CN201004996Y - Suspended type water-bath sterilizer - Google Patents
Suspended type water-bath sterilizer Download PDFInfo
- Publication number
- CN201004996Y CN201004996Y CNU200720035186XU CN200720035186U CN201004996Y CN 201004996 Y CN201004996 Y CN 201004996Y CN U200720035186X U CNU200720035186X U CN U200720035186XU CN 200720035186 U CN200720035186 U CN 200720035186U CN 201004996 Y CN201004996 Y CN 201004996Y
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- water
- bath
- preheating
- tank
- guide rail
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Abstract
A lift type water bathing sterilizer belongs to food and mechanical technology, which is used to water bathing sterilizing for bottled rice wine, pickles, stewed foods and the like. To solve the problems of high consumption of materials, energy and water which are resulted from the large-sized box type design and heavy chain convey of the existing water bathing sterilizer, a small and exquisite groove type design and a light lift type conveying device are employed. The conveying device is composed of a stander, positive and negative driving plates arranged at the two ends of the stander, steel cable fixed between the driving plates, a guiding rail arrayed in parallel with the steel cable, pulley block components arranged on the guiding rail, a rod basket hanging under the pulley block components to hold food containers, a driving card which is used to connect the steel cable and the pulley block components, a worm wheel speed changing box and a speed regulating motor which are engaged with the positive driving plate, and an electrical control box. A combined preheating and water using circularly system is composed of a preheating groove, spray pipes fixed on the inner wall of the groove, a pump connected with the pipes, a water heating box and a preheating controller. The sterilizing device comprises a water bathing groove, steam pipes arranged at the bottom of the groove and the preheating controller. Weight of the device is reduced to a third, materials consumption is decreased by 67% and production costs are reduced by a half, besides energy consumption is brought down by more than 70% and water saving reaches to more than 80%.
Description
Technical field: the utility model relates to the food machinery field, particularly a kind of beverage, food such as bottled rice wine, food sauce, pickles is carried out the suspension type water-bath sterilizer that the water-bath pasteurization is used.
Technical background: existing water-bath sterilizer adopts box design, and this just must cause bulky to reach tens of cubic meters, water consumption is big; Its connecting gear adopts chain, carrier bar to cooperate the chain structure of heavy consumptive materials such as carrying roller in addition, and this just must cause, and consumptive material is many, energy consumption is high.This shows, change box design and chain delivery, design that a kind of consumptive material is few, energy consumption is low, the significant suspension type water-bath of water-saving result sterilizer is necessary.
Summary of the invention: the purpose of this utility model is that a kind of consumptive material of design is few, energy consumption is low, the significant suspension type water-bath of water-saving result sterilizer.
The technical solution of the utility model is: a kind of suspension type water-bath sterilizer, it is characterized in that by connecting gear, preheating mechanism, sterilization mechanism, air-dry mechanism forms: connecting gear is by frame, be positioned at the active dial of frame one end, be positioned at the frame other end and passive dial that match with the active dial, be wire-wrapped in the master, wirerope between the passive dial, be fixed in upper rack and with the guide rail of wirerope configured in parallel, be linked in the pulley assembly on the guide rail versatilely, hang on the hanging basket of pulley assembly bottom, the card of dialling that connects wirerope and pulley assembly, the worm wheel gearbox that cooperates with the active dial, the buncher of cooperation worm wheel gearbox, cooperate the electric control box of buncher to form; Preheating mechanism is by being positioned at the preheating tank of frame lower near active dial one end, be positioned at preheating tank upper inside wall and be matched with the sparge pipe of hanging basket, near preheating tank outside below and the reservoir that communicates with it, import is connected in reservoir and exports the water pump that is connected in sparge pipe, this has just formed the preheating water cyclic utilization system of reservoir-water pump-sparge pipe-preheating tank-reservoir, be positioned at reservoir and with the joining pre-temperature observing and controlling head of electric control box, be positioned at reservoir and form for the pre-live steam pipe that inserts steam near its bottom, the heating that control inserts reservoir just can make with quantity of steam that the preheating water meets the requirements of temperature in the case; Sterilization mechanism is by being positioned on the frame near an end bottom of passive dial and the water-bath tank that cooperates with the preheating tank, be positioned at the water-bath bottom of gullet for the water-bath steam pipe that inserts steam, be positioned at the water-bath tank and form with the joining bath temperature of electric control box observing and controlling head, the heating that control inserts just can make the water of sterilizing in the groove meet the requirements of temperature with quantity of steam; Air-dry mechanism is by being positioned at central rack with respect to the opposite side of preheating tank and be matched with the receipts water pond of homonymy water-bath tank, be positioned at the air knife of receiving the water pond top and being matched with hanging basket and form, promptly require the air outlet of air knife to aim at hanging basket and sterilized food containers wherein.
