CN200999807Y - Simple quick changing structure - Google Patents

Simple quick changing structure Download PDF

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Publication number
CN200999807Y
CN200999807Y CNU2007200102689U CN200720010268U CN200999807Y CN 200999807 Y CN200999807 Y CN 200999807Y CN U2007200102689 U CNU2007200102689 U CN U2007200102689U CN 200720010268 U CN200720010268 U CN 200720010268U CN 200999807 Y CN200999807 Y CN 200999807Y
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CN
China
Prior art keywords
units
quick
unit
milling head
end surface
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU2007200102689U
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Chinese (zh)
Inventor
张文峰
蔡春刚
鲍文禄
任志辉
陈宏起
吴超
刘庆宏
浦喜
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Dalian Guangyang Science and Technology Engineering Co Ltd
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Dalian Guangyang Science and Technology Engineering Co Ltd
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Priority to CNU2007200102689U priority Critical patent/CN200999807Y/en
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Publication of CN200999807Y publication Critical patent/CN200999807Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a simple rapid exchange structure. In order to protect the connectors on the two units to be connected, and to realize the connector guiding, and a long pin which end surface is higher that the male connector is arranged; in order to realize the localization, a short conical surface and a plane surface are arranged between the two units to match the localization; in order to perform steady connection, the two units are firmly connected through double head bolts, together with thread holes, bolt holes and nuts; in order to transmit the torque, guiding grooves are arranged at the connecting position of the outer walls of the two units, and the torque is transmitted through the end surface keys fixed in the guiding grooves. After the utility model is applied on machine tools, the machine tool parts stability can be guaranteed, and the installation is simple, requiring little labor and material resource, greatly reducing the cost and guaranteeing the stability and reliability of the running of the machine tools. The technology is especially suitable for the double pendulum milling head, effectively guaranteeing the working precision and stability. The utility model has characteristics that the positioning accuracy is high, the clamp precision is high, the installment is convenient, and the production cost is low.

