A kind of heat exchanger
Technical field
The utility model relates to a kind of refrigerating plant, relates to the air-conditioning unit specifically and is used to evaporate a kind of heat exchanger with condensation.
Background technology
The heat exchanger of traditional air-conditioning unit adopts shell-tube type usually, board-like, bushing type, shell and tube exchanger, form tube bank by many pipes, tube bank constitutes the heat-transfer area of heat exchanger, the pipe of heat exchanger is fixed on the tube sheet, and tube sheet and shell are linked together, in order to increase the flow velocity of fluid outside pipe, to improve the film coefficient of heat transfer of heat exchanger shell pass, improve the heat transfer situation of heat exchanger, the import and export that have fluid on the housing of many hydraulic barrier heat exchangers and the both sides bobbin carriage have been installed at interval in cylindrical shell, a kind of fluid flows to pipe from a side pipe case in heat exchanger, flows out through the opposite side bobbin carriage, and this paths is called tube side, one other fluid passes in and out heat exchanger shell from the tube connector on the cylindrical shell, and this paths is called shell side.
Case tube heat exchanger is when using as evaporimeter, and tube side flows mostly is cold-producing medium, and what shell side flowed be refrigerating medium, is called dry evaporator, and the flow velocity of dry evaporator cold-producing medium in managing is generally at 180kg/m
2.s ~ 200kg/m
2.s, speed when refrigerating medium flows through tube bundle is 0.5m/s ~ 1.7m/s, it is rational in infrastructure, refrigerant charge is few, comparatively satisfied oil return effect is arranged, but since the structures shape of dry evaporator its thermal compensation relatively poor, refrigerating medium side dirt is difficult to cleaning, be easy to stop up, when particularly evaporating temperature is lower than-5 ℃, freezing accident is very easily taken place in the fresh water refrigerating medium, because traditional screen-wall heat transfer type determined that its heat transfer coefficient is lower, and the copper material consumption is big, tube sheet requires that machining accuracy is higher, complex process, cost of manufacture height.
Plate type heat exchanger is to become corrugated by pressing metal plates, corrugated cardboard sheet is welded, plate is placed between fixed pressure plate and the movable pressure plate by the quantity and the order of design, then with compressing double-screw bolt and nut compresses, guide pillar plays location and guide effect up and down, the plate type heat exchanger compactedness is good, and is in light weight, volume is little, and refrigerant charge is few, and heat transfer coefficient is very high, be approximately 1.8 times of case tube heat exchanger, but the plate type heat exchanger internal volume is very little, can not storage of liquids, therefore need in system, to establish in addition receiver, since the gap between the plate very little (2mm ~ 3mm), thus when containing impurity in the water, stop up easily, when using as evaporimeter, if the water side is stopped up, when evaporating temperature drops to below 0 ℃, can cause between plate and freeze, evaporimeter is scrapped, and because the different plate cold-producing mediums that can cause with gas density of refrigerant liquid distribute inequality, cause refrigerating capacity to reduce, plate type heat exchanger processing technology complexity, price is also higher.
Traditional double-tube heat exchanger structure is comparatively simple, its outer tube is a steel pipe, interior pipe is low rib inner screw thread copper pipe, refrigerating medium is walked shell side, water flow velocity is generally 1.0m/s ~ 1.5m/s, cold-producing medium is walked tube side, and its advantage is that refrigerant charge is few, because refrigerating medium effluent speed is higher, impurity in the water should not precipitate, anticlogging preferably function arranged, and its shortcoming is that interior heat-transfer pipe is heat exchange under unordered state, and the tube refrigerant flow velocity is higher, the problem that the big often appearance of vibrations is revealed, and metal wastage is bigger, heat transfer coefficient is low, and capacity is less, only is applicable to some small-sized refrigerating units.
I have applied for that on October 25th, 2000 name is called " double pipe heat exchanger ", the patent No. is a kind of heat exchanger patent of " ZL00256109.3 ", the helical form that is shaped as that it is characterized in that sleeve pipe and interior pipe thereof, its advantage are that manufacturing process is simple, and refrigerant charge is few, because refrigerating medium effluent speed is higher, impurity in the water should not precipitate, and anticlogging preferably function is arranged, and its shortcoming is that capacity is less, only be useful for some middle-size and small-size air-conditioning units, can not be used for the large-size air conditioning unit.
