(2) background technique
The existing vehicle of China generally all uses grease gun to implement the grease lubrication of each lubricating point by the method for manual pointwise oiling, time-consuming, the effort of this method, and must under outage state, carry out.In recent years, some automobiles begin to equip the self-controlled type grease lubrication system, can the main frame running state to each lubricating point implement regularly, quantitative automatic oiling.This class device has overcome the shortcoming of manual oiling.For example, existing Germany of selling produces good fortune bird board KFU2-40 grease centralized lubrication device on the market, can satisfy the lubrication needs of part vehicle, but part still comes with some shortcomings, require further improvement perfect, mainly contain: a little less than adopting common oil scavenge pump oil absorption excessively, the stickiness grade of the necessary strict restriction grease that adopts, and this makes many premium properties of grease normally to bring into play, adopting the higher lubricating grease of stickiness or bigger in the temperature difference, when using under the height above sea level conditions of higher, even can't proper functioning; Working state is indicated by tutorial light, lacks the quantification indication to some important service datas; Fuel level in tank with the naked eye direct observation fuel tank is judged, can not realize detecting automatically and remote real-time monitoring.Also have some structural imperfection to make maintenance service very not convenient or the like.All these limited to a certain extent it using scope, have influence on further applying of it.
(3) summary of the invention
The purpose of this utility model provides a kind of extensive adaptability intelligent type grease centralized lubrication pumping plant that has, this device can pumping the lubricating grease of high viscosity grade more, realized that artificial-intelligent control operation period and liquid crystal display panel show service data, and be provided with the remote acousto-optic indication of the minimum control oil level of fuel tank.
The utility model adopts following technical proposals: a kind of intelligent grease centralized lubrication pumping plant, form by grease centralized lubrication pumping plant and monitoring unit two-part, grease centralized lubrication pumping plant mainly is made up of cover plate, motor, valve seat, unloading valve, gear pump, relief valve, priming valve, fuel tank, case and Weight-balancing type fuel level sensor, and monitoring unit is made up of unit such as microprocessor (MPU) unit, LCD (LCD) unit, power subsystem, sensor and input/output interfaces.Gear pump is one and includes the high liposuction performance lubricating gear pump that stirs oily blade 13, stirs auxiliary oil suction structures such as oily impeller 14 and Oil Guide shell 15.The Weight-balancing type fuel level sensor is contained in the fuel tank bottom, converts the oil level indication on the liquid crystal display panel after being handled by monitoring unit by the oil level signal of its sensing to.
Motor is installed in the cover plate top, and by shaft coupling and output shaft driving gear pump and auxiliary oil suction structure thereof, valve seat is fixed between cover plate and the gear pump.The pressure oil duct is drawn grease centralized lubrication pumping plant through valve seat, cover plate successively from the gear pump oil outlet, on the pressure oil duct through cover plate and valve seat a relief valve and a unloading valve is installed respectively.
Being installed with one on the cover plate on the plane can connect priming valve by the random circlip type that rotates of 180 degree, so that refuel to fuel tank.Setting-in one inner conical elastic sealing ring in the priming valve body opening, have draw-in groove on the hole wall, correspondingly, the oil gun fuelling coupling that is used for the oil dropping apparatus oiling is provided with buckle, the fuelling coupling able to quickly change inserts chucking sealing automatically in the priming valve body opening during oiling, compare with common quick release coupling, resistance reduces greatly, is convenient to artificial light and fast ground and refuels to fuel tank.
The buckle spiral-lock is passed through in the draw-in groove of cover plate both sides in plastic shell both sides, and the draw-in groove upside is made guiding circular arc face or the inclined-plane to upper process, and is simple and reliable for structure, is convenient to case quick mounting and dismounting.
Working procedure of the present utility model is such: after connecting power supply, monitoring unit picks up counting, after the blanking time that reaches a lubrication interval of setting up in advance, the electric motor starting running, gear pump is from the fuel tank oil suction, grease centralized lubrication pumping plant begins to supply fat to working connection simultaneously, and grease injects each lubricating point by the oil separator on the working connection.After the oil pressure of working connection distal-most end reached specified value, monitoring unit received the signal that the working connection oil pressure sensor sends, beginning pressurize timing.Motor remains in operation, and working connection pressure continues to raise, and opens until relief valve, and at this moment working connection pressure remains on the relief valve cracking pressure.After monitoring unit pressurize timing reaches the stipulated time, the power supply of monitoring unit automatic cut-off motor, motor stall.Along with the unloading valve forefront pressure descends fast, unloading valve is opened, and the unnecessary grease of working connection flows back to fuel tank, and pressure descends thereupon, and intelligent grease centralized lubrication pumping plant is finished a complete operation cycle, and monitoring unit begins the timing of second round.The button of pressing in case of necessity on the monitoring unit also can be realized manually starting, and the length of lubrication interval also can be regulated by button.The multidate information that the monitoring unit liquid crystal display panel shows has: periodicity, off time, motor rotation time, power supply status, packing state and fuel level in tank state.
The utility model adopts high liposuction performance lubricating gear pump, has the liposuction ability higher than existing product, therefore can relax the restriction to the grease stickiness, has enlarged Applicable scope.Intelligent control makes simplified control, and the LCD ocular and clear has more hommization, and oil level has then been realized far distance automatic monitoring.The utility model also can promote the use of on other machinery that needs multi-point grease lubrication.