Description

Simple quick-change structure
Technical Field
The utility model relates to a structure for realizing the quick and stable connection between two units by arranging parts skillfully; more particularly, the invention relates to a structure for realizing quick replacement and assembly of an upper unit and a lower unit in a double-pendulum milling head.
Background
The applicant filed a chinese patent application No. 200710010057.X of "a double-pendulum milling head driven by an ac permanent magnet synchronous outer rotor type torque motor" on month 15 of 2007, and discloses a double-pendulum milling head rotating around a C axis and swinging around an a axis. In this application, the electric spindle of the milling head is inserted into a cross-shaped hollow shaft; two ends of the cross hollow shaft are fixed on the rotor of the horizontal torque motor at two ends of the shaft A. The cross hollow shaft, the horizontal torque motor at two ends and the milling head are fixed on a rotor of the vertical torque motor with the C shaft at the upper end as an integral unit. Therefore, the vertical motor drives the milling head to rotate around the shaft C, and the shaft A horizontal motor drives the milling head to swing back and forth around the shaft A.
As can be seen from the above description, the device comprises two units, an upper unit and a lower unit. The upper unit mainly comprises a vertical motor, and the lower unit mainly comprises a milling head and a horizontal torque motor for driving the milling head to swing on an A axis in the horizontal direction. The vertical motor of the upper unit drives the lower unit to rotate in the vertical direction during operation. The problem is that as independent units, the upper unit and the lower unit need to be fixedly connected, and the positioning between the upper unit and the lower unit is accurate, the torque is easy to transmit, and the quick replacement is required.
Most companies now adopt rat-tooth location and numerical control hydraulic clamping technology in the quick change structure of the milling head in the mechanical field, the requirements of the technologies on cost and manufacturing technology are very high, the manufacturing cost is high, in addition, in the mechanical field, the devices with the quick change structure requirement are many, the requirements are the same, namely, the location is accurate, the connection is stable, the transmission torque, the connector connection is convenient, the connector is not easy to damage, the quick change requirement can be realized, and the like.
Disclosure of Invention
To the above problem, the utility model provides a simple and easy quick change structure. Aiming at the connection and positioning structure of the double-pendulum milling head and the main shaft of the machine tool and the similar mechanical structure thereof, the patent application of the double-pendulum milling head filed on 1, 15 and 1 of the applicant in 2007, a method for quickly positioning and connecting and easily replacing and assembling is provided.
In order to solve the above problem, the utility model designs a simple and easy quick change method, include: a, in order to protect the joints on two units to be connected, a long pin with the end surface higher than the male joint is arranged for guiding the joint connection; the quick-change method comprises the following steps: the long pin is guided to be inserted into the column hole on the corresponding unit, and the joint is accurately butted under the condition. b, in order to realize positioning, a short conical surface and a plane are arranged between the two units for matching positioning. And c, for stable connection, the two units are fixedly connected by means of stud bolts in a matched manner with threaded holes, bolt holes and nuts. d, in order to transmit torque, key grooves are formed in the outer walls of the two units at the connecting parts in a matched mode, and the torque is transmitted by means of end face keys fixed in the key grooves.
In order to realize the method, the utility model also provides a simple and easy quick change structure, including two upper and lower units of wanting to tear open and trade, assemble. The connecting end face of one unit is provided with a convex male joint, the unit and the male joint are provided with long pins in parallel, and the end face of each long pin is longer than the end face of the joint; correspondingly, a concave female joint and a column hole for inserting the long pin are arranged on the connecting end surface of the other unit; the joint comprises an electric joint, an oil way joint or a cooling water way joint. The connection end surfaces of the two units are respectively provided with short conical surfaces which are matched with each other, and the planes of the end surfaces of the matched units realize the positioning of the two units. The end face of one unit is provided with a threaded hole, correspondingly, the other unit comprises a connecting piece provided with a bolt hole, and the two units are connected by using a stud bolt and a matched nut. The outer walls of the two units are provided with key grooves in a matching way at the connecting part, and end face keys are fixed in the key grooves.
The diameter of the bottom end of the long pin is smaller than that of the top end. And the taper of the short conical surface is selected to be 7: 24.
The simple quick-change structure is easy to use on the double-pendulum milling head. Therefore, in the double-pendulum milling head, the upper unit comprises an alternating current permanent magnet synchronous outer rotor motor which is vertically arranged, a rotating shaft part fixedly connected with a motor rotor and a fast assembly fixedly connected with the lower end of the rotating shaft part; the rotor of the motor is also associated with a sensing unit for defining a rotation angle in order to drive the motor to rotate back and forth. In the double-pendulum milling head, the lower unit comprises a milling head and a cross hollow shaft for mounting an electric spindle of the milling head; alternating current permanent magnet synchronous outer rotor motors are symmetrically arranged at two ends of the cross hollow shaft in the A-axis direction, and windings of the two horizontal motors are connected in series so as to synchronously drive the cross hollow shaft to drive the milling head to swing around the A-axis; the lower unit also comprises a left ear piece and a right ear piece which are respectively and fixedly connected with the horizontal moment machine stator; the left and right ear pieces are fixedly connected with the lower quick assembly component at the upper end; and the rotor of one motor in the horizontal vertical torque motor is also associated with an encoder for accurately positioning the swinging angle of the milling head around the shaft A. And above-mentioned last fast-assembling subassembly is exactly with lower fast-assembling subassembly the utility model relates to an important component of quick change structure, including joint, long round pin, short conical surface, stud, terminal surface key.