The utility model content
The purpose that the utility model is created is to overcome the shortcoming in the above technology, and the heat transfer coefficient height is provided, and manufacturing process is simple, and is easy to maintenance, can be used for various middle-size and small-size air-conditioning units, can be used for a kind of heat exchanger of large-size air conditioning unit again.
For achieving the above object, the technical solution adopted in the utility model is: a kind of heat exchanger, comprise some heat transfer sleeve pipes, and it is characterized in that: the U type that is shaped as of described heat transfer sleeve pipe.
Below be the further improvement of the utility model to above technical scheme:
Described some U type heat transfer sleeve pipes are arranged in and form pencil together, are connected and fixed by support, and described some U type heat transfer jacket pipes have the bent angle of different-diameter.
Described U type heat transfer sleeve pipe comprises quill housing and is positioned at quill housing and is twisted into spiral helicine heating surface bank by some heat-transfer pipes by 30~45 ° angle.
The two ends of described U type heat transfer sleeve pipe are provided with hydroecium, and described hydroecium has first tube sheet, second tube sheet respectively, fixedly connected with first tube sheet in the quill housing end of described U type heat transfer sleeve pipe.
The hydroecium that described U type heat transfer sleeve pipe one end is provided with is provided with water inlet, and the hydroecium that the other end is provided with is provided with delivery port.
Be provided with the hydroecium dividing plate in the hydroecium of described U type heat transfer sleeve pipe one end, described hydroecium dividing plate is separated into two chambers with hydroecium, and one of them chamber is provided with water inlet, and another chamber is provided with delivery port.
The outside of second tube sheet that described two hydroeciums have respectively is provided with cryogen chamber, and one of them cryogen chamber is provided with refrigerant inlet, the another one cryogen chamber is provided with refrigerant outlet.
The outside of second tube sheet that described two hydroeciums have respectively is provided with cryogen chamber, be provided with the cryogen chamber dividing plate in one of them cryogen chamber, the cryogen chamber dividing plate is separated into two chambers with cryogen chamber, one of them chamber is communicated with refrigerant inlet, and the another one chamber is communicated with refrigerant outlet.
Described second tube sheet is provided with some small casings, and the side that described small casing is positioned at cryogen chamber is provided with the small casing tube sheet, and described heating surface bank passes small casing and the small casing tube sheet is tightly connected, and second tube sheet, small casing, small casing tube sheet are tightly connected.
Described second tube sheet is provided with some small casings, and the side that described small casing is positioned at cryogen chamber is provided with the small casing tube sheet, and described heating surface bank passes small casing and the small casing tube sheet is tightly connected, and second tube sheet, small casing, small casing tube sheet are tightly connected.
Beneficial effect
1, the U type that is shaped as of the utility model heat transfer sleeve pipe, be arranged in according to certain rules and form tube bank together, be connected and fixed by support, cold-producing medium enters into the cryogen chamber of the U molded cannula other end from the cryogen chamber of U molded cannula one end in heat exchanger tube, and refrigerating medium enters into the hydroecium of the U molded cannula other end from the hydroecium of U molded cannula one end, improved the flow velocity of refrigerating medium, prevented that sediment from adhering on the heat exchange tube wall, make this heat exchanger coefficient of heat transfer improve greatly, and manufacturing process is fairly simple, manufacturing cost is lower, and its separate unit power is far longer than the heat exchanger of other form, can be widely used in various air-conditioning units.
2, heating surface bank is a helical form, it has been had on stretch-proof, non-deformability significantly improve, thereby strengthened the freeze-proof of heat exchanger.
3, the setting of the setting of some small casings and small casing end small casing tube sheet on second tube sheet had both made things convenient for being connected of heating surface bank and small casing tube sheet, had improved airtight quality, had improved make efficiency again.
