Force the cooling spray drying device
Technical field
The utility model relates to a kind of drying device, is specifically related to a kind of pressure cooling spray drying device that is applicable to the material drying of various moisture contents.
Background technology
At present, the most hot blast of particle drying industry circulates in drying tower, utilize the forced ventilation effect, be provided with adjustable split-wind plate in the tower, dry materials is slower, and particle is inhomogeneous, particularly for the drying that requires to keep active biochemical product, because drying time is long, perhaps temperature keeps the too high goods activity that makes easily to be affected even to lose activity for a long time.
Summary of the invention
The utility model provides a kind of spray-drying installation at above-mentioned shortcoming of the prior art, it is slower to have overcome in the prior art dry materials, particle is inhomogeneous, particularly overcome drying for the biochemical product that requires to keep active, because drying time is long, perhaps temperature keeps too high for a long time and the goods activity is affected even deactivated technical problem.The utility model is realized in the following manner:
A kind of pressure cooling spray drying device, as shown in Figure 1, mainly by air access arrangement 1, air heating plant 22, hot blast distributor chamber 6, centrifugal spray equipment 7, drying tower 8, feeding device 11, whirlwind collecting device 14, discharging equipment 15, bag-type dust equipment 16, air-introduced machine 18, electrical control cubicles 19 constitutes, air access arrangement 1 is connected with air heating plant 22, air heating plant 22 connects hot blast distributor chamber 6, feeding device 11 links to each other with centrifugal spray equipment 7, hot blast distributor chamber 6, centrifugal spray equipment 7 is connected with drying tower 8 respectively, drying tower 8 connects whirlwind collecting device 14, whirlwind collecting device 14 respectively with discharging equipment 15, bag-type dust equipment 16 is connected, bag-type dust equipment 16 is connected with air-introduced machine 18, it is characterized in that drying tower 8 is provided with cooling interlayer 23.
Described cooling interlayer 23 is arranged on drying tower 8 bottom cones partly, and the air intake passage at air inlet 24 places is vertical with the drying tower center line.The tapered wall at described cooling interlayer 23 places becomes 30 degree angles with the drying tower center line.Described cooling interlayer 23 is provided with vibrating device 21.Vibrating device 21 is three, is evenly distributed on the tapered wall middle part horizontal plane at cooling interlayer 23 places.
The beneficial effects of the utility model: by being provided with cooling interlayer 23, make by wink-dry finished product when the drying tower bottom, because the cold air in the interlayer makes the lower taper wall keep low temperature, thereby make the materials inside forced cooling, thereby both wink-dries have been guaranteed, instantaneous temperature reduction again, kept biochemical product biologically active; Because be provided with vibrating device, cause materials inside under forced vibration, not adhere to, bond again, thereby keep uniform particles at the drying tower sidewall.Simultaneously, feed liquid is through centrifugal spray, and surface area increases greatly, and in high temperature gas flow, moment just can be evaporated the moisture content of 95%-98%, and finishing only needs the several seconds drying time.Even have the biochemical material of thermal sensitivity, because drop and hot blast and flow path direction flow, though the temperature of hot blast is higher, material can be not overheated in the water evaporates process.Because tapered wall is provided with vibrating device, dried material can not form on sidewall yet and adhere to and lump, thereby has guaranteed that product has good dispersiveness, flowability and dissolubility again.Owing to be to finish drying in moment, cool off in moment again, product can keep stable activity.For the solution energy primary drying powdering product of moisture content at 5-60% (special material can reach 90%), do not need after the drying to pulverize again and screen, reduced production process, improved the purity of product.
The utility model can be used for the drying of the variable concentrations product of following material: polymer and resinae; Dyestuff, pigment class; Pottery, category of glass; The rust cleaning class; The insecticide class; Carbohydrate; Dairy products; Blood and fish product class; The fertilizer class; Inorganic, organic compound class or the like.
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is the structural representation that the utility model is forced the cooling spray drying device.
Fig. 2 is the utility model bag-type dust equipment 16, air-introduced machine 18, offgas duct 20 connection diagrams.
Fig. 3 is the utility model whirlwind collecting device 14 schematic diagrames.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is the structural representation of the utility model drying tower and cooling interlayer.
Fig. 6 is Fig. 5 vertical view.
Fig. 7 is the layout schematic diagram that the utility model is forced the cooling spray drying device.