Described active dial and passive dial all are designed to the circular ratchet that outer rim was provided with and dialled the muscle shape projection that card matches.Promptly the muscle shape card of dialling protruding and by way of the dial outer rim meshes when initiatively dial starts, and drive wirerope-pulley assembly-hanging basket moves forward.
Described guide rail is positioned at the setting height(from bottom) of preheating tank upper section, less than when in the hanging basket that hangs through pulley assembly thereon treat that the preheating container top is equal with sparge pipe the time the height at guide rail place.This has just guaranteed that the preheating container for the treatment of in the hanging basket of preheating tank is fully sprayed by the preheating water that sparge pipe sprays, thereby reaches the effect of preheating; Described guide rail is positioned at the setting height(from bottom) of water-bath tank upper section, the height at guide rail place less than in the water that immerses the water-bath tank when the container top subject to sterilization in the hanging basket that hangs through pulley assembly thereon the time.This has just guaranteed that the container subject to sterilization in the hanging basket of water-bath tank is had the high-temperature water submergence fully of sterilization effect, thereby reaches the effect of sterilization.It is identical with the setting height(from bottom) that guide rail is positioned at preheating tank upper section that the design middle guide is positioned at the setting height(from bottom) of receiving the water pond upper section, to guarantee the good engagement of wirerope-group card and active dial outer rim muscle shape projection, also guaranteed the moisture content outside the hanging basket of water-bath tank and the container of sterilising food prods is wherein drained.Obviously, the design middle guide is positioned at the setting height(from bottom) of receiving water pond and preheating tank upper section and is positioned at the setting height(from bottom) of water-bath tank upper section greater than it, neither adopts the inclination mode to install with the guide rail of installing between the height.Above this section guide rail configured in parallel the auxilliary rail of respective length, the guide rail of installing along the inclination mode with guide pulley assembly-hanging basket is lifting moving reposefully.
Described electric control box is provided with the speed regulator that connects the control buncher, the switch of air knife, the instrument of connect and show pre-temperature observing and controlling head, bathing warm observing and controlling head.According to the reservoir of instrument demonstration, the water temperature in the water-bath tank, cooperate the throttle flow in control preheating, the water-bath steam pipe, preheating, sterilization water are regulated and control to required water temperature.
In order to reduce the loss of heat, design the groove lid that cooperation is with it arranged at the preheating tank, above the water-bath tank.
Start buncher from electric control box, drive initiatively dial through worm wheel gearbox, stirring card-wirerope-pulley assembly-hanging basket moves forward, the preheating container for the treatment of in the hanging basket of preheating tank is sprayed by sparge pipe and reaches the effect of preheating, when continuing reach, along with the decline of rail height, enter food and drink subject to sterilization is housed in the hanging basket in the water-bath tank container by the complete submergence of high-temperature sterilization water.Because motor is the buncher that can regulate and control rotating speed, through worm wheel gearbox-active dial-group card-pulley assembly-wirerope-hanging basket, the container of levelling hanging basket and wherein food and drink subject to sterilization soaks moving process in the water-bath tank time, can reach the effect of sterilization just.Continue to move, the moisture content that lifts away from the container outside of the hanging basket of water-bath tank and the beverage of sterilising food prods wherein with guide rail is drained, thereby is subjected to air knife has been finished the water-bath sterilization to drying up of its remaining moisture content all processes when running to receipts water pond top again.