Through the technical scheme, the utility model discloses simple and easy quick change method and quick change structure are used and have not only guaranteed the stability of lathe part on the lathe, and the clamping does not simply need too many manpower and materials moreover, and greatly reduced the cost has still ensured lathe moving stability and reliability. The technology is particularly suitable for connecting and positioning the double-pendulum milling head and the main shaft of the machine tool, and effectively ensures the working precision and stability of the double-pendulum milling head. The utility model has the characteristics of positioning accuracy is high, the tight precision of clamp is high, simple to operate, low in production cost.
Drawings
Fig. 1 is a schematic view of a usage mode of the quick-change structure of the present invention in a double-pendulum milling head;
FIG. 2 is a square view at M in FIG. 1;
fig. 3 is a schematic structural diagram of the double-pendulum milling head after being assembled by the quick-change structure of the utility model.
Detailed Description
Referring first to fig. 3, a double pendulum milling head patent previously filed by the applicant is described, wherein the double pendulum milling head patent comprises an upper unit and a lower unit. The upper unit comprises an alternating current permanent magnet synchronous outer rotor motor C1 which is vertically arranged, a rotating shaft part 104 which is fixedly connected with a rotor of the motor C1, and a fast assembly 101 which is fixedly connected with the lower end of the rotating shaft part 104; the rotor of the motor C1 also has associated therewith a sensing unit for defining a rotation angle for driving the motor in reciprocating rotation.
In fig. 3, the lower unit comprises a milling head, a cross hollow shaft 3 for mounting the milling head motorized spindle 2; alternating current permanent magnet synchronous outer rotor motors A1 and A2 are symmetrically arranged at two ends of the cross hollow shaft 3 in the A axis direction, and windings of the two horizontal motors are connected in series, so that the cross hollow shaft 3 is synchronously driven to drive the milling head to swing around the A axis. The lower unit also comprises a left ear piece 103' and a right ear piece 103 which are respectively and fixedly connected with the stators of the horizontal torque machines A1 and A2. Left and right ears 103', 103 are attached to the upper lower quick mount assembly 102. The rotor of one of the horizontal vertical torque motors A1 and A2 is also associated with an encoder for accurately positioning the swing angle of the milling head around the axis A.
In order to realize the connection between the upper and lower units in fig. 3, the upper quick-assembly component 101 and the lower quick-assembly component 102 constitute the quick-change structure of the present invention, which comprises a joint, a long pin, a short conical surface, a stud bolt, and an end face key, which are cooperatively arranged in the components. The quick-change structure and the method of the utility model are particularly suitable for the double-pendulum milling head shown in figure 3.
Referring to fig. 1, the quick-change structure of the present invention is described with reference to fig. 2. For the dismounting and assembling structure, firstly, the electric connectors, the oil passages and the cooling water passages are designed for the electric connectors, the oil passages and the cooling liquid, and the male connectors 63 and the female connectors 64 distributed on two units are generally adopted.
The utility model discloses still need set up the long round pin 65 as the butt joint guide body in the coupling assembling of upper and lower unit, when there is the deviation in the picture when double pendulum cutter head A axle body position, the long round pin can't insert the post hole on another unit, therefore the A axle body can't dock with the C axle. At this time, the long pin protects the joint from collision. In the figure, the size of the lower part of the long pin is smaller than that of the upper part, because the long pin is not required to be used for guiding after the electric joint is butted with the oil way and the cooling water way joint, and the long pin only needs to play a role in coarse positioning.
In order to realize accurate positioning, the utility model discloses a short awl and plane location mode (62 as shown in fig. 2), because the conical surface and the plane of short awl have realized all restraints except that C axle gyration, consequently above-mentioned long round pin lower part size is less than the upper portion size, can avoid crossing the location problem. Preferably, the short taper is a 7: 24 common taper.
After the positioning is solved, the clamping problem needs to be solved. The utility model discloses a stud, the one end snap-on of double-screw bolt is in the screw hole that A axle body is connected the face, and the other end passes the bolt hole on the C axle body is connected the face, screws up at the bolt hole nut for the other end, with diaxon body zonulae occludens, not only connects simple and easy, convenient but also stable, reliable like this.
The C-axis transmits torque to the A-axis body by using the end face key technology. The end face key 61 restricts the degree of freedom in the C-axis rotation direction. In order to facilitate the replacement of the shaft body of the A shaft of the double-pendulum milling head, the motion precision of the shaft body of the A shaft in the direction of the C shaft is prevented from being influenced by the reverse clearance between keys, so that a matching processing form is adopted. The double-pendulum milling head is machined, the end face key is machined, the shaft body A and the shaft body C are connected after the double-pendulum milling head is assembled, the shaft body A is replaced as the shaft body A during operation, the two bodies are locked by the double-end stud and then are integrally placed into a machine tool, and the key groove is machined in the radial direction of the joint surface of the two bodies according to the size of the end face key which is machined, so that the transmission precision can be guaranteed.
The above description is only the specific implementation manner of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and the design of the present invention within the technical scope of the present invention.

