CN200969042Y - Anchor bar grouting intelligent monitoring instrument - Google Patents
Anchor bar grouting intelligent monitoring instrument Download PDFInfo
- Publication number
- CN200969042Y CN200969042Y CN 200620035482 CN200620035482U CN200969042Y CN 200969042 Y CN200969042 Y CN 200969042Y CN 200620035482 CN200620035482 CN 200620035482 CN 200620035482 U CN200620035482 U CN 200620035482U CN 200969042 Y CN200969042 Y CN 200969042Y
- Authority
- CN
- China
- Prior art keywords
- grouting
- data
- module
- slip casting
- intelligent monitor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model discloses an intelligent roof bolt grouting monitor which consists of an input module, an output module, a microprocessing module, a data collecting module, a power module and a memory module. The utility model is characterized in that: the monitor is positioned between the grout injector and the roof bolt grouting adaptor; a digital flowmeter is arranged below the monitor, and the front end of the digital flowmeter is provided with a grouting pipe port and is connected with the grout output of the grout injector, and the rear end of the digital flowmeter is connected with the grouting adaptor through a grouting pipe; the input module comprises a control panel; the data collecting module comprises a pressure sensor, the digital flowmeter and a flow rate sensor, and is connected with the microprocessing module; the output module is provided with a data card, a data card printer and a data display. The utility model can directly operate the grout injector to complete automatically the process of grouting, and can randomly display, record and print the technical parameter of the process of grouting, thus ensuring the project quality of grouting construction, and supplying data for quality assessment. Moreover, the utility model also can promise that the process of grouting has no hidden trouble for safety at all.
Description
Technical field
The utility model relates to a kind of slip casting monitoring instrument, is specifically related to a kind of bolt grouting intelligent monitor.
Background technology
Slip casting process in anchor rod anchored, it is the important step that underground works is reinforced the country rock system, its anchoring quality and effect directly have influence on whole construction quality, yet the anchor bolt grouting engineering is a concealed work, be difficult to see and look into assessment, solidify and to verify that again the Grouting engineering quality will be very difficult once slurries are finished in slip casting, as defective hidden danger of quality takes place will cause enormous economic loss, but the pertinent literature report is not seen in the quality monitoring of bolt grouting monitoring and technological process as yet, and domestic still do not have correlation technique and equipment.
The utility model content
Technical problem to be solved in the utility model is how a kind of bolt grouting intelligent monitor is provided, this monitor can directly be controlled slip casting machine and go to finish automatically the grouting process process, show, write down, print slip casting process parameter at random, guarantee the mortar depositing construction construction quality and the quality evaluation data are provided, to guarantee grouting quality.
The technical matters that the utility model proposed is to solve like this: construct a kind of bolt grouting intelligent monitor, mainly constitute by load module, output module, micro treatment module, data acquisition module, power module and memory module, it is characterized in that, it is arranged between slip casting machine and the bolt grouting joint, the bottom is provided with digital flowmeter, this digital flowmeter front end is provided with the Grouting Pipe interface, connects with slip casting machine grout delivery outlet, and the rear end connects with filling adaptor by Grouting Pipe; Load module comprises control panel; Data acquisition module comprises pressure transducer, described digital flowmeter and flow sensor, and is connected with micro treatment module; Output module is provided with data card, data card printer and data display equipment.
According to bolt grouting intelligent monitor provided by the utility model, it is characterized in that establish the teflon rotor in the described digital flowmeter, rotor has 5 slurry storage tanks, every groove holds slurry 10mL; Described flow sensor comprises and is arranged on the epitrochanterian magnetic inductor of flowmeter and is arranged on magnetoresistive sensor on the stator, as the grout of pressure by the time drive rotor rotation and detect pulse signal, be transferred to the purpose of microprocessor to reach metering and to show.
According to bolt grouting intelligent monitor provided by the utility model, it is characterized in that described micro treatment module is provided with master control appliance plate and actuator plate, described memory module comprises high capacity internal storage and mobile memory.