4, the setting of cryogen chamber dividing plate in the setting of hydroecium dividing plate and the cryogen chamber in the hydroecium of U molded cannula one end makes cold-producing medium and refrigerating medium increase heat exchange process, has improved heat exchange efficiency more, therefore has good practical value and promotional value.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples:
Accompanying drawing 1 is the structural representation of the utility model embodiment 1;
Accompanying drawing 2 is the side view of the utility model embodiment 1;
Accompanying drawing 3 is the upward view of the utility model embodiment 1;
Accompanying drawing 4 is the C-C view among the utility model embodiment 1;
Accompanying drawing 5 is the I place enlarged drawing of C-C view among the utility model embodiment 1;
Accompanying drawing 6 is a D-D view among the utility model embodiment 1;
Accompanying drawing 7 is an A-A view among the utility model embodiment 1;
Accompanying drawing 8 is a B-B view among the utility model embodiment 1;
Accompanying drawing 9 is the structural representation of the utility model embodiment 2;
Accompanying drawing 10 is an E-E view among the utility model embodiment 2.
Accompanying drawing 11 is the structural representation of the utility model embodiment 3;
Accompanying drawing 12 is the structural representation of the utility model embodiment 4;
Specific embodiment
Embodiment 1, as Fig. 1, shown in Figure 2, a kind of heat exchanger, comprise some heat transfer sleeve pipes 1, the U type that is shaped as of described heat transfer sleeve pipe 1, as Fig. 6, Fig. 7, shown in Figure 8, described some U type heat transfer sleeve pipes 1 are arranged in and form pencil together and be fixedly connected on the support 14, described some U type heat transfer sleeve pipes 1 have the bent angle of different-diameter, described U type heat transfer sleeve pipe 1 comprises quill housing 15 and is positioned at quill housing 15 and is twisted into spiral helicine heating surface bank 8 by some heat-transfer pipes by 15 ° angle, the two ends of described U type heat transfer sleeve pipe 1 are provided with hydroecium 3, described hydroecium 3 has first tube sheet 2 respectively, second tube sheet 4, quill housing 15 ends and first tube sheet 2 of described U type heat transfer sleeve pipe 1 are tightly connected, the hydroecium 3 that described U type heat transfer sleeve pipe 1 one ends are provided with is provided with water inlet 12, the hydroecium 3 that the other end is provided with is provided with delivery port 13, circulation has cold-producing medium in the described heat-transfer pipe, circulation has refrigerating medium in the cavity between described heating surface bank 8 and the quill housing 15, cold-producing medium enters into the cryogen chamber of the U molded cannula other end from the cryogen chamber of U molded cannula one end in heat exchanger tube, and refrigerating medium enters into the hydroecium of the U molded cannula other end from the hydroecium of U molded cannula one end, makes this heat exchanger heat transfer coefficient improve greatly.
The outside of second tube sheet 4 that described two hydroeciums have respectively is provided with cryogen chamber 6, the end of described cryogen chamber 6 is provided with end cap 5, one of them cryogen chamber 6 is provided with refrigerant inlet 10, another one cryogen chamber 6 is provided with refrigerant outlet 11, as Fig. 3, Fig. 4, shown in Figure 5, described second tube sheet 4 is provided with some small casings 16, the side that described small casing 16 is positioned at cryogen chamber 6 is provided with small casing tube sheet 17, described heating surface bank 8 passes small casing 16 and is tightly connected with small casing tube sheet 17, second tube sheet 4, small casing 16, small casing tube sheet 17 is tightly connected, both made things convenient for being connected of heating surface bank 8 and small casing tube sheet 17, improved airtight quality, improved manufacturing efficient again, the utility model manufacturing process is simple, its separate unit power is far longer than the heat exchanger of other form, can be used for various air-conditioning units, therefore have good practical value and promotional value.
