CN201048555Y - Rotating cage type cigarette end loss of tobacco multi-group measuring device - Google Patents

Rotating cage type cigarette end loss of tobacco multi-group measuring device Download PDF

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Publication number
CN201048555Y
CN201048555Y CNU2007200905610U CN200720090561U CN201048555Y CN 201048555 Y CN201048555 Y CN 201048555Y CN U2007200905610 U CNU2007200905610 U CN U2007200905610U CN 200720090561 U CN200720090561 U CN 200720090561U CN 201048555 Y CN201048555 Y CN 201048555Y
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CN
China
Prior art keywords
cigarette end
motor
unit
gatherer
rotation cage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2007200905610U
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Chinese (zh)
Inventor
冯茜
刘勇
陈连芳
王安
张龙
李志刚
胡启秀
蒋锦锋
李青常
马明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Tobacco Research Institute of CNTC
Anhui Institute of Optics and Fine Mechanics of CAS
Original Assignee
Zhengzhou Tobacco Research Institute of CNTC
Anhui Institute of Optics and Fine Mechanics of CAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Tobacco Research Institute of CNTC, Anhui Institute of Optics and Fine Mechanics of CAS filed Critical Zhengzhou Tobacco Research Institute of CNTC
Priority to CNU2007200905610U priority Critical patent/CN201048555Y/en
Application granted granted Critical
Publication of CN201048555Y publication Critical patent/CN201048555Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a rotary cage type automatic measuring device for the loss of tobacco from cigarette ends; the measuring device comprises a machine operation unit, a control and processing unit and an input and output unit, wherein the machine operation unit comprises a rotary cage (2) driven by a main motor (4), a collector (3) arranged under the rotary cage (2) and controlled by an automatic lifting mechanism (7) to move vertically, as well as a weighing unit under the collector (3); the control and processing unit (8) comprises an industrial personal computer used as a controller and a processor, a motor controlling module used to control the main motor, a motor controlling module used to control a lifting motor in the automatic lifting mechanism; the input/ output unit (9) comprises a printer, a touch screen, a keyboard and a mouse. Compared with the prior apparatus, the utility model is not only favorable for improving the automation degree of tobacco quality test and the testing efficiency, reducing the labor intensity of operators, but also effectively avoids the probably errors in the manual recoding.