According to bolt grouting intelligent monitor provided by the utility model, it is characterized in that, described power module is provided with electrical source of power input port, power control output port and debugging power input mouth, described power control output port is connected with slip casting machine by power cable, control slip casting machine motor send slurry, release and overfall conveying operations.
According to bolt grouting intelligent monitor provided by the utility model, it is characterized in that, also be provided with the cartridge of depositing that is used for the store data card.
According to bolt grouting intelligent monitor provided by the utility model; it is characterized in that; also be provided with the data capsule protection backing plate that is used to seal up for safekeeping data card and data capsule; it is abundant that the data capsule protecgulum is provided with the location; the protection backing plate is provided with and locatees the positioning port that mound is complementary, and is provided with the parking space that the storage data card matches in the described data lid.
According to bolt grouting intelligent monitor provided by the utility model, it is characterized in that described control panel left side is provided with 24 bit space position enter keies, numeric keypad and automatic/adjustment key; The centre is provided with slip casting time charactron, the grouting pressure charactron, and the grouting amount charactron, the procedure for displaying data also have the pressure preset button at random, diffusion slip casting time knob; The right side is provided with the slip casting button, stops and the overfall control knob, and " reprocessing ", " cancellation ", " output " and " printing " button also are provided with relative functional indicator light.
Bolt grouting intelligent monitor provided by the utility model has following advantage: slip casting machine need only be connected in mortar depositing construction, mortar depositing construction will be finished automatically by setting grouting process; The slip casting process data is omnidistance the demonstration on guidance panel, and construction, technician can on-the-spotly see to look into and judge whether the bolt grouting quality reaches designing requirement; Whole slip casting process datas are charged to internal storage and are forever preserved; And print record has preserving jointly with anchor bar body of bolt grouting related data information; Diffusion slip casting CONTROL PROCESS newly developed further is protected grouting quality, and this is an attainable peculiar function just on bolt grouting intelligent controller provided by the utility model only; The supervising engineer can extract the slip casting data easily and check the grouting quality data; Preserve complete slip casting data as construction quality analysis and assessment, also provide the scientific research resource for the engineering scientific research.
Description of drawings
Fig. 1 is the structured flowchart of bolt grouting intelligent monitor provided by the utility model;
Fig. 2 is the logic diagram of bolt grouting intelligent monitor provided by the utility model;
Fig. 3 is the shop drawing of bolt grouting intelligent monitor provided by the utility model;
Fig. 4 is the structural representation of bolt grouting intelligent monitor provided by the utility model;
Fig. 5 is the control panel synoptic diagram of bolt grouting intelligent monitor provided by the utility model;
Fig. 6 is the structural representation of data protection box backing plate, data protection box and the data card of bolt grouting intelligent monitor provided by the utility model.
Embodiment
Below in conjunction with accompanying drawing bolt grouting intelligent monitor provided by the utility model is elaborated.
Fig. 1 is the structured flowchart of bolt grouting intelligent monitor provided by the utility model, and Fig. 2 is the logic diagram of bolt grouting intelligent monitor provided by the utility model.This monitor mainly is made of load module, output module, micro treatment module, data acquisition module, power module and storer, it is arranged between slip casting machine and the bolt grouting joint, the bottom is provided with the Grouting Pipe passage, this passage front end is provided with the Grouting Pipe interface, connect with slip casting machine grout delivery outlet, the rear end connects with filling adaptor by Grouting Pipe; Load module comprises control panel, and this control panel can be imported bolt grouting position, mileage, specification, locus numbering with keyboard, grouting pressure presets, and utilizes display screen to read and checks the bolt grouting data; Function selector can select whether to spread slip casting; Select to use and reprocess slip casting; Data acquisition is made up of to the central processing unit transmission of monitoring information digital flowmeter and pressure transducer; Data display equipment shows slip casting initial sum deadline, grouting pressure, grouting amount at random; Printer prints the slip casting data card after a bolt grouting is finished; Watch-dog and central processing unit are that the system core is made up of microprocessor and parts, control and the work of storage data commander servo control mechanism; Power supply and servo control mechanism provide power supply for main frame and control the slip casting machine operation; Mobile memory mainly extracts slip casting data and dataphone; Data acquisition module includes digital flowmeter and pressure transducer, and digital flowmeter is arranged in the Grouting Pipe passage, and is connected with micro treatment module, and output module is provided with data card, data card printer and data display equipment.