The suspension type water-bath sterilizer that the utility model is implemented to obtain shows below advantage through trying out: owing to adopted small and exquisite tank design and light suspension connecting gear, compare with the existing water-bath sterilizer of box design and chain delivery, complete machine weight is reduced to two tons of less thaies by at least six tons, reduces and uses expensive stainless steel material 2/3rds.Operation power cuts down the consumption of energy seventy percent by being reduced to below 3 kilowatts more than 10 kilowatts.Adopt the preheating mechanism of reservoir-water pump-sparge pipe-preheating tank-reservoir, reached the recycling of preheating water, add the appropriate design of water-bath tank, 2 tons of water consumption less thaies, water consumption only are the moisture content that vessel surface was taken out of when the sterilization under the drop was soaked in the process of draining.Reach more than 10 ton, the sizable existing water-bath sterilizer of water consumption with water consumption and compare, save and use precious water resource most probably many.Just because of consumptive material is few, energy consumption is low, the manufacturing cost of the suspension type water-bath sterilizer that the utility model enforcement obtains only is half of existing water-bath sterilizer, and water-saving result is remarkable in addition, and this just makes it have the stronger market competitiveness.
Description of drawings: Fig. 1 is the structural representation that conforms to the utility model theme.
The specific embodiment: in conjunction with the accompanying drawings implementation detail of the present utility model is described as follows: as shown in Figure 1, a kind of suspension type water-bath sterilizer is characterized in that being made up of connecting gear, preheating mechanism, sterilization mechanism, air-dry mechanism:
Connecting gear by frame 1, be positioned at the active dial 2 of frame one end, be positioned at the frame other end and passive dial 3 that match with the active dial, be wire-wrapped in the wirerope 4 between master, the passive dial, be fixed in upper rack and with the guide rail 5 of wirerope configured in parallel, be linked in the pulley assembly 6 on the guide rail versatilely, hang on the hanging basket 7 of pulley assembly bottom, connect dialling of wirerope and pulley assembly and block 21, the worm wheel gearbox 8 that cooperates with the active dial cooperates the buncher 9 of worm wheel gearbox, the electric control box 10 of cooperation buncher to form; Preheating mechanism is by being positioned at the preheating tank 11 of frame lower near active dial one end, be positioned at preheating tank upper inside wall and be matched with the sparge pipe 12 of hanging basket, near preheating tank outside below and the reservoir 13 that communicates with it, import is connected in reservoir and exports the water pump 14 that is connected in sparge pipe, be positioned at reservoir and with the joining pre-temperature observing and controlling of electric control box 15, be positioned at reservoir and form for the pre-live steam pipe 22 that inserts steam near its bottom; Sterilization mechanism is by being positioned on the frame near passive dial one end bottom and the water-bath tank 16 that cooperates with the preheating tank, be positioned at the water-bath bottom of gullet for the water-bath steam pipe 17 that inserts steam, be positioned at the water-bath tank and with the joining bath temperature of electric control box observing and controlling 18 composition; Air-dry mechanism is positioned at the air knife 20 of receiving the water pond top and being matched with hanging basket and forms by being positioned at central rack with respect to the opposite side of preheating tank and be matched with the receipts water pond 19 of homonymy water-bath tank.
Being engaged in when implementing of above-mentioned master, passive dial refers to that diameter, thickness are identical, and outer rim all has and the muscle shape projection of dialling the card engagement.The configured in parallel of above-mentioned guide rail and wirerope refer to that wirerope fixes the same area that schedules on the pulley assembly through dialling, and the upper sheave of pulley assembly is linked on the guide rail versatilely just when implementing.Above-mentioned pulley assembly-hanging basket is linked in wirerope when implementing through dialling card, refers to that single one by one pulley assembly-hanging basket is fixed on the wirerope equally spacedly through dialling card, and its single quantity can be determined according to customer requirements.Being engaged in when implementing between above-mentioned active dial-worm wheel gearbox-buncher-electric control box, finger is according to preheating, the sterilization time of customer requirements, determine the initiatively rotating speed of dial, debug the speed regulator on the electric control box thus, reach the initiatively required rotating speed of dial through motor-worm wheel gearbox.Being engaged in when implementing of above-mentioned sparge pipe and hanging basket, the setting height(from bottom) that refers to sparge pipe fully spray the preheating container for the treatment of in the hanging basket when guaranteeing pre-hot water spray just.Above-mentioned reservoir is near preheating tank outside below and communicate with it when implementing, and instigates the Yu Shuineng after the preheating of sparge pipe spray to drop down the reservoir from the outlet pipe of preheating water trench bottom.Above-mentioned import is connected in reservoir and when exporting the water pump that is connected in sparge pipe and implementing, refers to that the water inlet pipe of water pump links to each other with the reservoir bottom, outlet pipe links to each other with sparge pipe.Above-mentioned be positioned at reservoir and with the joining pre-temperature observing and controlling head of electric control box, be positioned at the water-bath tank and when implementing with the joining bath temperature of electric control box observing and controlling head, finger is installed on underwater in reservoir, the water-bath tank near the place, bottom with the observing and controlling head of electric thermo-couple temperature controller, and Displaying Meter is installed on the electric control box.Being engaged in when implementing of above-mentioned preheating tank-water-bath tank, water-bath tank-receipts water pond refers to can guarantee that pulley assembly-hanging basket with wirerope trouble-free operation on guide rail, reaches preheating-sterilization-air-dry effect on request in installation site each other on same straight line.When the above-mentioned air knife that is matched with hanging basket is implemented, refer to that the air outlet of air knife is aimed at hanging basket and the container of sterilising food prods wherein, reach the effect that dries up its surperficial remaining moisture content.
