Prior art
The current packaging packing has corrugated paper and bubble plastic film, and gas flushing pouch.In existing gas flushing pouch, the inflation bumper bag that is provided has all been used a kind of unidirectional gas charging valve, the structure of this gas charging valve is: this air bag is divided into independently inflator pump of some gas circuits, suction port at each inflator pump is provided with the two-layer air valve film parallel with plastic pellicle, because film has pliability, when inflation, external pressure is higher than the air pressure in the bumper bag inflator pump, two-layer air valve film is blown open, and gas can enter in the inflator pump smoothly; After inflation finishes, the tube internal air pressure is higher than external pressure, and gas flushing pouch expands because of inflation, near the suction port barrel (promptly constituting the two layers of plastic thin films of gas flushing pouch) no longer is parallel double-layer films, but the drum ovalisation, two-layer air valve film is pressed to barrel by air pressure inside, and crooked jam-packed, thereby the sealing suction port reaches and prevents the effect of leaking gas.When this unidirectional gas charging valve can guarantee that damaged gas leakage takes place for single inflator pump, still keep inflated shapes in other inflator pumps, can not cause devastating impact the shockproof effect of whole air bag.
In order further to simplify technology, improve airtight effect, some gas flushing pouch is made into whole and during across whole gas flushing pouch width at the air valve film, at the air valve place weblike heat printing points is set, with certain outer membrane heat-sealing of upper air valve film, lower air valve film and air bag, finish the back unification along the one side inwall bending of inflator pump outer membrane in inflation to guide two-layer air valve film.Yet the manufacturing process of this air bag when hot-forming be more complicated still, needs hot-forming at twice.That is: all cause adhesion for fear of air valve film and two-layer air bag outer membrane, at first upper and lower air valve film and individual layer air bag outer membrane to be carried out mesh point hot pressing, and then another outer membrane of this three-layer thin-film and air bag carried out overall thermocompression forming, like this, completing of whole air bag need be carried out twice repetition stone and start the thermoforming machine twice, is unfavorable for fabricating cost is reduced to bottom line.
Summary of the invention
In view of this, the purpose of this utility model is to provide a kind of new inflatable gasket air valve.It adopts the technology that sprays heat-resisting barrier layer in single face air valve thin film exterior layer, guarantees that air valve film and inflatable gasket film are once hot-forming, and simplified manufacturing technique is enhanced productivity.
For achieving the above object, the technical solution of the utility model is: described inflatable gasket is formed by thermo-compression bonding sealing around the two layers of plastic thin films, also be provided with some shielding wires in the middle of the enclosed edge all around, double-layer films hot pressing on this shielding wire is fixed, this inflatable gasket is divided into independently inflator pump of some air chambers, each inflator pump is respectively equipped with independently suction port, and all suction ports all are located in the common gas-entered passageway, is provided with one-way cock in the suction port position of each inflator pump; This one-way valve comprises that one or more layers is clipped between the two-layer inflatable gasket outer membrane and parallel with it air valve film, on the air valve film adjacent, be coated with heat-resisting barrier layer, in this heat-resisting barrier layer zone, be provided with the weblike heat pressure point that upper and lower air valve film and another inflatable gasket outer membrane are bonded together towards the air valve film surface of this outer membrane with the inflatable gasket outer membrane.
Air valve of the present utility model is by spraying the such relative simple technology of heat-resisting barrier layer at single face air valve film outer surface, one deck in the two-layer air valve film is kept apart fully by heat-resisting barrier layer and inflatable gasket outer membrane, when air cushion is hot-forming, when stone, just upper and lower air valve film can be sandwiched between the upper and lower inflatable gasket outer membrane, finish shielding wire hot pressing between edge sealing hot pressing, the inflator pump simultaneously and the air valve film is hot-forming with the mesh point of the individual layer air cushion outer membrane that does not have heat-resisting barrier layer to isolate through hotpress.Therefore manufacturing process and manufacturing efficiency have all obtained to increase exponentially, and have reduced labour cost and expenses such as machine loss, electric energy, have further reduced cost of goods manufactured.
Embodiment
Below in conjunction with drawings and Examples the utility model is elaborated.
In Fig. 1-5, each number designation is represented following implication:
The heat-resisting barrier layer of 1-, 3-suction port horizontal sealing line A, 4-suction port horizontal sealing line B, 6-inflator pump heat-sealing line, 7-passage air intake A, 8-inflator pump afterbody horizontal sealing line, the 9-air chamber, 12-inflatable gasket outer film B, 13-inflatable gasket outer film A, 14-air valve film A, 15-hot pressing point, 16-air valve film B, 17-suction port B, the heat-resisting barrier layer of 21-, 22-air inlet of air chamber, 25-are gone into the goods mouth, 26-passage hot pressing point, 30-air valve film A material, 31-air valve film B material, 32-inflatable gasket outer film A, 33-inflatable gasket outer film B, 34-heat pressed head A, 35-heat pressed head B.
Shown in Fig. 1-2: in the present embodiment, described inflatable gasket is by two layers of plastic thin films 12,13 thermo-compression bondings sealing forms, also be provided with some shielding wires 6 in the middle of the enclosed edge all around, 8, double-layer films hot pressing on this shielding wire is fixed, this inflatable gasket is divided into independently inflator pump of some air chambers, each inflator pump is respectively equipped with the independently suction port 17 corresponding with each passage air intake 7, all suction ports 17 all are located at by suction port horizontal sealing line 3, in the 4 common gas-entered passageways that are divided into, suction port 17 positions at each inflator pump are provided with one-way valve, and this one-way valve comprises that one or more layers is clipped in two-layer inflatable gasket outer membrane 12, between 13 and parallel with it air valve film.In the present embodiment, this one-way valve comprises upper and lower two-layer being clipped between the two-layer inflatable gasket outer membrane 12,13 and parallel with it air valve film 14,16, the width of this air valve film 14,16 and inflatable gasket outer membrane 12,13 are wide, and its length is then less than the length of inflatable gasket outer membrane 12,13; On the air valve film 14 adjacent, be coated with heat-resisting barrier layer 21, in these heat-resisting barrier layer 21 zones, be provided with the weblike heat pressure point 15 that upper and lower air valve film 14,16 and another inflatable gasket outer membrane 12 are bonded together towards air valve film 14 surfaces of this outer membrane 13 with inflatable gasket outer membrane 13.