Description

Rotation cage Cigarette end tobacco-falling self-operated measuring unit
Technical field
The utility model relates to a kind of experimental rig that the Cigarette end tobacco-falling is measured that is used for, and relates to a kind of rotation cage Cigarette end tobacco-falling self-operated measuring unit specifically.
Background technology
In the production of Cigarette,, need carry out the test of Cigarette end tobacco-falling in order to guarantee the quality of Cigarette.At present, the tester that meets international standard ISO 3550-1:1997 " cigarette end drop the mensuration part 1 of pipe tobacco: rotation cage method " has two kinds: the one, and by the YDL-II type cigarette end tobacco-falling tester of Anhui Inst. of Optics and Fine Mechanics, Chinese Academy of Sciences's development, the 2nd, by the cigarette end tobacco-falling tester of German BorgwaldtKC development.Though more than two kinds of instruments can satisfy general production test requirement, but owing to need the quality of manual weighing's Cigarette end tobacco-falling, add the calculating of weighing result and add up the spent time, make one group of sample of test require a great deal of time and the labour, testing efficiency is low, is difficult to satisfy the demand of tobacco business to high efficiency ATE.
Summary of the invention
The purpose of this utility model is at existing deficiency in the above-mentioned existing instrument, a kind of device for quick testing that can carry out full-automatic weighing, record, calculating, analysis, statistics and printing to the quality of Cigarette end tobacco-falling is provided---rotation cage Cigarette end tobacco-falling self-operated measuring unit, this device can greatly improve the automaticity and the measuring accuracy of measurement, shorten Measuring Time, alleviate testing staff's working strength, reduce the possibility that forms error in dipping owing to manually-operated.
The purpose of this utility model can realize by following technique measures:
Cigarette end tobacco-falling self-operated measuring unit of the present utility model comprises machine operation unit, control and processing unit, input and output unit composition; Described machine operation unit comprises that by main motor-driven rotation cage what be arranged on rotation cage below controls the vertical up and down gatherer that moves of its work by automatic hoisting mechanism, and the weighing unit that is positioned at the gatherer below; Described control and processing unit comprise as the industrial computer of processor and controller, be used for controlling main motor motor control module, be used to control the motor control module of automatic hoisting mechanism lifting motor; Described input and output unit comprises printer, touch display screen, keyboard and mouse; Wherein the LOAD CELLS in the weighing unit links to each other with RS 232 serial line interfaces of industrial computer, the I/O mouth of motor control module links to each other with the digital I/O mouth of industrial computer, and the printer in the input and output unit, touch display screen, keyboard and mouse insert the corresponding interface of industrial computer respectively.
The cage of rotation described in the utility model is divided into four independently test cells by active clapboard, the below of each test cell is provided with a gatherer, gatherer is placed on the hoistable platform of automatic hoisting mechanism, and correspondence is provided with a weighing unit below each gatherer; Described automatic hoisting mechanism comprises the screw mechanism that is driven by lifting motor and is positioned at the vertical lifting platform of screw mechanism top.
Industrial computer described in the utility model adopts 3.5 cun single-borad computer PCM9375, and plate carries 500MHzCPU, 256 MB of memory, 2G CF card, is furnished with 4 RS232 serial line interfaces, 1 parallel interface, digital I/O mouth; Described motor control module (end drive circuit) is made of AVR single chip computer AT mega8 and step motor control chip TA8435H; Described LOAD CELLS adopts the high-precision weighing sensor of precision up to 0.001g.
The utility model is controlled the running of whole device for mechanical part by the end drive circuit of main motor and lifting motor by industrial computer; Industrial computer is controlled weighing unit by the interface that weighing unit provides, automatically read the test data of weighing unit, obtain the measurement result of Cigarette end tobacco-falling through counting statistics, automatically differentiate the qualification of Cigarette end tobacco-falling, and measurement result is kept in the memory cell of measurement mechanism inside.In order to satisfy the needs of testing staff to the data analysis statistics, this measurement mechanism can also output in the user's computer user friendly focusing on by the data that the interface of special use is measured nearest a period of time.
Input and output unit described in the utility model is made up of thermal printer, color touch LCDs, keyboard and mouse etc.Thermal printer is used to print the test data of Cigarette end tobacco-falling; The color touch LCDs is used to offer the interactive system of a simple and fast of user, user friendly operation.
Because the utility model has adopted automatic hoisting mechanism to realize the campaign of vertical displacement up and down of gatherer, and control and processing by high reliability industrial computer and high-precision weighing unit, thereby realized the automation of measuring process, the loaded down with trivial details of manual record and calculated data saved in the intellectuality that measurement result is handled.Compare existing instrument, the utility model not only helps improving the automaticity that cigarette quality detects, and improves the efficient that detects, and alleviates labor intensity of operating personnel, and can effectively avoid the mistake that may occur in the manual record.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Sequence number 1, active clapboard 2, rotation cage 3, gatherer 4, main motor 5, hoistable platform 6, weighing unit 7, lifting motor 8, control and processing unit 9, input and output unit among the figure.