Embodiment 2, as Fig. 9, shown in Figure 10, a kind of heat exchanger, comprise some heat transfer sleeve pipes 1, the U type that is shaped as of described heat transfer sleeve pipe 1, described some U type heat transfer sleeve pipes 1 are arranged in and form pencil together and be fixedly connected on the support 14, described some U type heat transfer sleeve pipes 1 have the bent angle of different-diameter, described U type heat transfer sleeve pipe 1 comprises quill housing 15 and is positioned at quill housing 15 and is twisted into spiral helicine heating surface bank 8 by some heat-transfer pipes by 20 ° angle, the two ends of described U type heat transfer sleeve pipe 1 are provided with hydroecium 3, described hydroecium 3 has first tube sheet 2 respectively, second tube sheet 4, quill housing 15 ends and first tube sheet 2 of described U type heat transfer sleeve pipe 1 are tightly connected, be provided with hydroecium dividing plate 9 in the hydroecium 3 of described U type heat transfer sleeve pipe 1 one ends, described hydroecium dividing plate 9 is separated into two chambers with hydroecium 3, one of them chamber is provided with water inlet 12, another chamber is provided with delivery port 13, the outside of second tube sheet 4 that described two hydroeciums have respectively is provided with cryogen chamber 6, the end of described cryogen chamber 6 is provided with end cap 5, one of them cryogen chamber 6 is provided with refrigerant inlet 10, another one cryogen chamber 6 is provided with refrigerant outlet 11, described second tube sheet 4 is provided with some small casings 16, the side that described small casing 16 is positioned at cryogen chamber 6 is provided with small casing tube sheet 17, described heating surface bank 8 passes small casing 16 and is tightly connected with small casing tube sheet 17, second tube sheet 4, small casing 16, small casing tube sheet 17 is tightly connected, both made things convenient for being connected of heating surface bank 8 and small casing tube sheet 17, improve airtight quality, improved manufacturing efficient again.
Circulation has cold-producing medium in the described heat-transfer pipe, circulation has refrigerating medium in the cavity between described heating surface bank 8 and the quill housing 15, cold-producing medium enters into the cryogen chamber 6 of the U molded cannula other end from the cryogen chamber 6 of U molded cannula one end in heat exchanger tube, various refrigerating mediums are entered the hydroecium 3 of a side by water inlet pipe 12, entering other end hydroecium through the water chamber of U molded cannula refluxes then and flows out through delivery port 13, cold-producing medium evaporates or condensation in heat exchanger, cold-producing medium and refrigerating medium carry out heat exchange, the utility model manufacturing process is simple, its separate unit power is far longer than the heat exchanger of other form, can be used for various air-conditioning units, therefore have good practical value and promotional value.
Embodiment 3, as shown in figure 11, a kind of heat exchanger, comprise some heat transfer sleeve pipes 1, the U type that is shaped as of described heat transfer sleeve pipe 1, described some U type heat transfer sleeve pipes 1 are arranged in and form pencil together and be fixedly connected on the support 14, described some U type heat transfer sleeve pipes 1 have the bent angle of different-diameter, described U type heat transfer sleeve pipe 1 comprises quill housing 15 and is positioned at quill housing 15 and is twisted into spiral helicine heating surface bank 8 by some heat-transfer pipes by 30 ° angle, the two ends of described U type heat transfer sleeve pipe 1 are provided with hydroecium 3, described hydroecium 3 has first tube sheet 2 respectively, second tube sheet 4, quill housing 15 ends and first tube sheet 2 of described U type heat transfer sleeve pipe 1 are tightly connected, the outside of second tube sheet 4 that described two hydroeciums have respectively is provided with cryogen chamber 6, the end of described cryogen chamber 6 is provided with end cap 5, be provided with cryogen chamber dividing plate 18 in one of them cryogen chamber 6, cryogen chamber dividing plate 18 is separated into two chambers with cryogen chamber 6, one of them chamber is communicated with refrigerant inlet 10, the another one chamber is communicated with refrigerant outlet 11, described second tube sheet 4 is provided with some small casings 16, the side that described small casing 16 is positioned at cryogen chamber 6 is provided with small casing tube sheet 17, described heating surface bank 8 passes small casing 16 and is tightly connected with small casing tube sheet 17, second tube sheet 4, small casing 16, small casing tube sheet 17 is tightly connected, both made things convenient for being connected of heating surface bank 8 and small casing tube sheet 17, improve airtight quality, improved manufacturing efficient again.