Fig. 3 is the shop drawing of bolt grouting intelligent monitor provided by the utility model, this shop drawing explanation: slip casting machine output grout is injected in anchor pole and the anchor hole by filling adaptor through the bolt grouting intelligent monitor; The bolt grouting intelligent monitor is measured monitoring slip casting data and is finished grouting with plunger automatically; Printing the slip casting data card by the bolt grouting intelligent monitor preserves in the lump with the anchor pole assembly; Mobile memory reads the slip casting data and is used to check, divides folding, supervision grouting quality; Electrical source of power is finished grouting operation through bolt grouting intelligent monitor control slip casting machine.
Fig. 4 is the structural representation of bolt grouting intelligent monitor provided by the utility model, wherein, and 1, control panel, 2, microprocessor box, 3, printer, 4, flowmeter, 5, Grouting Pipe input interface, 6, flow sensor, 7, the debugging power input, 8, Grouting Pipe output interface, 9, actuator plate, 10, hopper, 11, the master control appliance plate, 12, electrical source of power input end and power control output terminal, 13, pressure transducer.Control panel 1 is arranged on the top, handled easily, the Grouting Pipe passage is arranged on the bottom, this passage front end is provided with Grouting Pipe interface 5, connect with slip casting machine grout delivery outlet, output terminal 8 connects with filling adaptor by Grouting Pipe, control panel downside 1 is provided with microprocessor box 2 and debugging power input 7, the middle part is provided with printer 3 and hopper 10, master control appliance plate 11 is provided with electrical source of power input end and power control output terminal 12,, flow sensor 6 and pressure transducer 13 be arranged in the flowmeter 4.
Fig. 5 is the control panel synoptic diagram of bolt grouting intelligent monitor provided by the utility model, wherein, 101,24 bit space enter keies, 102, automatically/the adjustment key, 103, numeric keypad, 104, pressure presets and is selected into key, and 105, slip casting time charactron, grouting pressure charactron, grouting amount charactron, 106, diffusion slip casting time knob, 107, pilot lamp, 108, slip casting button, 109, stop button, 110, the overfall button, 111, print button, 112, output button, 113, cancel button, 114, reprocess button.
Fig. 6 is the structural representation of data protection box backing plate, data protection box and the data card of bolt grouting intelligent monitor provided by the utility model, wherein, and 14, data capsule protection backing plate, 15, data card, 16, data capsule, 17, positioning port, 18, the location is abundant.Data capsule 16 and data capsule protection backing plate 14 are used to seal up for safekeeping data card 15; the data capsule protecgulum is provided with location abundant 18; protection backing plate 14 is provided with and locatees abundant 18 positioning ports that are complementary 17, is provided with the parking space that matches with data card 15 in described data capsule 16 bonnets.
