CN201007980Y - Energy-saving lamp vacuum exhauster - Google Patents
Energy-saving lamp vacuum exhauster Download PDFInfo
- Publication number
- CN201007980Y CN201007980Y CNU2006200509366U CN200620050936U CN201007980Y CN 201007980 Y CN201007980 Y CN 201007980Y CN U2006200509366 U CNU2006200509366 U CN U2006200509366U CN 200620050936 U CN200620050936 U CN 200620050936U CN 201007980 Y CN201007980 Y CN 201007980Y
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- stations
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- vacuum
- fluorescent tube
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Abstract
The utility model relates to an energy saving light exhauster, which belongs to energy saving type light manufacture device and comprises a machine body, a transmission device, a central rotating plate, a water cooling clip device, an air driving system, a vacuum and fuel gas system, an electric control system, a filament clip device, a water cooling system, a sintering oven and a baker distribution system, wherein the machine body is a square stage type double layer bed, the stage of the bed is a central rotating plate whose center is connected with the lower transmission shaft, the plate face is evenly distributed with clips in order to clip the slender energy saving light tube, then the plate is vacuumized, inflated, baked and vacuumized in a plurality of levels, the filament is energized to be cathode resolved, triggered, filed, vacuumized in a plurality of levels and inflated with process gas until the top is burnt and sealed to serve as 40 stations of finished light tube. The utility model is reasonable in distribution, which meets the need of process flow, guarantees station stable transition, prevents vibration twist off and guarantees high sealing performance. The utility model is also of vacuumizing, gassing, pump saving and pump filing functions.
Description
Technical field
The utility model relates to a kind of energy-saving lamp exhausting machine, and the vertical elongated tubular energy-saving lamp exhausting of particularly a kind of station dial machine belongs to energy-saving lighting and produces special equipment with lamp.
Background technology
Along with country implements the strategy of sustainable development, greatly develop recycling economy, country more and more pays much attention to energy savings, therefore, energy-saving lamp arises at the historic moment, and demand increases swift and violent, all kinds electricity-saving lamp manufacturing enterprise occurs like the mushrooms after rain, had higher requirement inevitably to quality of brand name, usefulness, the life-span of electricity-saving lamp in market simultaneously, also just must expect homemadely have efficient, high-quality, automaticity is complete and economical and practical, the machinery equipment of particularly finishing critical process satisfies and adapts to the situation required.The energy-saving lamp exhausting machine of Shi Yonging in the market, the critical process of particularly vertical elongated tubular energy-saving lamp exhausting machine, as exhaust, inflation, roasted tube, energising cathode disintegration and activation, annotate multinomial function such as mercury and will finish by distinct device, automaticity is low.Therefore, choose reasonable and mapping device function and station, to satisfy the required flow process of production technology, guarantee that the station transition is steady, prevent that elongated fluorescent tube runout from twisting off, guarantee the high leakproofness of anchor clamps and possess to vacuumize, inflation, storage mercury is annotated the multinomial function of mercury, not only volume is as far as possible little, and guarantee again fluorescent tube fully and is effectively toasted, to improve the ability of removal of contamination waste gas, improve its degree of purity, guarantee that the lamp tube ends electrode is by the cathode disintegration and activation of accurately effectively switching on, to improve the light efficiency and the life-span of fluorescent tube, just how to realize tight vacuum system, accurately sensitive electric control system, self-regulating temperature control is for match system and water-cooled, making overall plans and coordinate of pneumatic system etc. becomes and improves the problem that above-mentioned requirements is wanted necessary solution.
Summary of the invention
The purpose of this utility model just provide a kind of rationally distributed, satisfy the required flow process of production technology and guarantee station steadily excessively, prevent that elongated fluorescent tube runout from twisting off, guaranteeing the high leakproofness of anchor clamps and possessing to vacuumize, inflate, store up mercury and annotate the multinomial function of the mercury vertical elongated tubular energy-saving lamp exhausting of a kind of station dial machine.