Fig. 2 is electric control theory figure of the present utility model.
The specific embodiment
The utility model is further described below with reference to embodiment:
As shown in Figure 1, the described measurement mechanism of Cigarette end tobacco-falling self-operated measuring unit of the present utility model comprises machine operation unit, control and processing unit, input and output unit composition; Described machine operation unit comprises the rotation cage 2 that is driven by main motor 4, and what be arranged on rotation cage 2 belows controls the vertical up and down gatherer 3 that moves of its work by automatic hoisting mechanism 7, and the weighing unit that is positioned at gatherer 3 belows; Described control and processing unit 8 comprise industrial computer as processor and controller, be used for controlling the motor control module of main motor, be used to control the motor control module of automatic hoisting mechanism lifting motor; Described input and output unit 9 comprises printer, touch display screen, keyboard and mouse; Rotation cage 2 is divided into four independently test cells by active clapboard 1, and the below of each test cell is provided with a gatherer 3, and gatherer 3 is placed on the hoistable platform of automatic hoisting mechanism 7, and correspondence is provided with a weighing unit below each gatherer 3; Described automatic hoisting mechanism 7 comprises the screw mechanism that is driven by lifting motor and is positioned at the vertical lifting platform of screw mechanism top.
More specifically say: the rotation cage 2 in the utility model is made of several stainless steel round bars, it is divided into four independently test cells by three sideboards 1, rotation cage 2 is that a cross section is oval-shaped long cage, it is that half elliptic long cage fastening forms by two cross sections, can pass through clip folding easily, be used to place the Cigarette sample.Rotation cage 2 is fixed on the base by a bearing and a frame, by main motor M 1 driven rotary.The pipe tobacco that the rotation of rotation cage 2 is dropped is collected by four gatherers 3, and the transmission by automatic hoisting mechanism, and four gatherers 3 are dropped on four corresponding high-precision weighing unit 6.After this, this measurement mechanism by input and output unit 9, is realized automatic record, analysis, calculating, statistics and the printing of Cigarette end tobacco-falling quantity under the control of control and processing unit 8.
Main motor 4 in the utility model adopts high performance synchronous motor or stepper motor, makes and rotates the rotation that cage can be reliable and stable.
Electric control theory figure of the present utility model as shown in Figure 2, the control core of whole device is an industrial computer, and this industrial computer is realized the automatic measurement of Cigarette end tobacco-falling by parts such as main motor control module, lifting motor control module, LOAD CELLS, touch display screen, thermal printer, mouse and keyboards.
Industrial computer: adopt and grind 3.5 cun single-borad computer PCM9375 that magnificent company produces, plate carries 500MHzCPU, 256 MB of memory, 2G CF card, is furnished with 4 RS232 serial line interfaces, 1 parallel interface, digital I/O mouth.
Main motor control module: adopt AVR single chip computer AT mega8 and special-purpose step motor control chip TA8435H to finish the driving of main motor, and the digital I/O mouth that passes through I/O mouth and industrial computer links to each other, receive the instruction that industrial computer sends, realize accurate control main motor rotation.
Lifting motor control module: adopt AVR single chip computer AT mega8 and special-purpose step motor control chip TA8435H to finish the driving of lifting motor, and the digital I/O mouth that passes through I/O mouth and industrial computer links to each other, receive the instruction that industrial computer sends, realize the steady landing of hoistable platform.
LOAD CELLS: adopt the high-precision weighing sensor of precision up to 0.001g, link to each other with the RS232 serial line interface of industrial computer, can under the control of industrial computer, finish the automatic weighing of pipe tobacco of dropping of Cigarette end, and send measurement result to industrial computer and carry out post-processed.
Touch display screen: adopt on the TFT color LCD screen LB064V02 that LG produces and install the TouchKit touch-screen additional, and application software by under Windows XP, developing, offer conveniently human-computer interaction interface of one of user, be very easy to user's operation.
Thermal printer: the SPRT-DIII series of high speed thermal printer that adopts SPRT company to produce, realize the quick output of measurement data.
Method of work of the present utility model is as follows:
Open rotation cage 2, the Cigarette sample is put into wherein, rotation cage 2 closes.Send instruction by control module, the control automatic hoisting mechanism drops on the weighing unit 6 gatherer 3, and weighing unit 6 weighings are rotated preceding gatherer 3 quality and data are sent in the processing unit.Start measurement mechanism rotation cage 2 is rotated, the pipe tobacco that when rotation cage 2 rotates drop in the Cigarette end is collected by gatherer 3, rotate finish after, postrotational gatherer 3 quality of weighing unit 6 weighings also send data to processing unit.Processing unit calculates the Cigarette end tobacco-falling quantity of this test, and differentiates the qualification of Cigarette end tobacco-falling automatically according to gatherer 3 quality before and after the rotation.Simultaneously, processing unit is preserved the measurement data of sample automatically, and the measurement result by this test of printer output.

