side product such as carbonic acid gas, has limited the application of dioxide peroxide.
The utility model provides a kind of transformation efficiency>98%, and purity>95% does not contain harmful side products such as chlorine, and safe and reliable, production cost is low, disinfection by chlorine dioxide machine simple to operate.
Summary of the invention
Disinfection by chlorine dioxide machine principle of work is to adopt H
2O
2Make reductive agent, H
2SO
4Be medium, work as H
2SO
4When concentration is 1~2.5mol/L, H
2O
2Reduction NaClO
3Generate ClO
2, and produce neutral salt:
2NaClO
3+H
2O
2+H
2SO
4=2ClO
2+Na
2SO
4+O
2+2H
2O
This reaction conversion ratio height, purity height; Do not produce chlorine, drinking water disinfection is not produced organic halogens such as THMs, do not produce mutagen.
The purpose of this utility model provides a kind of easy, safety, cost is low and multi-functional disinfection by chlorine dioxide machine.It has overcome that the security that present dioxide peroxide generation technique exists is low, purity is low, product P H is to drawbacks such as strongly-acids.
The technical scheme that its technical problem that solves the utility model adopts is: the A charging basket is connected with A material volume pump, the B charging basket is connected with B material volume pump, volume pump is connected with mixing tank, A, the B material is stirred by the volume pump injecting mixer, mixing tank is connected with the spiral tube reactor, mixed solution input spiral tube reactor, spiral tube reactor select materials is a metal titanium, spiral tube places water bath, the water bath select materials is macromolecule resin CPVC, electric heater places water bath, electric heater heats up water bath, temperature sensor places water bath, temperature sensor remains in 75 ℃ ± 2 ℃ the scope spiral tube reactor, when mixeding liquid temperature reaches 75 ℃ in the spiral tube reactor, react rapidly, generate chlorine dioxide, aeration pump is connected with reactor, reactor is connected with transfer line, aeration pump is blown into transfer line with chlorine dioxide, and transfer line is connected with separator, and separator is connected with absorption unit, reaction generates dioxide peroxide and enters absorption unit, separator is connected with knockout tower, and the solution of complete reaction does not pass through separator again, enters knockout tower, knockout tower is connected with aerator, by the aerator aeration, carry out secondary separation, the chlorine dioxide after the separation injects absorption unit through water sprayer, knockout tower is connected with knockout tower bed material case, the separated bed material case that enters of vitriol raffinate.
In operational process, controller is the work of watch-dog all the time.When power supply stops suddenly, change direct supply automatically, keep aerator non-stop run 30min; When in A, the B charging basket during a kind of insufficient raw material, close volume pump automatically, and send the warning buzzerphone, resume work automatically after supplying raw material; When the solid fault of volume pump quit work, aerator non-stop run 30min reduced to normal temperature until heater temperature.Sufficient raw, cost are 74% of salt acid systems, are 28% of oxidation style, and be easy and simple to handle, safe and reliable.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the utility model disinfection by chlorine dioxide machine structural map.
Fig. 2 is the left side view of first enforcement.
Fig. 3 is second embodiment main machine frame structural map.
Fig. 4 is the 3rd embodiment reactor structure figure.
Fig. 5 is the spiral tube reactor structure figure of the 3rd embodiment.
Fig. 6 is the 4th an embodiment knockout tower structural map.
1. transfer limes among the figure, 2. reactor inlet pipe, 3. primary separator, 4. knockout tower enters the mouth, 5. second-stage separator, 6. sampling valve, 7. control valve, 8. dioxide peroxide transfer lime, 9. separator support, 10. the knockout tower upper flange exports 12. knockout tower aerators under the 11. knockout tower second-stage separator fluid inlets, 13. the knockout tower fixing catch, 14. main machine frames, 15.B expects volume pump, 16.B material conveying tube, 17.B charging basket, 18. liquidometers, 19. the bed material dirt discharging valve, 20. knockout tower bed material casees, 21. knockout tower lower flanges, 22.A charging basket, 23. blender, 24.A expects volume pump, 25.A material conveying tube, 26. reactor flange, 27. the spiral tube reactor, 28. reactor aerators, 29. reactor fixing catch, 30. controller, 31. the water injection pipe interface, 32. reactor air delivery valves, 33. reactor induction pipes, 34. knockout tower induction pipe, 35. the knockout tower air delivery valve, 36. knockout tower upper flanges, 37. water discharge valves, 38. detection valve, 39. knockout tower, 40. well heaters, 41. blender interfaces, 42. spiral tube is spiral fixedly, 43. reactor, 44. temperature sensors, 45. spiral tube standing bolts, 46. knockout tower primary separator fluid inlet is outlet down, 47. water baths.