The technical solution of the utility model realizes by following approach, it contains fuselage, transmission device, central turnplate and water-cooled grip device, pneumatic system, vacuum and gas burning system, electric control system, folder filament device, water-cooling system, the roasted tube stove, the baker air distribution system, wherein, fuselage is the double-deck support of a square bench type, stand on the support is the central turnplate that links to each other with the bottom power transmission shaft once the center, uniform successively finishing the clamping of elongated power saving fluorescent lamps and wired vacuumizes then on its card, inflation, toasting again, multidigit vacuumizes, energising is carried out cathode disintegration and activation to filament, annotate mercury, pumping high vacuum, charge into process gas and a series of 40 stations that make it to become the finished product fluorescent tube such as seal up to burned tip.
The utlity model has rationally distributed, satisfy the required flow process of production technology and guarantee station steadily excessively, prevent that elongated fluorescent tube runout from twisting off, guaranteeing the high leakproofness of anchor clamps and possessing to vacuumize, inflate storage mercury and annotate the multinomial function of mercury characteristics.And volume is little, and is easy to install and use, the production efficiency height.
Description of drawings
Fig. 1 is a structural representation of the present utility model
Fig. 2 is a vertical view of the present utility model
Fig. 3 is the station floor plan
Wherein: fuselage 1, transmission device 2, central turnplate and water-cooled grip device 3, pneumatic system 4, vacuum and gas burning system 5, electric control system 6, folder filament device 7, water-cooling system 8, roasted tube stove 9, baker air distribution system 10.
Embodiment
Describe embodiment of the present utility model in detail below in conjunction with accompanying drawing.
As Fig. 1, shown in Figure 2, the utility model contains fuselage 1, transmission device 2, central turnplate and water-cooled grip device 3, pneumatic system 4, vacuum and gas burning system 5, electric control system 6, folder filament device 7, water-cooling system 8, roasted tube stove 9, baker air distribution system 10, wherein, fuselage 1 is the double-deck support of a square bench type, stand on the support is the central turnplate that links to each other with the bottom power transmission shaft once the center, uniform successively finishing the clamping of elongated power saving fluorescent lamps and wired vacuumizes then on its card, inflation, toasting again, multidigit vacuumizes, energising is carried out cathode disintegration and activation to filament, annotate mercury, pumping high vacuum, charge into process gas and a series of 40 stations that make it to become the finished product fluorescent tube such as seal up to burned tip.Wherein 1,2 stations are last fluorescent tube and folder filament, 3,4,15,16,17,18,19,22,23,24,26,27,28,29,30,31,32,33,34,35,36 stations are for vacuumizing, 7～18 stations are the baking fluorescent tube, 21～31 stations carry out cathode disintegration and activation for filament is switched on, 3,6,20,36 stations detect vacuum degree with vacuscope respectively, 7,25,31 stations are for charging into inert gas, 37 stations are for charging into process gas, 38,39 stations are burned tip envelope product fluorescent tubes down, and 40 stations blow off and remain the blast pipe remainder for opening vacuum.
There is a main shaft at the center of support, its axis normal is passed upper platen in table top, the lower end is equipped with index dial and roller axle sleeve and is connected with index cam on the power transmission shaft, a central turnplate is installed in the upper end, rotating disk periphery five equilibrium uniform 40 sleeve clamps, every sleeve clamp can both be shouldered the blast pipe of clamping fluorescent tube top, the function that vacuumizes, inflates flushing, storage mercury notes mercury more successively and bear higher temperature; The below of anchor clamps is provided with the device of folder filament, it can with lamp tube ends respectively about each filament clamp, by the station set with do not wait constant electric current still to carry out cathode disintegration and activation respectively to filament; The cooling that water distribution valve and distributive pipe thereof are used for supplying with every sleeve clamp is installed above the central turnplate; Around the support, contain 18 station sections (promptly-31.5 °--76.5 ° of sections), being mounted with the fluorescent tube center is the center along spindle axis rotational trajectory (diameter=￠ 1600), the roasted tube stove (9) of outer arcuate burner hearth in dividing; Also have the operative position opposite and about tripartite side arrange and laying vacuum pump, metal oil diffusion pump and sieve time vacuum pump group totally 12 covers in an orderly manner, every suit is all used stainless-steel vacuum bellows and hard tube and is positioned at the following spider that the support upper table surface is enclosed within the central principal axis stage casing and links to each other respectively, and, be convenient to mounting or dismounting with of the sealing of the quick clip of vacuum as joint; Also has combustion gas again for joining station, regulator cubicle etc.; Remove in addition, link to each other with the support bottom to around extend and the frame that upwards fuses with pillar and gantry so that all kinds of mechanical craft and instrument and meter are installed, also stability and whole sight simultaneously in order to strengthen complete machine.