Circulation has cold-producing medium in the described heat-transfer pipe, circulation has refrigerating medium in the cavity between described heating surface bank 8 and the quill housing 15, cold-producing medium enters heat-transfer pipe by refrigerant inlet 10 through the cryogen chamber 6 of a side during operation, the cryogen chamber 6 that enters opposite side through U molded cannula 1 refluxes, entering original cryogen chamber 6 by opposite side through U molded cannula 1 is again flowed out by refrigerant outlet, various refrigerating mediums are entered the hydroecium 3 of a side by water inlet pipe 12, water chamber through the U molded cannula enters other end hydroecium 3 by delivery port 13 outflows, cold-producing medium evaporates or condensation in heat exchanger, cold-producing medium and refrigerating medium carry out heat exchange, the utility model manufacturing process is simple, its separate unit power is far longer than the heat exchanger of other form, can be used for various air-conditioning units, therefore have good practical value and promotional value.
Embodiment 4, as shown in figure 12, a kind of heat exchanger, comprise some heat transfer sleeve pipes 1, the U type that is shaped as of described heat transfer sleeve pipe 1, described some U type heat transfer sleeve pipes 1 are arranged in and form pencil together and be fixedly connected on the support 14, described some U type heat transfer sleeve pipes 1 have the bent angle of different-diameter, described U type heat transfer sleeve pipe 1 comprises quill housing 15 and is positioned at quill housing 15 and is twisted into spiral helicine heating surface bank 8 by some heat-transfer pipes by 40 ° angle, the two ends of described U type heat transfer sleeve pipe 1 are provided with hydroecium 3, described hydroecium 3 has first tube sheet 2 respectively, second tube sheet 4, quill housing 15 ends and first tube sheet 2 of described U type heat transfer sleeve pipe 1 are tightly connected, be provided with hydroecium dividing plate 9 in the hydroecium 3 of described U type heat transfer sleeve pipe 1 one ends, described hydroecium dividing plate 9 is separated into two chambers with hydroecium 3, one of them chamber is provided with water inlet 12, another chamber is provided with delivery port 13, the outside of second tube sheet 4 that described two hydroeciums have respectively is provided with cryogen chamber 6, the end of described cryogen chamber 6 is provided with end cap 5, be provided with cryogen chamber dividing plate 18 in one of them cryogen chamber 6, cryogen chamber dividing plate 18 is separated into two chambers with cryogen chamber 6, one of them chamber is communicated with refrigerant inlet 10, the another one chamber is communicated with refrigerant outlet 11, described second tube sheet 4 is provided with some small casings 16, the side that described small casing 16 is positioned at cryogen chamber 6 is provided with small casing tube sheet 17, described heating surface bank 8 passes small casing 16 and is tightly connected with small casing tube sheet 17, second tube sheet 4, small casing 16, small casing tube sheet 17 is tightly connected, both made things convenient for being connected of heating surface bank 8 and small casing tube sheet 17, improve airtight quality, improved manufacturing efficient again.
Circulation has cold-producing medium in the described heat-transfer pipe, circulation has refrigerating medium in the cavity between described heating surface bank 8 and the quill housing 15, cold-producing medium enters heat-transfer pipe by refrigerant inlet 10 through the cryogen chamber 6 of a side during operation, the cryogen chamber 6 that enters opposite side through U molded cannula 1 refluxes, entering original cryogen chamber 6 by opposite side through U molded cannula 1 is again flowed out by refrigerant outlet, various refrigerating mediums are entered the hydroecium 3 of a side by water inlet pipe 12, entering other end hydroecium 3 through the water chamber of U molded cannula turns back, entering original hydroecium 3 by opposite side through U molded cannula 1 is again flowed out by delivery port 13, cold-producing medium evaporates or condensation in heat exchanger, cold-producing medium and refrigerating medium carry out heat exchange, the utility model manufacturing process is simple, its separate unit power is far longer than the heat exchanger of other form, can be used for various air-conditioning units, therefore have good practical value and promotional value.