CN201042697Y - Hot air exchange type oven device - Google Patents

Hot air exchange type oven device Download PDF

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Publication number
CN201042697Y
CN201042697Y CNU2007200504028U CN200720050402U CN201042697Y CN 201042697 Y CN201042697 Y CN 201042697Y CN U2007200504028 U CNU2007200504028 U CN U2007200504028U CN 200720050402 U CN200720050402 U CN 200720050402U CN 201042697 Y CN201042697 Y CN 201042697Y
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Prior art keywords
catalytic combustion
combustion chamber
furnace
hearth
heat exchanger
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Expired - Fee Related
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CNU2007200504028U
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Chinese (zh)
Inventor
叶炽德
盛俊凯
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Dongguan Zelong Wire and Cable Co Ltd
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Dongguan Zelong Wire and Cable Co Ltd
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Abstract

The utility model relates to the technical field of oven devices, in particular to a hot air exchange type oven device, which mainly comprises a hearth, an electrothermal tube, a circulating fan, a catalytic combustion chamber, an air return pipeline, a heat exchanger and a waste discharge fan, wherein the electrothermal tube, the circulating fan and the catalytic combustion chamber are arranged on the hearth; the catalytic combustion chamber consists of a preheating device before catalysis, an air mixer and a multi-time catalytic combustion system; the inlet of the catalytic combustion chamber is divided into a fresh air inlet area and a solvent evaporation waste gas inlet area, the fresh air inlet area and the solvent evaporation waste gas inlet area are arranged at the outlet end of the hearth, the outlet of the catalytic combustion chamber is connected with the heat exchanger and the waste discharge fan, the electric heating tube is arranged at the middle lower part of the hearth, a baffle plate is arranged between the upper part of the electric heating tube and a wire of a row, and an air adjusting door is arranged on a pipeline connecting the return air pipeline and the hearth.

Description

一种热风交换型烘炉装置 A hot air exchange type oven device

技术领域: Technical field:

本实用新型涉及烘炉装置技术领域,尤其是指一种用于漆包线行业中导线上涂漆的烘焙固化的一种热风交换型烘炉装置。The utility model relates to the technical field of oven devices, in particular to a hot air exchange type oven device used for baking and curing paint on wires in the enameled wire industry.

背景技术: Background technique:

目前我国漆包机厂家几十家,漆包线生产企业几百家,漆包机较多采用的是老式设计。这种漆包机由于在结构设计上的弊端容易导致漆包机烘炉内部存在温度的不均衡,从而严重影响了漆包线质量,使其在如耐湿裂性、自润滑性、柔软度等都不能达到使用的要求;同时由于之前漆包机一般采用的热风循环系统是直接引入废气进入炉膛,对产品质量也产生了负面影响,不仅使得产品表面质量和性能都比较差,同时也会产生较大的能耗,也不利于环保。At present, there are dozens of enamelling machine manufacturers in my country and hundreds of enamelled wire manufacturers, and most enamelling machines use old-fashioned designs. Due to the drawbacks in the structural design of this enamelling machine, it is easy to cause temperature imbalance inside the enamelling machine oven, which seriously affects the quality of the enameled wire, making it unable to meet the requirements of moisture crack resistance, self-lubrication, softness, etc. At the same time, because the hot air circulation system generally used in enamelling machines is to directly introduce exhaust gas into the furnace, it also has a negative impact on product quality, which not only makes the surface quality and performance of the product relatively poor, but also produces greater energy consumption. , is not conducive to environmental protection.

实用新型内容:Utility model content:

本实用新型的目的在于,针对以上问题,通过改进现有的技术,提供一种热风交换型烘炉装置。The purpose of this utility model is to provide a hot air exchange type oven device by improving the existing technology in view of the above problems.