Claims (4)

1. A simple quick-change structure is characterized by comprising an upper unit and a lower unit which are to be disassembled, replaced and assembled; wherein,
a male connector (63, 64) in a convex shape is arranged on the connecting end surface of one unit, a long pin (65) is arranged on the unit in parallel with the male connector, and the end surface of the long pin (65) is longer than the end surface of the connector; correspondingly, a concave female joint and a column hole for inserting the long pin are arranged on the connecting end surface of the other unit; the joints (63, 64) comprise electrical, oil or cooling water joints;
the connection end surfaces of the two units are respectively provided with short conical surfaces which are matched with each other, and the planes of the end surfaces of the matched units realize the positioning of the two units;
a threaded hole is formed in the end face of one unit, correspondingly, the other unit comprises a connecting piece provided with a bolt hole, and the two units are connected by using a stud bolt (66) and a nut;
the outer walls of the two units are provided with key grooves in a matching way at the connecting part, and end face keys (61) are fixed in the key grooves.
2. The quick change structure according to claim 1, wherein the long pin has a bottom diameter smaller than a top diameter.
3. The quick change structure according to claim 2, wherein the taper of the short tapered surface is 7: 24.
4. The simple quick-change structure according to claim 3,
the upper unit comprises an alternating current permanent magnet synchronous outer rotor motor (C1) which is vertically arranged, a rotating shaft part (104) which is fixedly connected with a rotor of the motor (C1), and a fast assembly component (101) which is fixedly connected with the lower end of the rotating shaft part (104); the rotor of the motor (C1) is also associated with a sensing unit for limiting the rotation angle so as to drive the motor to rotate back and forth;
the lower unit comprises a milling head and a cross hollow shaft (3) for mounting an electric spindle (2) of the milling head; alternating current permanent magnet synchronous outer rotor motors (A1, A2) are symmetrically arranged at two ends of the cross hollow shaft (3) in the A axis direction, and windings of the two horizontal motors are connected in series so as to synchronously drive the cross hollow shaft (3) to drive the milling head to swing around the A axis; the lower unit also comprises a left ear piece (103') and a right ear piece (103) which are respectively and fixedly connected with the stators of the horizontal moment machines (A1 and A2); the left and right ear pieces (103', 103) are fixedly connected with the lower quick assembly component (102) at the upper end; the rotor of one of the horizontal vertical torque motors (A1, A2) is also associated with an encoder for accurately positioning the swing angle of the milling head around the A shaft;
the upper quick-assembly component (101) and the lower quick-assembly component (102) comprise the joint, a long pin, a short conical surface, a stud and an end surface key of a quick-change structure.
CNU2007200102689U 2007-01-24 2007-01-24 Simple quick changing structure Expired - Lifetime CN200999807Y (en)

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Application Number Priority Date Filing Date Title
CNU2007200102689U CN200999807Y (en) 2007-01-24 2007-01-24 Simple quick changing structure

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Application Number Priority Date Filing Date Title
CNU2007200102689U CN200999807Y (en) 2007-01-24 2007-01-24 Simple quick changing structure

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100464086C (en) * 2007-01-24 2009-02-25 大连光洋科技工程有限公司 Simple quick-changing method and used quick-changing structure
CN102213192A (en) * 2011-05-28 2011-10-12 江苏新誉重工科技有限公司 Split coupler of wind generating set
CN102788215A (en) * 2011-05-19 2012-11-21 大连光洋科技工程有限公司 Rapid changing and feeding joint mechanism of fluid medium
CN107058968A (en) * 2016-12-24 2017-08-18 惠州市富美真空镀膜有限公司 A kind of scroll chuck formula fast assembling disassembling structure for filming equipment
CN113738777A (en) * 2021-09-13 2021-12-03 中国联合重型燃气轮机技术有限公司 Shaft coupling

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100464086C (en) * 2007-01-24 2009-02-25 大连光洋科技工程有限公司 Simple quick-changing method and used quick-changing structure
CN102788215A (en) * 2011-05-19 2012-11-21 大连光洋科技工程有限公司 Rapid changing and feeding joint mechanism of fluid medium
CN102788215B (en) * 2011-05-19 2015-12-30 大连科德数控有限公司 The fast quick change of flowing medium send joint mechanism
CN102213192A (en) * 2011-05-28 2011-10-12 江苏新誉重工科技有限公司 Split coupler of wind generating set
CN107058968A (en) * 2016-12-24 2017-08-18 惠州市富美真空镀膜有限公司 A kind of scroll chuck formula fast assembling disassembling structure for filming equipment
CN113738777A (en) * 2021-09-13 2021-12-03 中国联合重型燃气轮机技术有限公司 Shaft coupling

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Effective date of abandoning: 20070124

C25 Abandonment of patent right or utility model to avoid double patenting