The specific embodiment
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, shown in Figure 7, the sequence number of each parts, title, specification, model are as shown in the table:
Sequence number | Code name | Title | Quantity | Material | Specification |
1 | 4-72No.3.2A | Air access arrangement (air blast) | 1 | 304 | P=2.2Kw |
2 | SRL-6X6/3 | Steam heater | 1 | 304,AL | Five in one |
3 | DR-24 | Electric heater | 1 | 304 | P=24Kw |
4 | | Warm-air pipe | 1 | 304 | |
5 | XMT- | The hot blast digital display thermometer | 1 | | 0-400℃ |
6 | | The hot blast distributor chamber | 1 | 304 | |
7 | DP-50 | Centrifugal spray equipment (electronic centrifugal atomizer) | 1 | 304 | P=1.2Kw |
8 | | Drying tower | 1 | 304 | |
9 | | Operating platform | 1 | Q235A | |
10 | 4-72No.2.8A | Cooling air blower | 1 | 304 | P=1.5Kw |
11 | 15HYS-V | Feeding device (feed pump) | 1 | 304 | P=1.5Kw |
12 | | Exhaust column | 1 | 304 | |
13 | XMT- | The outlet digital display thermometer | 1 | | 0-400℃ |
14 | | Whirlwind collecting device (special-purpose cyclone collector) | 1 | 304 | |
15 | XCL-100 | Discharging equipment (star-like discharging machine) | 1 | 304 | P=0.3Kw |
16 | MC-48 | Bag-type dust equipment (pulsed jet cloth filter) | 1 | 304, Nomex | |
17 | | Air compressor machine | 1 | | P=2.2Kw |
18 | 9-26No.4.5A | Air-introduced machine | 1 | Q235A | P=11Kw |
19 | | Electrical control cabinet | 1 | | |
20 | | Offgas duct (chimney) | 1 | | |
21 | | Vibrating device | 1 | | |
22 | | Air heating plant | 1 | | |
23 | | The cooling interlayer | 1 | | |
24 | | Air inlet | 1 | | |
25 | | Air outlet | | | |
26 | | The interlayer cavity | | | |
Above-mentioned pressure cooling spray drying device, mainly by air access arrangement 1, air heating plant 22, hot blast distributor chamber 6, centrifugal spray equipment 7, drying tower 8, feeding device 11, whirlwind collecting device 14, discharging equipment 15, bag-type dust equipment 16, air-introduced machine 18, electrical control cubicles 19 constitutes, the air access arrangement is 2.2 kilowatts of air blasts, it is connected by pipeline air heating plant 22, air heating plant is 24 kilowatts a electric heater 3 of leading portion steam heater 2 combination back segments, air is through this two part, heat respectively through two-stage, to reach the temperature that needs; Its outlet connects hot blast distributor chamber 6 by warm-air pipe 4, allows hot blast pass through warm-air pipe 4 and connects in the hot blast distributor chamber 6 arrival drying towers 8 standby; Warm-air pipe 4 be provided with the digital display thermometer 5 that the temperature of hot blast shows near hot blast distributor chamber 6 one ends; Feeding device 11 is made of the pipeline of 1.5 kilowatts of feed pumps and connection feed pump and centrifugal spray equipment, hot blast distributor chamber 6 connects drying tower 8, centrifugal spray equipment 7 is 1.2 kilowatts of electronic centrifugal atomizers, it is arranged on the center upper portion position of drying tower 8, be connected with drying tower 8, can be behind the assurance material spray equably with the high-temperature hot-air combination, in drying tower 8, carry out wink-dry, drying tower 8 tops are set to drum, the bottom is set to the conical pipe shape, and conical pipe inwall outer wall is arranged to sandwich, air intake passage is designed to circle, it is with vertical in dry tower place center line, and the round-formed tangent line of air inlet and air intake passage makes cooling air when entering, can form certain rotation, thereby make cooling air can be more equably in interlayer form cooling to tapered wall, tapered wall top is provided with cooling air outlet 25 with the cylindrical skirt junction, and it can be equally distributed 2 or a plurality of; Interlayer is connected with cooling air blast apparatus 11, drum cooler wind devices 11 is 1.5 kilowatts of cooling air blowers, cooling air blower allows dried material can lower the temperature from the high temperature of drying to can keep its active temperature moment through the tapered wall inwall time by the relative low temperature of tapered tubular wall maintenance 30-90 degree; Drying tower 8 outlets connect whirlwind collecting device 14 by exhaust column 12, exhaust column 12 pipelines middle part is provided with XMT-digital display thermometer 13, whirlwind collecting device 14 is the special-purpose cyclone collector of 800MM for diameter, it is connected with bag-type dust equipment 16 by pipeline, its underpart is provided with discharging equipment 15, it is 0.37 kilowatt of star-like discharging machine of XCL-100 type, dried material major part is in this airtight discharge, and remaining material is drawn in the sack cleaner 16 with hot-air under the suction of air-introduced machine 18 by pipeline; Bag-type dust equipment is MC-48 type pulsed jet cloth filter, itself and air-introduced machine link, remaining material is collected in sack cleaner, and the hot blast of releasing, waste gas are entered in the air by the offgas duct 20 that is connected with air-introduced machine 18, and offgas duct 20 is the chimney stack of diameter 280MM.Air compressor machine 17 is used to provide the air pressure needs.
The tapered wall at described cooling interlayer 23 places becomes 30 angles with the drying tower vertical center line.Described cooling interlayer is provided with vibrating device 21.Described vibrating device 21 is three, and described vibrating device is 0.75 kilowatt of eccentric type vibrator, is evenly distributed on the tapered wall middle part horizontal plane at cooling interlayer 23 places.
During operation, at first electrical control cubicles 19 master switch are opened, opened heater switch, air-introduced machine 18, air blast 1, recirculated cooling water valve, steam valve; When EAT is about 130 degree, when leaving air temp is the 90 degree left and right sides, open electronic centrifugal atomizer, cooling air blower 10, feed pump 11, pulsed jet cloth filter, air compressor machine.When above all be ready to after, adjust inlet valve and begin charging.Hot blast enters hot blast distributor chamber 6 through warm-air pipe 4, and material sprays moisture content flash evapn when material and hot blast contact simultaneously from electronic centrifugal atomizer through feed pump 11.Gained particle and hot blast enter pulsed jet cloth filter, and by exporting in drying tower bottom, cyclone separator and the sack cleaner, waste gas passes through offgas duct 20 emptyings by blower fan to finished product continuously.