Background technology
Usually employed power cable in power distribution network or industrial equipment, generally by the core of conductive copper wire core, conductor shield, insulating barrier and cable that insulation screen is formed, the wrapped metal screen layer of external spiral extrudes sheath then and constitutes.The power cable of this structure because the wrapped metallic shield layer process of spiral, has limited metal screen layer, i.e. the width of copper strips, and the short-circuit capacity of cable shield is smaller, can not satisfy the short circuit requirement of direct ground connection or low resistance grounding system; And, the wrapped metallic shield layer process of this spiral, can't solve metal screen layer, be the bonding closed-ended question of overlapping the slot place that in wrapped process, occurs of copper strips, cause power cable under the situation that the power cable sheath sustains damage, can not effectively block water, in the use of cable, cause the power cable into water that makes moist easily, influence is normally used, and reduces its working life.Before the utility model design is finished, not seeing the power cable identical with the utility model structure as yet uses in power distribution network and industrial equipment, not seeing the power cable identical with the utility model structure has sale on market, it is on the books in the literature also not see the power cable identical with the utility model structure.
Summary of the invention
The purpose of this utility model is to provide a kind of single-core power cables, can effectively improve the short-circuit capacity of cable shield, can satisfy the short circuit requirement of direct ground connection and low resistance grounding system, strengthen cable radially, water-resisting ability longitudinally, eliminate because variation of temperature, the harmful effect that cable material is produced expand with heat and contract with cold and cable is produced, solve the mechanical damage of wrapped metal screen layer, improve the fail safe of cables manufacturing, operation and prolong useful life of power cable insulation screen.
For achieving the above object, the utility model adopts following technical proposals:
A kind of single-core power cables, core by conductive copper wire core, conductor shield, insulating barrier and cable that insulation screen is formed, core has metal screen layer outward, it is outer for extruding sheath, said metal screen layer is vertical clad metal band, the seam lap width is not less than 6mm between metal tape and the metal tape, and seam crossing has adhesive linkage bonding, is provided with water-blocking buffer layer between conductive copper wire core and metal screen layer.
In technique scheme, said metal screen layer is through the copper strips of embossing or compound copper-plastics band.
In technique scheme, said seam crossing adhesive linkage is that PUR or tack compound copper-plastics band are bonded in the technique scheme, and said water-blocking buffer layer is the semiconductive zone of swelling that blocks water.
The utility model has effect described below and good effect:
1, the metal screen layer of single-core power cables by wrapped change vertical bag into after, the short-circuit capacity of the cable shield of the identical copper strips thickness of same cable specification can increase more than 3 times.
Table 1 is that Qingdao Chinese cable group company technique center is the contrast of the shielding of the wrapped copper strips of different size 35kv single-core crosslinked cable and the calculating cross section of indulging the shielding of copper-clad band and measured short-circuit current value (regulation of IEC949-88 is pressed in the calculating cross section of copper strips).
Table 1
Nominal cross mm
2 | Core external diameter mm | Wrapped copper strips area mm
2 | The long-pending mm of vertical copper-clad zone face
2 | Wrapped short circuit current A/1s | Vertical bag short circuit current A/1s |
50 | 33.3 | 4.2 | 13.7 | 882 | 2877 |
70 | 34.6 | 4.2 | 14.2 | 882 | 2982 |
95 | 36.2 | 4.2 | 14.8 | 882 | 3108 |
120 | 37.6 | 4.2 | 15.3 | 882 | 3213 |
150 | 39.2 | 4.8 | 15.9 | 1008 | 3339 |
185 | 40.8 | 4.8 | 16.5 | 1008 | 3465 |
240 | 43.0 | 4.8 | 17.4 | 1008 | 3654 |
300 | 45.2 | 4.8 | 18.2 | 1008 | 3822 |
400 | 48.8 | 4.8 | 19.6 | 1008 | 4116 |
2, after vertical pack arrangement was adopted in metallic shield, the radially water-resisting ability of cable strengthened greatly.The minimum width of putting up that 6mm is arranged of vertical copper-clad band shielding, the copper strips seam is bonding with PUR, forms the metal tube of a sealing.Metal tube is integral with the plastics oversheath is bonding again, if moisture by plastics oversheath endosmosis, will be prevented from when arriving metallic sheath, has only from the overlap joint mouth and inwardly spreads by PUR along overlapping the slot.But the permeation pathway lengthening, permeable area is small, and shipwreck has improved the radially water-resisting ability of cable to infiltrate, and cable is suitable for direct-burried and moist operational environment.
3, after vertical bag was adopted in metallic shield, cable can be realized vertically blocking water.Add material water-proof material between insulation shielding and metallic shield, this material imbibition stops moisture vertically to connect along insulating surface, and restriction moisture continues to enter, and makes into that the water degree is restricted in the minimum scope, improves the reliability and the recoverability of cable.
4, vertical genus shielding covered with gold leaf can be eliminated cable because of variations in temperature, and the harmful effect that material expands with heat and contract with cold cable is produced is as 35kv 95mm
2Single-core crosslinked cable, the about 36.2mm of the external diameter of insulation shielding in the time of 20 ℃, when temperature is elevated to 90 ℃, the insulation shielding external diameter may expand to 37.42mm, and the linear expansion amount of wrapped copper strips this moment on circumference only has 0.135mm, can't satisfy the thermal expansion requirement of insulating barrier, force insulating barrier distortion or copper strips to produce irreversible elongation, influence the normal operation of cable.Vertical genus shielding covered with gold leaf has a water-blocking buffer layer between insulation shielding and metal tape, the influence of thermal expansion to cable eliminated in the gap between may command copper strips and insulation shielding on the technology simultaneously.
5, can eliminate the mechanical damage of wrapped copper strips to insulation shielding, wrapped copper strips shielding is general direct wrapped on insulated wire cores, around-packing technology has determined that copper strips applies bigger wrapped power to core when wrapped, improper or the copper strips generation fold when lapping angle, be easy to damage insulated wire cores, on technology, eliminate the possibility of damaging core and indulge the shielding of gold filled genus fully, guaranteed the fail safe in cable design manufacturing, the running.
Description of drawings
Below in conjunction with drawings and Examples structure of the present utility model is done explanation in further detail:
Fig. 1 is the structural representation of the utility model embodiment 1.
The 1st, conductive copper wire core, the 2nd, conductor shield, the 3rd, insulating barrier, the 4th, insulation screen, the 5th, water-blocking buffer layer, the 6th, metal screen layer, the 7th, sheath.