Claims (6)

1. one kind is rotated cage Cigarette end tobacco-falling self-operated measuring unit, it is characterized in that: described measurement mechanism comprises machine operation unit, control and processing unit, input and output unit composition; Described machine operation unit comprises the rotation cage (2) that is driven by main motor (4), and what be arranged on rotation cage (2) below controls the vertical up and down gatherer (3) that moves of its work by automatic hoisting mechanism (7), and the weighing unit that is positioned at gatherer (3) below; Described control and processing unit (8) comprise industrial computer as processor and controller, be used for controlling the motor control module of main motor, be used to control the motor control module of automatic hoisting mechanism lifting motor; Described input and output unit (9) comprises printer, touch display screen, keyboard and mouse; Wherein the LOAD CELLS in the weighing unit links to each other with RS 232 serial line interfaces of industrial computer, the I/O mouth of motor control module links to each other with the digital I/O mouth of industrial computer, and printer, touch display screen, keyboard and the mouse in input and output unit (9) inserts the corresponding interface of industrial computer respectively.
2. rotation cage Cigarette end tobacco-falling self-operated measuring unit according to claim 1, it is characterized in that: rotation cage (2) is divided into four independently test cells by active clapboard (1), the below of each test cell is provided with a gatherer (3), gatherer (3) is placed on the hoistable platform of automatic hoisting mechanism (7), is provided with a weighing unit in the below correspondence of each gatherer (3).
3. rotation cage Cigarette end tobacco-falling self-operated measuring unit according to claim 1 and 2 is characterized in that: described automatic hoisting mechanism (7) comprises the screw mechanism that is driven by lifting motor and is positioned at the vertical lifting platform of screw mechanism top.
4. rotation cage Cigarette end tobacco-falling self-operated measuring unit according to claim 1, it is characterized in that: described industrial computer adopts 3.5 cun single-borad computer PCM9375, plate carries 500MHz CPU, 256 MB of memory, 2G CF card, are furnished with 4 RS232 serial line interfaces, 1 parallel interface, digital I/O mouth.
5. rotation cage Cigarette end tobacco-falling self-operated measuring unit according to claim 1, it is characterized in that: motor control module is made of AVR single chip computer AT mega8 and step motor control chip TA8435H.
6. rotation cage Cigarette end tobacco-falling self-operated measuring unit according to claim 1 is characterized in that: LOAD CELLS adopts the high-precision weighing sensor of precision up to 0.001g.
CNU2007200905610U 2007-06-05 2007-06-05 Rotating cage type cigarette end loss of tobacco multi-group measuring device Expired - Fee Related CN201048555Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200905610U CN201048555Y (en) 2007-06-05 2007-06-05 Rotating cage type cigarette end loss of tobacco multi-group measuring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007200905610U CN201048555Y (en) 2007-06-05 2007-06-05 Rotating cage type cigarette end loss of tobacco multi-group measuring device

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101393112B (en) * 2008-10-30 2010-08-18 中国烟草总公司郑州烟草研究院 Cigarette end cut tobacco falling test device by vibration method
CN101766330B (en) * 2010-01-19 2013-07-03 中国科学院安徽光学精密机械研究所 Device for longitudinally cutting cigarettes
CN105910943A (en) * 2016-05-24 2016-08-31 中国烟草总公司郑州烟草研究院 Full-automatic separator for expanded cut tobaccos in formula cut tobaccos and control method thereof
CN108477669A (en) * 2018-05-18 2018-09-04 广东中烟工业有限责任公司 A kind of automatic acquisition device of pipe tobacco
CN113804260A (en) * 2021-09-29 2021-12-17 红云红河烟草(集团)有限责任公司 Method for detecting cut tobacco quantity of cigarette end

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101393112B (en) * 2008-10-30 2010-08-18 中国烟草总公司郑州烟草研究院 Cigarette end cut tobacco falling test device by vibration method
CN101766330B (en) * 2010-01-19 2013-07-03 中国科学院安徽光学精密机械研究所 Device for longitudinally cutting cigarettes
CN105910943A (en) * 2016-05-24 2016-08-31 中国烟草总公司郑州烟草研究院 Full-automatic separator for expanded cut tobaccos in formula cut tobaccos and control method thereof
CN105910943B (en) * 2016-05-24 2019-03-01 中国烟草总公司郑州烟草研究院 One kind cuts filler the full-automatic separator of middle expanded cut tobacco and its control method
CN108477669A (en) * 2018-05-18 2018-09-04 广东中烟工业有限责任公司 A kind of automatic acquisition device of pipe tobacco
CN108477669B (en) * 2018-05-18 2023-07-07 广东中烟工业有限责任公司 Automatic tobacco shred obtaining device
CN113804260A (en) * 2021-09-29 2021-12-17 红云红河烟草(集团)有限责任公司 Method for detecting cut tobacco quantity of cigarette end
CN113804260B (en) * 2021-09-29 2023-08-15 红云红河烟草(集团)有限责任公司 Method for detecting cut tobacco falling amount at end part of cigarette

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080423

Termination date: 20150605

EXPY Termination of patent right or utility model