The distribution scheme (see figure 3) of described 40 stations is:
The manual fluorescent tube of going up of the 1st station, the promptly bottom-up blast pipe that fluorescent tube one end is connected inserts in the sealing shroud of anchor clamps lower end, locking then;
The 2nd station presss from both sides filament automatically, filament divides each one and fluorescent tube axis normal about upper and lower side and difference, the rail mounted pattern up and down filament clamping of filament folder by being satisfied with the anchor clamps top, meanwhile, the set mercury injection device in this station top quantitatively injects pilulae hydrargyri by PLC control in the storage mercury cup of water-cooled valve body anchor clamps, automatically its top cover is closed up then and obturage;
The 3rd station vacuumizes, and uses the vacuum detection instrument leakage detection simultaneously, finds gas leakage pipe sender and automatically shuts down vacuum switch, stops all the follow-up work flow processs (identical with this situation of lower class) to this station fluorescent tube;
4th, 5 stations vacuumize again;
The 6th station is surveyed vacuum degree by vacuum detecting instrument instrument, and all same senders of the fluorescent tube of setting index that do not reach close vacuum;
The 7th～18 station baking by the heating to fluorescent tube, makes in the pipe foreign gas accelerate to discharge, and gets rid of when follow-up vacuumizing; In the baking section, the 7th station charges into inert gas, and the 15th～18 station vacuumizes;
The 19th and 21～24,26～36 stations are and vacuumize, the 20th station vacuum detecting therebetween, run into defective lamp sender and close vacuum, the 25th station falls into pilulae hydrargyri in the fluorescent tube from the anchor clamps epicoele, this action is finished by stirring of track pattern by being positioned at the rotary switch in anchor clamps stage casing, two places between the 25th～26 and 31～32 stations respectively charge into inert gas 1 time, to improve degree of purity in the pipe;
The 36th station is also wanted and is detected its vacuum degree with the high vacuum tester, do not set the fluorescent tube that requires for meeting, no matter be because the leakage that the defective of fluorescent tube itself or anchor clamps and pipeline thereof cause, all should give the warning sender and close vacuum, when this fluorescent tube moves to the burned tip station, can give the operator a significantly caution, do not want burned tip, only it is taken off, analyze after treating, the 37th station charges into the required inert gas of technology, and the setting and the accuracy detection that charge into gas pressure are regulated and control by precision decompression and pressure maintaining valve.38th, the manual burned tip of 39 stations seals persistent finished product fluorescent tube down;
The 40th station is opened vacuum, charge into the nitrogen blast pipe remainder that blows off, before this in 39～40 station transpositions, machinery is pushed the anchor clamps tapered end aside and is so far finished all work steps, last 4～6 minutes, owing to have 40 chucks, finish the content of same step defined one by one, so production efficiency fixed every 6～9 seconds (adjustable-speed), 400～600 of hourly outputs are owing to relate to vacuum pumping speed and others cause, the long more then relative efficiency of the fluorescent tube of being produced is low, otherwise efficient is higher, can according to circumstances utilize the frequency converter that is disposed to adjust to suitable speed.
The identical water-cooled valve body anchor clamps of described 40 stations by main valve body, annotate mercury mechanism, storage mercury cup, top cover open-and-close mechanism, seal cover, every main part such as mercury valve, seal disc, vacuum switch, water collar, sealing shroud, latch segment, water-stop sheet with mainly partly form, all genus have the part of vacuum lumen and all make with stainless steel, it must possess good seal performance, the high temperature of ability below 280 ℃, switch is flexible everywhere, the water-cooled unimpeded multinomial function that circulates.
The setting of systems such as described transmission device, center tumbler, folder filament device, device for cooling, roasted tube stove and vacuum, pneumatic, water-cooled, distribution, electrical control, all be around satisfying product performance, be that elongated (diameter is Φ 12, Φ 16 to fluorescent tube, 350～1050 millimeters of length), drive system is crossed the position steadily, and fluorescent tube mustn't runout, the vacuum degree height, the roasted tube temperature is evenly adjustable, and filament cathode decomposes effective.