Bolt grouting intelligent monitor provided by the utility model has following You point:
1. this monitor front end is provided with the Grouting Pipe interface, by Grouting Pipe Yu slip casting machine cement mortar delivery outlet Connect, the Grouting Pipe joint of rear end connects Yu filling adaptor by Grouting Pipe, Zhu slurry during the Zhu slurry Joint is clamped on the termination point of anchor rod, and cement mortar flows in the anchor pole by monitor, the You monitor By power cable control slip casting machine motor send the operations such as slurry, Xie Ya and overfall conveying, no Other pair of Xu oil (gas) filling device does not change Yuan You constructing operation mode, the easy Xi of workmen and Zhang Wo;
2. finish grouting construction process by guidance panel startup slip casting machine Zi is moving, the workmen can be at random Observe variation and the Zhu slurry result data of Zhu slurry course pressure, flow, judge slip casting effect Whether reaching engineering design Yao ask, and can in time solve problems in construction by Yi, guarantees engineering Zhi Amount;
3. the diffusion Zhu slurry mode of this monitor exploitation makes bolt grouting Zhi measure more You assurance, engineering Department Yao ask according to geological condition and to mortar depositing construction and set diffusion time, behind the setting monitor, The Zhu slurry is decided diffusion scheme Xun ring Zhu slurry Zhi by Zhi and is finished to filling the full Ya of reaching power grouting behind shaft or drift lining, The breakthrough of technique is to realize the major reform of anchoring engineering grouting process, be the engineering specialist and The Xin that technology, workmen dream of is Yuaned;
4. use virtual space input bolt grouting Wei Zhi to make Xiang correspondence of Xian field Wei Zhi and Wen Ben, Xing Xiang ground Zai Xian the job site, fixed and engineering quality analysis all plays good Zhi to project file Zhi Hold and be used as;
5. the Xin design pressure is picked up and is surveyed device and count word formula flowmeter accurately records grouting pressure and Zhu slurry Amount has replaced the mode that the sort of Yong evaluation time is expressed flow, and Xu is not Yaoed special slip casting Machine and special slip casting joint, energy and various slip casting machine connect construction, provide the utmost point to engineering construction Big convenient and saving construction cost.
6. this monitor built-in storage omnidistance record Zhu slurry Xiang data of closing chronologically verily, data Zhi Can enter by the moving Xie of Zhu slurry operation Zi, Wu authorizes and can not remove memory file by Shan, guarantees data Zhen reality and safety, data output interface can extract Grout data Zi material Yu by the Yong mobile memory Dataphone Yi do construction processed Wen originally;
7. this monitor Zi sends settling signal after moving and finishing Yi root bolt grouting program, and prints note The Grout data registration card of this root bolt grouting total data of record You, this card will be kept at Xiang pair The verification Zhi amount Wen spare of roof bolt plate data card protection box Zhong Zuo Wei persistence, complete with engineering Become to be encapsulated in can preserve in the cement on 100 years Yi, technique uses the common language digital record Data not Xu specific apparatus are gathered and just can be expressed clearly, make Xiang Zai behind the longer historical time of Zai To check Grout data and Zhu slurry process condition and become possibility. technique has reduced engineering significantly Cost and the save data effect is obvious;
8. it is Hang that this monitor uses Wei computer monitoring operation grouting process Yun, and record Zhu slurry process is whole Data are also arranged chronologically, can analyze Zhu slurry operation Zhen by sequential record and Grout data The truth condition. Data Zhi can Xie enter can not Shan to change the Zhen that has guaranteed data fully real, manage engineering The teacher can check bolt grouting data record card by the monitor panel operation, deposits but also Yong Yi is moving The data Zai monitor that reservoir extracts is checked, or Yu Grout data registration card is checked engineering Total data Xie can be entered computer behind the pretty worker or the Zuo Yong that imprints CDs stored for a long time.
Claims (7)
1, bolt grouting intelligent monitor, mainly constitute by load module, output module, micro treatment module, data acquisition module, power module and memory module, it is characterized in that, it is arranged between slip casting machine and the bolt grouting joint, the bottom is provided with digital flowmeter, this digital flowmeter front end is provided with the Grouting Pipe interface, connects with slip casting machine grout delivery outlet, and the rear end connects with filling adaptor by Grouting Pipe; Load module comprises control panel; Data acquisition module comprises pressure transducer, described digital flowmeter and flow sensor, and is connected with micro treatment module; Output module is provided with data card, data card printer and data display equipment.
2, bolt grouting intelligent monitor according to claim 1 is characterized in that, establishes the teflon rotor in the described digital flowmeter, and rotor has 5 slurry storage tanks, and every groove holds slurry 10mL; Described flow sensor comprises and is arranged on the epitrochanterian magnetic inductor of flowmeter and is arranged on magnetoresistive sensor on the stator.