The air valve film of described one-way valve can also be one deck or 3 layers.
In order to guarantee that fully the inflatable gasket air valve is when inflating, air-flow can smooth and easyly enter air chamber 9 by suction port 17, in described gas-entered passageway and between the upper and lower air valve film 14 and 16 of the air inlet position of each inflator pump suction port, be coated with heat-resisting barrier layer 1, this heat-resisting barrier layer 1 can spray to the arbitrary surfaces between upper air valve film 16 and the lower air valve film 14, add man-hour in hot pressing like this, this heat-resisting barrier layer 1 can prevent effectively that upper and lower air valve film 14 and 16 from sticking together 17 ones of suction ports.
In order better to separate upper and lower air valve film 14,16, in the middle of described gas-entered passageway, can also be provided with the passage hot pressing point 26 that described upper and lower air valve film 14,16 and described inflatable gasket outer membrane 13,12 are bonded together respectively along the inflator pump central shaft at suction port 17 positions.
Described weblike heat pressure point 15 is shaped as circular or square.
Described upper and lower air valve film 14,16 can adopt plastics or plastic cement to make.
Inflatable gasket of the present utility model can be made plate shaped; place mat is around item to be protected; also can be as shown in Figure 1 with two ends are folding relatively end to end; with about each 4 side be hot pressed into one respectively; be made into the box-like gas flushing pouch of band opening (mouth of stocking up) 25, to make things convenient for holding and transporting of article.
Fig. 3-4 is respectively the A-A cross sectional representation of inflatable gasket air valve shown in Figure 2 before and after inflation, before to the inflatable gasket inflation, inflatable gasket outer membrane 12,13 be clipped in wherein on, lower air valve film 14, the 16th, stick together substantially parallel, after beginning to the inflatable gasket inflation, as seen from Figure 2, the high pressure draught that enters from public gas-entered passageway through the suction port 17 of each independent inflator pump enter in the inflator pump on, lower air valve film 14, between 16, slit between the weblike heat pressure point 15 is washed open, by last, lower air valve film 14, the suction port 22 of 16 tail ends enters in the air chamber 9, along with the gas in the air chamber 9 is slowly full, air chamber 9 bulging become shape as shown in Figure 4, and by in 12 tractions of inflatable gasket outer membrane, lower air valve film 14,16 to inflatable gasket outer membrane 12 1 lateral bucklings, when inflation finishes, aeration gas flow by after, air pressure in the air chamber 9 is far longer than, lower air valve film 14, air pressure between 16, on under the effect of pressure reduction, lower air valve film 14,16 are adequately compressed and are adjacent to, suction port 17 to 22 closures have effectively stoped gas leak in the air chamber 9.
Between the lower floor air valve film 14 adjacent with described inflatable gasket outer membrane 13, the heat-resisting barrier layer 21 that sprays towards air valve film 14 surfaces of this outer membrane 13, can guarantee in the manufacturing procedure of any inflatable gasket, on, lower air valve film 14,16 not can with the sticking together of inflatable gasket outer membrane 13, and then make on the whole, lower air valve film 14,16 in each inflator pump all towards inflatable gasket outer membrane 12 1 lateral bucklings, can not cause air valve film 14 because of different overbending directions, 16 transition regions between two inflator pumps form the dead angle, gap, have better guaranteed the tightness of inflatable gasket air valve after inflation finishes.
Fig. 5 is inflatable gasket of the prior art and air valve hot pressing manufacturing procedure schematic representation, when air valve film 14 surfaces between lower floor's air valve film 14 and the adjacent inflatable gasket outer membrane 13 do not spray heat-resisting barrier layer 21, in the hot pressing with air valve film 14,16 with two-layer air bag outer membrane 12,13 adhesions are integral, at first will with on, lower air valve thin- film material 30,31 are layered on individual layer air bag outer membrane material 32, carry out mesh point hot pressing by weblike heat pressure head 34, and then this three-layer thin-film another outer membrane material 33 with air bag is layered on, carry out overall thermocompression forming by edge sealing and shielding wire heat pressed head 35, like this, completing of whole inflatable gasket need be carried out twice repetition stone and start the thermoforming machine twice, is unfavorable for fabricating cost is reduced to bottom line.
Air valve of the present utility model is by spraying heat-resisting barrier layer 21 such relative simple technology at single face air valve film 14 outer surfaces, with two-layer air valve film 14, one deck in 16 is kept apart fully by heat-resisting barrier layer and inflatable gasket outer membrane 13, when this inflatable gasket is hot-forming, when stone just can with on, lower air valve film 14,16 sandwich, following air cushion outer membrane 12, between 13, finish edge sealing hot pressing simultaneously through hotpress, shielding wire hot pressing and air valve film 14 between the inflator pump, 16 is hot-forming with the mesh point of the individual layer air cushion outer membrane 12 that does not have heat-resisting barrier layer to isolate.Therefore manufacturing process and manufacturing efficiency have all obtained to increase exponentially, and have reduced labour cost and expenses such as machine loss, electric energy, have further reduced cost of goods manufactured.