Claims (2)
1. energy-saving lamp exhausting machine, it contains fuselage (1), transmission device (2), central turnplate and water-cooled grip device (3), pneumatic system (4), vacuum and gas burning system (5), electric control system (6), folder filament device (7), water-cooling system (8), roasted tube stove (9), baker air distribution system (10), it is characterized in that: fuselage (1) is the double-deck support of a square bench type, stand on the support is the central turnplate that links to each other with the bottom power transmission shaft once the center, uniform successively finishing the clamping of elongated power saving fluorescent lamps and wired vacuumizes then on its card, inflation, toasting again, multidigit vacuumizes, energising is carried out cathode disintegration and activation to filament, annotate mercury, pumping high vacuum, charge into process gas and seal 40 stations that make it to become the finished product fluorescent tube up to burned tip.
2. a kind of energy-saving lamp exhausting machine according to claim 1, it is characterized in that 1 in described 40 stations, 2 stations are last fluorescent tube and folder filament, 3,4,15,16,17,18,19,22,23,24,26,27,28,29,30,31,32,33,34,35,36 stations are for vacuumizing, 7～18 stations are the baking fluorescent tube, 21～31 stations carry out cathode disintegration and activation for filament is switched on, 3,6,20,36 stations detect vacuum degree with vacuscope respectively, 7,25,31 stations are for charging into inert gas, 37 stations are for charging into process gas, 38,39 stations are burned tip envelope product fluorescent tubes down, and 40 stations blow off and remain the blast pipe remainder for opening vacuum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006200509366U CN201007980Y (en) | 2006-05-07 | 2006-05-07 | Energy-saving lamp vacuum exhauster |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006200509366U CN201007980Y (en) | 2006-05-07 | 2006-05-07 | Energy-saving lamp vacuum exhauster |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201007980Y true CN201007980Y (en) | 2008-01-16 |
Family
ID=39003930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2006200509366U Expired - Fee Related CN201007980Y (en) | 2006-05-07 | 2006-05-07 | Energy-saving lamp vacuum exhauster |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201007980Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101329973B (en) * | 2008-07-16 | 2010-06-23 | 徐州欧源照明有限公司 | Lamp tube exhauster |
| CN101826429A (en) * | 2010-04-20 | 2010-09-08 | 宿迁市嘉润照明有限公司 | High vacuum exhaust system for energy-saving lamp without vacuum pump and exhaust method thereof |
| CN103456585A (en) * | 2013-09-05 | 2013-12-18 | 青岛北星机械有限公司 | Gas exhauster head of automobile lamp |
| CN103700555A (en) * | 2013-12-19 | 2014-04-02 | 常熟市联诚光源电器配件有限公司 | Button stem machine |
| CN109990212A (en) * | 2019-03-19 | 2019-07-09 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded welding mechanism silk device |
| CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
-
2006
- 2006-05-07 CN CNU2006200509366U patent/CN201007980Y/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101329973B (en) * | 2008-07-16 | 2010-06-23 | 徐州欧源照明有限公司 | Lamp tube exhauster |
| CN101826429A (en) * | 2010-04-20 | 2010-09-08 | 宿迁市嘉润照明有限公司 | High vacuum exhaust system for energy-saving lamp without vacuum pump and exhaust method thereof |
| CN101826429B (en) * | 2010-04-20 | 2012-06-13 | 江苏嘉润照明有限公司 | High vacuum exhaust system for energy-saving lamp without vacuum pump and exhaust method thereof |
| CN103456585A (en) * | 2013-09-05 | 2013-12-18 | 青岛北星机械有限公司 | Gas exhauster head of automobile lamp |
| CN103456585B (en) * | 2013-09-05 | 2016-04-06 | 青岛北星机械有限公司 | A kind of auto lamp air exhauster head |
| CN103700555A (en) * | 2013-12-19 | 2014-04-02 | 常熟市联诚光源电器配件有限公司 | Button stem machine |
| CN103700555B (en) * | 2013-12-19 | 2016-03-02 | 常熟市联诚光源电器配件有限公司 | button stem machine |
| CN109990212A (en) * | 2019-03-19 | 2019-07-09 | 江苏浩明光电科技股份有限公司 | LED filament lamp driving plate is automatically loaded welding mechanism silk device |
| CN110067951A (en) * | 2019-04-09 | 2019-07-30 | 江苏浩明光电科技股份有限公司 | LED filament lamp assembly machine blister automatic filament-arranging device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080116 Termination date: 20100507 |