为达到上述目的,本实用新型采用如下技术方案,一种热风交换型烘炉装置,其主要由炉膛、电热管、循环风机、催化燃烧室、回风管道、热交换器、排废风机组成,炉膛上安装有电热管、循环风机,催化燃烧室,催化燃烧室上装有热交换器和排废风机;其中催化燃烧室由催化前预热装置、空气混合器、多次催化燃烧系统组成;催化燃烧室入口分为新鲜空气进入区和溶剂蒸发废气进入区,其设置在炉膛的出口端,催化燃烧室的出口与热交换器、排废风机相连,其特征在于:所述的电热管设置在炉膛的中下部,电热管上方与行线导线之间设置有挡板,在回风管道与炉膛连接的管路上设有调节风门。In order to achieve the above purpose, the utility model adopts the following technical scheme, a hot air exchange type oven device, which is mainly composed of a furnace, an electric heating pipe, a circulating fan, a catalytic combustion chamber, a return air duct, a heat exchanger, and a waste exhaust fan, The furnace is equipped with an electric heating tube, a circulating fan, a catalytic combustion chamber, and a heat exchanger and a waste exhaust fan are installed on the catalytic combustion chamber; the catalytic combustion chamber is composed of a pre-catalysis preheating device, an air mixer, and multiple catalytic combustion systems; The entrance of the combustion chamber is divided into a fresh air entry area and a solvent evaporation exhaust gas entry area, which is arranged at the outlet end of the furnace, and the outlet of the catalytic combustion chamber is connected with a heat exchanger and an exhaust fan. It is characterized in that: the electric heating tube is arranged at In the middle and lower part of the furnace, a baffle is set between the upper part of the electric heating tube and the running wire, and a damper is set on the pipeline connecting the return air duct and the furnace.

本实用新型的有益效果是:采用了主要由炉膛、电热管、循环风机、催化燃烧室、回风管道、热交换器、排废风机组成,炉膛上安装有电热管、循环风机,催化燃烧室,催化燃烧室上装有热交换器和排废风机;其中催化燃烧室由催化前预热装置、空气混合器、多次催化燃烧系统组成;催化燃烧室入口分为新鲜空气进入区和溶剂蒸发废气进入区,其设置在炉膛的出口端,催化燃烧室的出口与热交换器、排废风机相连,所述的电热管设置在炉膛的中下部,电热管上方与行线导线之间设置有挡板,在回风管道与炉膛连接的管路上设有调节风门,这么一种装置具有以下优点:The beneficial effect of the utility model is that: the furnace is mainly composed of a furnace, an electric heating pipe, a circulation fan, a catalytic combustion chamber, a return air duct, a heat exchanger, and a waste exhaust fan; , the catalytic combustion chamber is equipped with a heat exchanger and exhaust fan; the catalytic combustion chamber is composed of a pre-catalytic preheating device, an air mixer, and multiple catalytic combustion systems; the entrance of the catalytic combustion chamber is divided into a fresh air entry area and a solvent evaporation waste gas The entrance area is set at the outlet end of the furnace, and the outlet of the catalytic combustion chamber is connected with the heat exchanger and the exhaust fan. The electric heating tube is arranged at the middle and lower part of the furnace, and a barrier Plate, and a damper is provided on the pipeline connecting the return air duct and the furnace. Such a device has the following advantages:

1.优化加热用电热管,将电热管移到炉膛中下部,在上面安装挡板,间接通过底板进行辐射加热,实现炉膛内部温度的分布均匀,保证产品质量。1. Optimize the electric heating tube for heating, move the electric heating tube to the middle and lower part of the furnace, install a baffle on it, and conduct radiation heating indirectly through the bottom plate to achieve uniform temperature distribution inside the furnace and ensure product quality.

2.采用高效催化燃烧系统,保证废气的处理的效果,设备达到较高的环保要求。2. The high-efficiency catalytic combustion system is adopted to ensure the effect of waste gas treatment, and the equipment meets high environmental protection requirements.

3.催化燃烧温度可达到700~800℃,配合高效率的热交换器,减少加热装置能源消耗,节能效果明显,有效降低生产成本;而且由于无废气直接引入到炉膛中,使产品表面质量得到保证。3. The catalytic combustion temperature can reach 700-800°C. With the high-efficiency heat exchanger, the energy consumption of the heating device is reduced, the energy-saving effect is obvious, and the production cost is effectively reduced; and because no exhaust gas is directly introduced into the furnace, the surface quality of the product is improved. ensure.

4.装置结构合理,性能稳定、可靠,适应性广,具有操作方便等特点。4. The device has reasonable structure, stable and reliable performance, wide adaptability and convenient operation.