Described active dial 2 and passive dial 3 all are designed to outer rim and are provided with and the circular ratchet of dialling the card 21 muscle shape projectioies that match.Described guide rail 5 is positioned at the setting height(from bottom) of preheating tank 11 upper sections, less than when in the hanging basket 7 that hangs through pulley assembly 6 thereon treat that preheating container top and sparge pipe 12 are equal the time the height at guide rail 5 places.Described guide rail 5 is positioned at the setting height(from bottom) of water-bath tank 16 upper sections, the height at guide rail 5 places less than in the water that immerses when the container top subject to sterilization in the hanging basket 7 that hangs through pulley assembly 6 thereon in the water-bath tank 16 time.Determining of above-mentioned two setting height(from bottom)s of guide rail its objective is to guarantee to reach that hanging basket and food containers wherein are subjected to spraying fully, the effect of complete submergence when sterilizing when preheating.Design middle guide 5 is positioned at the setting height(from bottom) of receiving water pond and preheating tank upper section and is positioned at the setting height(from bottom) of water-bath tank upper section greater than it, neither adopts the inclination mode to install with the guide rail of installing between the height.For guaranteeing that pulley assembly-wirerope-hanging basket is through the steady lifting reach of this section guide rail, the auxilliary rail 23 of configured in parallel respective length above this section guide rail.Described electric control box 10 is provided with the speed regulator that connects control buncher 9, the switch of air knife 20, connects and show pre-temperature observing and controlling 15, bathes the instrument of warm observing and controlling 18.Design the groove lid that cooperation is with it arranged at the preheating tank, above the water-bath tank.
During concrete enforcement, wirerope, guide rail, worm wheel gearbox, buncher, water pump, pre-temperature observing and controlling head, the warm observing and controlling head of bath, air knife obtain by commercially available, and all the other other parts adopt conventional metal working process to implement.
Claims (6)
1. suspension type water-bath sterilizer is characterized in that being made up of connecting gear, preheating mechanism, sterilization mechanism, air-dry mechanism:
---connecting gear is by frame (1), be positioned at the active dial (2) of frame one end, the passive dial (3) that is positioned at the frame other end and matches with the active dial, be wire-wrapped in the master, wirerope between the passive dial (4), be fixed in upper rack and with the guide rail (5) of wirerope configured in parallel, be linked in the pulley assembly (6) on the guide rail versatilely, hang on the hanging basket (7) of pulley assembly bottom, connect dialling of wirerope and pulley assembly and block (21), the worm wheel gearbox (8) that cooperates with the active dial, the buncher (9) of cooperation worm wheel gearbox, cooperate the electric control box (10) of buncher to form;
---preheating mechanism is by being positioned at the preheating tank (11) of frame lower near active dial one end, be positioned at preheating tank upper inside wall and be matched with the sparge pipe (12) of hanging basket, near preheating tank outside below and the reservoir (13) that communicates with it, import is connected in reservoir and exports the water pump (14) that is connected in sparge pipe, be positioned at reservoir and with the joining pre-temperature observing and controlling head of electric control box (15), be positioned at reservoir and form for the pre-live steam pipe (22) that inserts steam near its bottom;
---sterilization mechanism is by bottom that is positioned at an end of close passive dial on the frame and the water-bath tank (16) that cooperates with the preheating tank, be positioned at the water-bath bottom of gullet for the water-bath steam pipe (17) that inserts steam, be positioned at the water-bath tank and form with the joining bath temperature of electric control box observing and controlling head (18);
---air-dry mechanism is positioned at the air knife (20) of receiving the water pond top and being matched with hanging basket and forms by being positioned at central rack with respect to the opposite side of preheating tank and be matched with the receipts water pond (19) of homonymy water-bath tank.
