The carding machine cotton bar detection device
Technical field
The utility model relates to a kind of carding machine cotton bar detection device, refers to a kind of carding machine equipment that is mainly used in the cotton spinning technology especially.
Background technology
In cotton spinning technology, the effect of carding machine is that the raw cotton of shredding is carded to the carded sliver is sliver.The carded sliver of quality better requires the even and even thickness of weight, adopts self-regulating technology to regulate carded sliver weight unevenness usually.The carded sliver detects and all adopts linear displacement transducer and a pair of detection architecture of pushing the embossing roller composition up and down in the tradition carding machine self-regulating technology.When the carded sliver pushes up and down when passing through between the embossing roller from a pair of, under to push embossing roller be to maintain static, last extruding embossing roller changes upper and lower displacement with carded sliver thickness, and drive linear displacement transducer, its output voltage signal is changed thereupon, this signal is input to evereven, thereby reaches the carded sliver weight effect of regulating.The shortcoming of traditional line displacement transducer: when vibrations took place carding machine, it is poor slightly that anti-vibration is disturbed.Fast when the carding machine speed of service, during vibrations, usually can produce flase drop and survey.Carding machine cotton bar detection device in the past is linear mechanical structure, is difficult for installing, and detected signal has hysteresis.
The utility model content
In order to overcome above-mentioned weak point, main purpose of the present utility model aims to provide a kind of mechanical structure of shaped form, reaches good, the easy installation of anti-shake performance, carding machine cotton bar detection device that accuracy is high.
The technical problem of solution of the present utility model is: solve and be difficult for installation question, solve the problem how linear pattern changes into shaped form, solve sliver thickness change transitions to be become the signal of telecommunication and signal is input to relevant technologies problems such as evereven.
The technical scheme that its technical problem of solution of the present utility model is adopted is: a kind of carding machine cotton bar detection device, comprise down extruding embossing roller, on push embossing roller, pedestal, extension spring fixed head, extension spring, last bent axle, following d-axis, coupling pin, elastic coupling, angular displacement sensor, sensor assembling base, cable, central processing unit CPU; The described bent axle of going up connects coupling pin, and described coupling pin connects elastic coupling, wherein:
Last bent axle and following d-axis are installed on the pedestal by bearing; The extension spring fixed head is installed on the bent axle upside; One of extension spring is connected on the extension spring fixed head, and the other end is connected on the pedestal;
Last extruding embossing roller bolt is mounted on the front end of bent axle; Push the front end that the embossing roller bolt is mounted on down d-axis down; Last extruding embossing roller places down on the extruding embossing roller;
Sensor assembling base is by being bolted on the pedestal, and angular displacement sensor is by being bolted on the sensor assembling base, and the rotating shaft of an end of angular displacement sensor is attached to the bent axle end by elastic coupling and coupling pin; Angular displacement sensor is connected with cable.
The last bent axle of described a kind of carding machine cotton bar detection device is terminal to be respectively equipped with a cylindrical groove with elastic coupling by last crankshaft end, and the coupling pin two ends place respectively in the described cylindrical groove.
The angular displacement sensor of described a kind of carding machine cotton bar detection device passes the signal to the input of central processing unit CPU by cable, and the output of central processing unit CPU is sent to control signal from the main input that makes of frequency conversion of mixing well device.
The beneficial effects of the utility model are: novel embossing roller angular displacement carded sliver checkout gear, and maximum characteristics are that anti-shake performance is better, owing to be the angle detection mode, insensitive to level or vertical direction vibrations.In addition, it is differential mode that angular displacement sensor detects principle, and and amplifier integrate, it is little therefore to have a volume, long service life, advantages such as good reliability; Adopted the digitlization correction technique to improve its accuracy effectively by angular displacement sensor to nonlinearity erron, and the sliver that comes out on the carding machine to remain thickness neat and well spaced.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is a general structure schematic diagram of the present utility model;
The local scheme of installation of Fig. 2 end of the present utility model;
Partial structurtes figure in Fig. 3 the utility model between cable and the last bent axle;
Label declaration in the accompanying drawing:
1-is the extruding embossing roller down; The last extruding of 2-embossing roller;
The 3-pedestal; 4-extension spring fixed head;
The 5-extension spring; The last bent axle of 6-;
D-axis under the 7-; The 8-coupling pin;
The 9-elastic coupling; The 10-angular displacement sensor;
The 11-cable; 101-sensor assembling base;
The specific embodiment
Referring to Fig. 1, Fig. 2, Fig. 3, shown carding machine cotton bar detection device comprises down extruding embossing roller 1, on push embossing roller 2, pedestal 3, extension spring fixed head 4, extension spring 5, last bent axle 6, following d-axis 7, coupling pin 8, elastic coupling 9, angular displacement sensor 10, sensor assembling base 101, cable 11, central processing unit CPU; The described bent axle 6 of going up connects coupling pin 8, and described coupling pin 8 connects elastic coupling 9, wherein:
Last bent axle 6 and following d-axis 7 are installed on the pedestal 3 by bearing; Extension spring fixed head 4 is installed on bent axle 6 upsides; 5 one of extension springs are connected on the extension spring fixed head 4, and the other end is connected on the pedestal 3;
Last extruding embossing roller 2 bolts are mounted on the front end of bent axle 6; Push the front end that embossing roller 1 bolt is mounted on down d-axis 7 down; Last extruding embossing roller 2 places down on the extruding embossing roller 1;
Sensor assembling base 101 is by being bolted on the pedestal 3, and angular displacement sensor 10 is by being bolted on the sensor assembling base 101, and the rotating shaft of an end of angular displacement sensor 10 is attached to bent axle 6 ends by elastic coupling 9 and coupling pin 8; Angular displacement sensor 10 is connected with cable 11.
Last bent axle 6 ends of described a kind of carding machine cotton bar detection device are respectively equipped with a cylindrical groove with elastic coupling 9 by last bent axle 6 ends, and coupling pin 8 two ends place respectively in the described cylindrical groove.
The angular displacement sensor 10 of described a kind of carding machine cotton bar detection device passes the signal to the input of central processing unit CPU by cable 11, and the output of central processing unit CPU is sent to control signal from the main input that makes of frequency conversion of mixing well device.
Correlation technique feature of the present utility model is as follows:
Down extruding embossing roller of the present utility model is fixed, on push embossing roller owing to be contained on the crooked axle, can rotate around pivot, make the extruding embossing roller and push embossing roller down by extension spring to be in tension all the time.Sliver passes between last extruding embossing roller and following extruding embossing roller, the thickness of sliver causes the extruding embossing roller and produces folding between the extruding embossing roller down, and the thickness of sliver causes that going up bent axle produces rotation and determined the angular dimension that last bent axle rotates.The angular displacement sensor that links to each other with last bent axle feeds back to the CPU of main frame according to the high accuracy direct current detection signal of the size generation of different rotational angles, CPU handles through signal and goes to control that the master of frequency conversion makes input in the evereven, what of control cotton instantaneous feeding, thereby make the sliver that comes out on the carding machine remain at the neat and well spaced degree of same thickness, improve the sliver quality, had very high accuracy.
Detection characteristics of the present utility model are that traditional extruding embossing roller straight-line displacement of going up detects, and change into Angular Displacement Detecting by last bent axle and angular displacement sensor, drive the angular displacement sensor rotation, improve and detect stability and reliability.
When the carded sliver by last extruding embossing roller and following extruding embossing roller, carded sliver weight or thickness change bent axle are rotated, its angle displacement amount is delivered to angular displacement sensor by coupling pin and elastic coupling, angular displacement sensor is followed rotation, its output signal of telecommunication is direct current 0-10V, this signal of telecommunication is input in the evereven as carded sliver detection signal, thereby regulates carded sliver weight and thickness.Extension spring plays to reset goes up the bent axle effect, and coupling pin works to be connected upward bent axle and angular displacement sensor with hookup.
Angular displacement sensor is provided by U.S. SCHAEVITZ SENSORS company, and model is RVIT-15-60-2631, measurement category 0-5 degree.Because it is all very accurate to participate in the embossing roller of extruding up and down and the last bent axle of detection, makes the angular displacement sensor linear precision be better than 0.25% accuracy standard, so the utility model precision can satisfy 1% accuracy standard of carding machine evereven fully.In addition, compare with linear displacement transducer, the utility model angular displacement sensor vibration proof jamming performance is good; It is that differential transformer form and amplifier integrate that angular displacement sensor detects principle, and its service life and reliability are all fairly good, and volume is urinated in installation.