附图说明: Description of drawings:

下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:

图1是本实用新型的结构原理示意图。Fig. 1 is the structural principle schematic diagram of the utility model.

具体实施方式: Detailed ways:

见附图1,一种热风交换型烘炉装置,其主要由炉膛2、电热管3、循环风机7、催化燃烧室1、回风管道6、热交换器11、排废风机9组成,炉膛2上安装有电热管3、循环风机7,催化燃烧室1,催化燃烧室1上装有热交换器11和排废风机9;其中催化燃烧室1由催化前预热装置13、空气混合器12、多次催化燃烧系统组成;催化燃烧室1入口分为新鲜空气进入区和溶剂蒸发废气进入区,其设置在炉膛2的出口端,催化燃烧室1的出口与热交换器11、排废风机9相连,所述的电热管3设置在炉膛2的中下部,电热管3上方与行线导线之间设置有挡板5,在回风管道6与炉膛2连接的管路上设有调节风门10。See accompanying drawing 1, a kind of hot air exchange type oven device, it is mainly made up of hearth 2, electric heating pipe 3, circulation fan 7, catalytic combustion chamber 1, return air pipe 6, heat exchanger 11, exhaust fan 9, furnace hearth 2 is equipped with an electric heating tube 3, a circulating fan 7, a catalytic combustion chamber 1, and a heat exchanger 11 and a waste exhaust fan 9 are installed on the catalytic combustion chamber 1; , multiple catalytic combustion systems; the entrance of the catalytic combustion chamber 1 is divided into a fresh air entry area and a solvent evaporation waste gas entry area, which is arranged at the outlet end of the furnace 2, and the outlet of the catalytic combustion chamber 1 is connected with the heat exchanger 11 and the exhaust fan. 9 connected, the electric heating tube 3 is arranged in the middle and lower part of the furnace 2, a baffle 5 is arranged between the upper part of the electric heating tube 3 and the line wire, and a damper 10 is provided on the pipeline connecting the return air duct 6 and the furnace 2 .

在实际的生产使用过程中,导线涂漆后进入炉膛2蒸发区,漆包线溶剂蒸发后形成的气体经过风道进入催化燃烧预热装置13进行预热,预热后的气体经过空气混合器进入催化燃烧系统进行多次催化燃烧,经催化燃烧的气体与新鲜空气热交换后经排废风机9排出。新鲜空气经过热交换器11与废气进行交换后通过回风管道6引入炉膛2。在回风管道6与炉膛2连接的管路上设的调节风门10,可以根据炉膛2与催化系统的平衡关系调节进、出风量。In the actual production and use process, the wire enters the furnace 2 evaporation zone after being painted, and the gas formed after the enameled wire solvent evaporates enters the catalytic combustion preheating device 13 for preheating through the air duct, and the preheated gas enters the catalytic combustion zone through the air mixer. The combustion system performs catalytic combustion for many times, and the gas after catalytic combustion is heat-exchanged with fresh air and then discharged through exhaust fan 9. The fresh air is exchanged with the exhaust gas through the heat exchanger 11 and then introduced into the furnace 2 through the return air duct 6 . The damper 10 provided on the pipeline connecting the return air duct 6 with the furnace 2 can adjust the air intake and outlet volume according to the balance relationship between the furnace 2 and the catalytic system.

本装置将电热管3移到炉膛2中下部,在电热管3上方与行线导线之间设置挡板5,通过挡板5辐射进行对炉膛2内部加热,  实现内部温度均匀的目的;采用了高效催化燃烧系统,保证废气的处理的效果,设备达到较高的环保要求,催化燃烧温度可达到700~800℃,配合高效率的热交换器11,减少加热装置能源消耗,节能效果明显,有效降低生产成本;而且由于无废气直接引入到炉膛2中,使产品表面质量得到保证。This device moves the electric heating tube 3 to the middle and lower part of the furnace 2, and sets a baffle 5 between the top of the electric heating tube 3 and the line wire, and heats the inside of the furnace 2 through the radiation of the baffle 5 to achieve the purpose of uniform internal temperature; The high-efficiency catalytic combustion system ensures the effect of waste gas treatment. The equipment meets high environmental protection requirements. The catalytic combustion temperature can reach 700-800°C. With the high-efficiency heat exchanger 11, the energy consumption of the heating device is reduced, and the energy-saving effect is obvious and effective. The production cost is reduced; and because no waste gas is directly introduced into the furnace 2, the surface quality of the product is guaranteed.