2. suspension type water-bath sterilizer by claim 1 regulation is characterized in that described active dial (2) and passive dial (3) all are designed to outer rim and are provided with and group block the circular ratchet of the muscle shape projection that (21) matches.
3. press the suspension type water-bath sterilizer that claim 1 is stipulated for one kind, it is characterized in that described guide rail (5) is positioned at the setting height(from bottom) of preheating tank (11) upper section, less than when in the hanging basket (7) that hangs through pulley assembly (6) thereon treat that the preheating container top is equal with sparge pipe (12) time guide rail (5) place height.
4. press the suspension type water-bath sterilizer that claim 1 is stipulated for one kind, it is characterized in that described guide rail (5) is positioned at the setting height(from bottom) of water-bath tank (16) upper section, the height at guide rail place less than in the water that immerses when the container top subject to sterilization in the hanging basket (7) that hangs through pulley assembly (6) thereon in the water-bath tank (16) time.
5. press the suspension type water-bath sterilizer that claim 1 is stipulated for one kind, it is characterized in that described electric control box (10) is provided with the speed regulator that connects control buncher (9), the switch of air knife (20), the instrument of connect and show pre-temperature observing and controlling head (15), bathing warm observing and controlling head (18).
6. press the suspension type water-bath sterilizer that claim 1 is stipulated for one kind, it is characterized in that described guide rail (5) is positioned at the setting height(from bottom) of receiving water pond and preheating tank upper section and is positioned at the setting height(from bottom) of water-bath tank upper section greater than it, neither with the auxilliary rail (23) that the guide rail top configured in parallel respective length between the height is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720035186XU CN201004996Y (en) | 2007-03-22 | 2007-03-22 | Suspended type water-bath sterilizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720035186XU CN201004996Y (en) | 2007-03-22 | 2007-03-22 | Suspended type water-bath sterilizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201004996Y true CN201004996Y (en) | 2008-01-16 |
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ID=39000930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200720035186XU Expired - Fee Related CN201004996Y (en) | 2007-03-22 | 2007-03-22 | Suspended type water-bath sterilizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201004996Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101869344A (en) * | 2010-06-12 | 2010-10-27 | 邵慈波 | Canned food high temperature sterilizer |
| CN101948157A (en) * | 2009-07-10 | 2011-01-19 | 株式会社日立工业设备技术 | Ballast water processing and ballast water treatment plant |
| CN103637351A (en) * | 2013-11-29 | 2014-03-19 | 湖北瀚思生物科技有限公司 | High-temperature energy-saving instantaneous drink sterilization device and method |
| CN106105495A (en) * | 2016-07-14 | 2016-11-16 | 中国水稻研究所 | A kind of rice paddy seed method for disinfection and device |
-
2007
- 2007-03-22 CN CNU200720035186XU patent/CN201004996Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101948157A (en) * | 2009-07-10 | 2011-01-19 | 株式会社日立工业设备技术 | Ballast water processing and ballast water treatment plant |
| CN101869344A (en) * | 2010-06-12 | 2010-10-27 | 邵慈波 | Canned food high temperature sterilizer |
| CN103637351A (en) * | 2013-11-29 | 2014-03-19 | 湖北瀚思生物科技有限公司 | High-temperature energy-saving instantaneous drink sterilization device and method |
| CN106105495A (en) * | 2016-07-14 | 2016-11-16 | 中国水稻研究所 | A kind of rice paddy seed method for disinfection and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080116 Termination date: 20110322 |