Embodiment
A charging basket (22) is connected with A material volume pump (24), A material volume pump (24) is connected with A material conveying tube (25), A material conveying tube (25) is connected with blender (23), B charging basket (17) is connected with B material volume pump (15), B material volume pump (15) is connected with B material conveying tube (16), B material conveying tube (16) is connected with blender (23), A, the B material injects blender (23) by volume pump and stirs, blender interface (41) is connected with spiral tube reactor (27), mixed solution input spiral tube reactor (27), spiral tube reactor (27) select materials is a metal titanium, spiral tube reactor (27) places water bath (47), be fixed in the water bath (47) with spiral tube standing bolt (42) and spiral tube standing bolt (45), water bath (47) select materials is macromolecule resin CPVC, electric heater (40) places spiral tube reactor (27), electric heater (40) heats up the water in the water bath (47), temperature sensor (44) places water bath (47) side, temperature sensor (44) remains in 75 ℃ ± 2 ℃ the scope spiral tube reactor (27), when mixeding liquid temperature reaches 75 ℃ in the spiral tube reactor (27), react rapidly, generate chlorine dioxide, reactor aeration pump (28) is connected with reactor induction pipe (33), be provided with reactor control valve (32) on the reactor induction pipe (33), reactor induction pipe (33) is connected with reactor inlet pipe (2), reactor inlet pipe (2) is connected with transfer lime (1), transfer lime (1) is connected with reactor (43), reactor (43) is fixed on the main machine frame (14) with reactor fixing catch (29), reactor flange (26) seals reactor, be provided with water injection pipe interface (31) on the upper end reactor flange (26), reactor aeration pump (28) is blown into reactor inlet pipe (2) with chlorine dioxide, reactor inlet pipe (2) is connected with transfer lime (1), transfer lime (1) is connected with primary separator (3), primary separator (3) outlet down is connected with the primary separator fluid inlet (46) of knockout tower (39), the knockout tower inlet (4) of suitable for reading and knockout tower (39) is connected, knockout tower inlet (4) is connected with second-stage separator (5), secondary separates (5) and is fixed on the separator support (9), secondary separates to export under (5) and is connected with the second-stage separator fluid inlet (11) of knockout tower (39), second-stage separator (5) upper outlet is connected with dioxide peroxide transfer lime (8), dioxide peroxide transfer lime (8) is connected with the dioxide peroxide absorption unit, reaction generates dioxide peroxide and enters absorption unit, sampling valve (6) and control valve (7) are installed on the dioxide peroxide transfer lime (8), knockout tower (39) knockout tower fixing catch (13), on the fixed host computer framework (14), knockout tower upper flange (10) and knockout tower lower flange (21) seal knockout tower (39), knockout tower (39) upper end is equipped with water discharge valve (37), in case water filling is excessive, knockout tower (39) lower end be equipped with detect valve (38) not the solution of complete reaction pass through separator again, enter knockout tower (39), knockout tower (39) is connected with knockout tower aerator (12), by knockout tower aerator (12) aeration, carry out secondary separation, chlorine dioxide after the separation injects absorption unit through water sprayer, knockout tower (39) is connected with knockout tower bed material case (20), the separated knockout tower bed material case (20) that enters of vitriol raffinate, liquidometer (18) is installed on the knockout tower bed material case (20), in order to observe the raffinate liquid level, bed material dirt discharging valve (19) is installed in knockout tower bed material case (20) bottom, in order to the emptying raffinate.
Controller (30) is connected with A material volume pump (24), B material volume pump (15), controller (30) is connected with reactor aerator (28), knockout tower aerator (12), controller (30) is connected with electric heater, and controller (30) temperature sensor (44) connects.In operational process, controller (30) work of watch-dog all the time.When power supply stops suddenly, change direct supply automatically, keep aeration pump non-stop run 30min; When in A, the B charging basket during a kind of insufficient raw material, close volume pump automatically, and send the warning buzzerphone, resume work automatically after supplying raw material; Volume pump hinders when quitting work for some reason, and aeration pump non-stop run 30min reduces to normal temperature until heater temperature.Sufficient raw, cost are 74% of salt acid systems, are 28% of oxidation style, and be easy and simple to handle, safe and reliable.
Claims (3)
1. disinfection by chlorine dioxide machine, be by Raw material pail, volume pump, aerator, reactor, knockout tower, separator, controller connects to form, it is characterized in that: the A charging basket is connected with A material volume pump, the B charging basket is connected with B material volume pump, volume pump is connected with mixing tank, mixing tank is connected with the spiral tube reactor, spiral tube is as in the water bath, electric heater places water bath, electricity heating degree transmitter places water bath, the reactor aeration pump is connected with reactor, and reactor is connected with transfer line, and transfer line is connected with separator, separator is connected with absorption unit, separator is connected with knockout tower, and knockout tower is connected with the knockout tower aerator, and knockout tower is connected with knockout tower bed material case.
2. disinfection by chlorine dioxide machine according to claim 1, it is characterized in that: reactor is to be connected to form by water bath, spiral tube reactor, electric heater, temperature sensor, the spiral tube reactor is installed in the water bath center, well heater is installed in the spiral tube reactor center, temperature sensor is installed in the water bath side, the spiral tube reactor material adopts titanium metal, and the water bath material adopts high score resin CPVC.
3. disinfection by chlorine dioxide machine according to claim 1, it is characterized in that: knockout tower is connected with knockout tower bed material case, knockout tower primary separator fluid inlet outlet down is connected with outlet under the primary separator, and outlet exports down with second-stage separator and is connected under the knockout tower second-stage separator fluid inlet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU200620124600XU CN201056487Y (en) | 2006-07-06 | 2006-07-06 | Chlorine dioxide disinfection machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU200620124600XU CN201056487Y (en) | 2006-07-06 | 2006-07-06 | Chlorine dioxide disinfection machine |
Publications (1)
Publication Number | Publication Date |
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CN201056487Y true CN201056487Y (en) | 2008-05-07 |
Family
ID=39425330
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CNU200620124600XU Expired - Lifetime CN201056487Y (en) | 2006-07-06 | 2006-07-06 | Chlorine dioxide disinfection machine |
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CN (1) | CN201056487Y (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102125701A (en) * | 2010-11-30 | 2011-07-20 | 深圳市怀德科技发展有限公司 | Control method for air disinfector |
-
2006
- 2006-07-06 CN CNU200620124600XU patent/CN201056487Y/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102125701A (en) * | 2010-11-30 | 2011-07-20 | 深圳市怀德科技发展有限公司 | Control method for air disinfector |
CN102125701B (en) * | 2010-11-30 | 2011-12-21 | 深圳市怀德科技发展有限公司 | Control method for air disinfector |
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---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20080507 |
|
EXPY | Termination of patent right or utility model |