3, bolt grouting intelligent monitor according to claim 1 is characterized in that, described micro treatment module is provided with master control appliance plate and actuator plate, and described memory module comprises high capacity internal storage and mobile memory.
4, bolt grouting intelligent monitor according to claim 1, it is characterized in that, described power module is provided with electrical source of power input port, power control output port and debugging power input mouth, described power control output port is connected with slip casting machine by power cable, control slip casting machine motor send slurry, release and overfall conveying operations.
5, bolt grouting intelligent monitor according to claim 1 is characterized in that, also is provided with the cartridge of depositing that is used for the store data card.
6, according to the arbitrary described bolt grouting intelligent monitor of claim 1-5; it is characterized in that; also be provided with the data capsule and the data capsule protection backing plate that are used for the store data card; it is abundant that the data capsule protecgulum is provided with the location; the protection backing plate is provided with and locatees the positioning port that mound is complementary, and is provided with the parking space that matches with data card in the described data lid.
7, bolt grouting intelligent monitor according to claim 1 is characterized in that, described control panel left side is provided with 24 bit space position enter keies, numeric keypad and automatic/adjustment key; The centre is provided with slip casting time charactron, the grouting pressure charactron, and the grouting amount charactron, the procedure for displaying data also have the pressure preset button at random, diffusion slip casting time knob; The right side is provided with slip casting, stops and the overfall control knob, " reprocessing ", " cancellation ", " output " and " printing " button, and corresponding function pilot lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620035482 CN200969042Y (en) | 2006-09-01 | 2006-09-01 | Anchor bar grouting intelligent monitoring instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620035482 CN200969042Y (en) | 2006-09-01 | 2006-09-01 | Anchor bar grouting intelligent monitoring instrument |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN200969042Y true CN200969042Y (en) | 2007-10-31 |
Family
ID=38968613
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620035482 Expired - Fee Related CN200969042Y (en) | 2006-09-01 | 2006-09-01 | Anchor bar grouting intelligent monitoring instrument |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN200969042Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104464818A (en) * | 2014-09-30 | 2015-03-25 | 成都安吉洛克锚固技术有限公司 | Anchor grouting data detection and storage system and analysis method using mortar anchor rod |
| CN105424892A (en) * | 2015-12-23 | 2016-03-23 | 山东大学 | Intelligent grouting test system based on triangle rotor grouting pump and test method thereof |
| CN106869964A (en) * | 2016-12-30 | 2017-06-20 | 华北科技学院 | A kind of weathering shale crush roadway grouting parameter automatic monitoring system and detection of grouting effects method |
| CN108914988A (en) * | 2018-07-18 | 2018-11-30 | 广东惠利普路桥信息工程有限公司 | A kind of grouting or completeness detection device of driving piles |
| CN110118096A (en) * | 2019-03-23 | 2019-08-13 | 新汶矿业集团有限责任公司孙村煤矿 | A kind of mine slip casting is intelligent, mobilism monitors system and its working method |
| CN111595376A (en) * | 2020-05-15 | 2020-08-28 | 中国矿业大学 | Intelligent digital detection system and method for roadway anchor rod and cable grouting parameters |
| CN113933210A (en) * | 2021-11-05 | 2022-01-14 | 保定同恒建筑工程有限公司 | Construction method for grouting amount of cement paste |
-
2006
- 2006-09-01 CN CN 200620035482 patent/CN200969042Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104464818A (en) * | 2014-09-30 | 2015-03-25 | 成都安吉洛克锚固技术有限公司 | Anchor grouting data detection and storage system and analysis method using mortar anchor rod |
| CN104464818B (en) * | 2014-09-30 | 2019-03-15 | 成都安吉洛克锚固技术有限公司 | A kind of grouting rock bolt anchor bolt grouting Data Detection storage system and analysis method |