当然,以上所述之实施例,只是本实用新型的较佳实例而已,并非来限制本实用新型实施范围,故凡依本实用新型申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。Of course, the above-described embodiments are only preferred examples of the present utility model, and are not intended to limit the scope of implementation of the present utility model, so all equivalents done according to the structure, features and principles described in the scope of patent application for the present utility model Changes or modifications should be included in the patent scope of the utility model.

Claims (2)

1.一种热风交换型烘炉装置,其主要由炉膛、电热管、循环风机、催化燃烧室、回风管道、热交换器、排废风机组成,炉膛上安装有电热管、循环风机,催化燃烧室,催化燃烧室上装有热交换器和排废风机;其中催化燃烧室由催化前预热装置、空气混合器、多次催化燃烧系统组成;催化燃烧室入口分为新鲜空气进入区和溶剂蒸发废气进入区,其设置在炉膛的出口端,催化燃烧室的出口与热交换器、排废风机相连,其特征在于:所述的电热管设置在炉膛的中下部,电热管上方与行线导线之间设置有挡板。1. A hot air exchange type oven device, which is mainly composed of a furnace, an electric heating tube, a circulating fan, a catalytic combustion chamber, a return air duct, a heat exchanger, and a waste exhaust fan. The furnace is equipped with an electric heating tube, a circulating fan, and a catalytic The combustion chamber, the catalytic combustion chamber is equipped with a heat exchanger and exhaust fan; the catalytic combustion chamber is composed of a catalytic preheating device, an air mixer, and a multiple catalytic combustion system; the entrance of the catalytic combustion chamber is divided into a fresh air entry area and a solvent Evaporated exhaust gas enters the area, which is arranged at the outlet end of the furnace, and the outlet of the catalytic combustion chamber is connected with the heat exchanger and the exhaust fan. Baffles are arranged between the wires. 2.根据权利要求1所述的一种热风交换型烘炉装置,其特征在于:在回风管道与炉膛连接的管路上设有调节风门。2. A hot air exchange type oven device according to claim 1, characterized in that: a damper is provided on the pipeline connecting the return air pipeline and the furnace.
CNU2007200504028U 2007-04-17 2007-04-17 Hot air exchange type oven device Expired - Fee Related CN201042697Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101496985B (en) * 2009-01-31 2012-05-23 杨峥雄 An oven exhaust gas treatment device and method
CN102553804A (en) * 2011-12-08 2012-07-11 吴江云峰金属购件涂装有限公司 Airflow curing oven
CN103762043A (en) * 2014-01-26 2014-04-30 珠海市一致电工有限公司 Oven for enameled wire production
CN106881251A (en) * 2017-04-01 2017-06-23 上海拥钧机电科技有限公司 A kind of indirect hot blast direct combustion deodorization paint baking oven
CN107062275A (en) * 2017-05-22 2017-08-18 浙江长城电工科技股份有限公司 A kind of enameling machine oven waste gas tail gas multi-processing methods and its device
CN115554804A (en) * 2022-09-28 2023-01-03 诸暨正鑫管业有限公司 Air conditioning system of pipeline production workshop

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101496985B (en) * 2009-01-31 2012-05-23 杨峥雄 An oven exhaust gas treatment device and method
CN102553804A (en) * 2011-12-08 2012-07-11 吴江云峰金属购件涂装有限公司 Airflow curing oven
CN103762043A (en) * 2014-01-26 2014-04-30 珠海市一致电工有限公司 Oven for enameled wire production
CN106881251A (en) * 2017-04-01 2017-06-23 上海拥钧机电科技有限公司 A kind of indirect hot blast direct combustion deodorization paint baking oven
CN107062275A (en) * 2017-05-22 2017-08-18 浙江长城电工科技股份有限公司 A kind of enameling machine oven waste gas tail gas multi-processing methods and its device
CN115554804A (en) * 2022-09-28 2023-01-03 诸暨正鑫管业有限公司 Air conditioning system of pipeline production workshop

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Termination date: 20160417