| CN105424892A (en) * | 2015-12-23 | 2016-03-23 | 山东大学 | Intelligent grouting test system based on triangle rotor grouting pump and test method thereof |
| CN106869964A (en) * | 2016-12-30 | 2017-06-20 | 华北科技学院 | A kind of weathering shale crush roadway grouting parameter automatic monitoring system and detection of grouting effects method |
| CN106869964B (en) * | 2016-12-30 | 2019-03-15 | 华北科技学院 | A kind of weathering shale crush roadway grouting parameter automatic monitoring system and detection of grouting effects method |
| CN108914988A (en) * | 2018-07-18 | 2018-11-30 | 广东惠利普路桥信息工程有限公司 | A kind of grouting or completeness detection device of driving piles |
| CN110118096A (en) * | 2019-03-23 | 2019-08-13 | 新汶矿业集团有限责任公司孙村煤矿 | A kind of mine slip casting is intelligent, mobilism monitors system and its working method |
| CN111595376A (en) * | 2020-05-15 | 2020-08-28 | 中国矿业大学 | Intelligent digital detection system and method for roadway anchor rod and cable grouting parameters |
| CN113933210A (en) * | 2021-11-05 | 2022-01-14 | 保定同恒建筑工程有限公司 | Construction method for grouting amount of cement paste |
| CN113933210B (en) * | 2021-11-05 | 2024-03-26 | 保定同恒建筑工程股份有限公司 | Construction method for grouting amount of cement paste |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN200969042Y (en) | Anchor bar grouting intelligent monitoring instrument | |
| CN102003173B (en) | System and method for automatically measuring and recording gas pressure during coal seam hole sealing | |
| CN107328897A (en) | A kind of slip casting plugging tester and method for simulating karst water burst | |
| CN102830630B (en) | Coal seam gas branch well mining control simulation device | |
| CN205483943U (en) | Experimental device for mud dipes stratum formation sludge -biofilm among simulation slurry shield | |
| CN202110106U (en) | Electric servo rock triaxial test system | |
| CN103592213A (en) | Diversion acidizing experimental apparatus suitable for multiple permeability max-min ratios and evaluation method | |
| CN108828195B (en) | Indoor test method for simulating upward return of post-grouting slurry at pile end | |
| CN103485747A (en) | Automatic pressure-adding borehole sealing device and method | |
| CN104121010B (en) | Method for recording drilling depth of drilling machine and coal mine drilling machine capable of measuring and controlling drill hole operating conditions and surroundings | |
| CN103048439A (en) | Pressure grouting experiment device | |
| CN106198932B (en) | The experimental provision and method of water lithofacies interaction in a kind of simulation rock crack | |
| CN103556987A (en) | Hydraulic test system of well control device for oil and gas fields | |
| CN101776509A (en) | Pressure resistance detecting device for petroleum underground tool | |
| CN101798917A (en) | Multifunctional dynamic pollution evaluation device of coalbed drilling fluid | |
| CN107664704A (en) | A kind of online sample introduction sampling complete mixing flow analogue experiment installation of HTHP Diagenesis And Mineralization | |
| CN1677082A (en) | High temperature, high pressure core dynamic harm valuation test instrument | |
| CN103437745B (en) | Experimental provision and its sandpack column that replica polymerization thing affects on Container Rock Sanding and sand controlling result | |
| CN201851112U (en) | Automatic hole-sealing gas pressure measuring and recording system for coal seams | |
| CN2682411Y (en) | High temperature and high pressure core dynamic damage evaluation tester | |
| Chengbin et al. | Study on simulation and experiment of hydraulic excavator's work device based on simulation X | |
| CN212568343U (en) | Evaluation device for scouring resistance experiment of chemical sand prevention consolidation rock core | |
| CN2703257Y (en) | Intelligent high temperature and high pressure kinetic water loss meter | |
| CN105372390A (en) | Three-dimensional grouting testing device and testing method | |
| CN107869345A (en) | The experimental rig and test method of simulation wellbore hole cell breath |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |