CN200948521Y - Automatic cyclone thread milling machine tool - Google Patents

Automatic cyclone thread milling machine tool Download PDF

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Publication number
CN200948521Y
CN200948521Y CN 200620131241 CN200620131241U CN200948521Y CN 200948521 Y CN200948521 Y CN 200948521Y CN 200620131241 CN200620131241 CN 200620131241 CN 200620131241 U CN200620131241 U CN 200620131241U CN 200948521 Y CN200948521 Y CN 200948521Y
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CN
China
Prior art keywords
workpiece
thread
cutter
motor
nut
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200620131241
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Chinese (zh)
Inventor
陈洪祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Shenghuabo Electrical Applicance Co., Ltd.
Original Assignee
SHENGHUABO GROUP CO Ltd
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Priority to CN 200620131241 priority Critical patent/CN200948521Y/en
Application granted granted Critical
Publication of CN200948521Y publication Critical patent/CN200948521Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to an automatic cyclone screw-thread milling machine tool, the present screw thread processing has the inconsistencies among processing accuracy, processing efficiency and processing cost, the utility model is aimed at providing a high-automatization machine tool which can process various standard, non-standard cylindrical screw threads and taper threads as well as straight sided normal worms so as to lower the labor intensity of the operators, improves the production efficiency and reduce the production costs. The utility model is characterized in that: the electric motor, the belt pulley and the driving belt are connected with the worm-gears, the center of the work gear is provided with a thread level shaft, the right side of the thread level shaft is provided with a high-precision air clamp, the high-precision air clamp clamps the left side of the workpiece, the right side of the workpiece is provided with a centering fastening device which comprises upper and lower sliding sleeves, a flexible pressure plate, a bar linkage and a cylinder; the left side of the thread level shaft is a ball bearing thread level which is provided with ball nuts, and the ball nuts are connected with the nut driver; the right side of the workpiece is provided with a cutting tool and a cutting-tool drive mechanism.

Description

Automatic whirling thread tool
Technical field
The utility model relates to a kind of manufacturing of cylindrical screw, especially for the various standards of processing, non-standard cylindrical thread, taper thread and straight sided normal worm ZN-worm.
Background technology
Screw thread processing at present can be divided into cold working (roll extrusion) and Tool in Cutting is processed two kinds.
Cold worked typical machine tool representative is the rolled thread lathe, its advantage is that loading and unloading are easy, production efficiency is the highest in present all processing methods, shortcoming is that precision is lower, when particularly processing the slender axles that root diameter is less and tooth depth is bigger, the axis bending of workpiece, profile error, teeth groove circular runout are big, now use in less demanding occasion substantially.
Typical case's representative of Tool in Cutting lathe is a lathe, screw grinder.Lathe belongs to common apparatus, and advantage is that cutter is easily made, and lathe is adjusted simple and fast.Shortcoming is that cutter needs repeatedly feeding just can finish workpiece processing, so production efficiency is low, also has machining accuracy lower, mainly is used in single-piece repair or small lot batch manufacture at present.
The advantage of screw grinder is: workpiece and machining accuracy that machinable material hardness is higher are higher, shortcoming is, abrasion of grinding wheel is very fast, needs often to repair the angle of emery wheel, so efficient is low, production cost is high and operator's the technical merit other lathe of having relatively high expectations is cost an arm and a leg.
The utility model content
The purpose of the utility model design is that a kind of automatic whirlwind thread milling machining tool will be provided, it can process various standards, non-standard cylindrical thread, taper thread and straight sided normal worm ZN-worm and Machinery Tool Automation degree height greatly reduce operator's labour intensity, have improved production efficiency.The design of lathe integral rigidity is good, thereby improves processing precision of products, has improved the quality of product.
The utility model has adopted following technical scheme, use a kind of automatic whirling thread tool, it comprises 4 motor, belt pulley, driving belt, shaft coupling, first motor is connected with worm-gears through belt pulley, driving belt, screw axis is equipped with at the worm gear center, described screw axis right-hand member is equipped with the high accuracy air-actuated jaw, the left end of described high accuracy air-actuated jaw clamping work pieces, and centering and clamping mechanism is equipped with on the right side of workpiece; Described screw axis left end is a screw mandrel, is fitted with ball nut on the described screw mandrel, and described ball nut is connected with the nut driving mechanism; Cutting tool and cutting tool driving mechanism are housed on the right side of workpiece.
Automatic whirling thread tool described in the utility model, the one following short sliding sleeve that is fixed on the frame is arranged on described centering and clamping mechanism, short sliding sleeve on one is arranged in the upper end of described down short sliding sleeve, described short sliding sleeve is contained in the lower end of movable pressing board, one end of described movable pressing board is connected with an end of leverage, the other end of described leverage is connected with the lever cylinder, and described lever cylinder is connected with frame.
Automatic whirling thread tool described in the utility model, described nut driving mechanism comprises the clutch that is connected with nut, attaching nut lower end, described clutch upper end connects gear, and left end is connected with an end of clutch lever, and the other end of clutch lever is connected with clutch cylinder; Described gear is contained on the gear shaft, on described gear shaft safety coupling is housed, and described safety coupling also is connected with belt pulley, and described belt pulley is connected with the 4th motor through driving belt.
Automatic whirling thread tool described in the utility model, described cutting tool driving mechanism has and drives the mechanism that cutterhead and Tool in Cutting are rotated: second motor, belt pulley, driving belt, main shaft, with drive the mechanism that cutterhead and cutter cut rotation up and down: the 3rd motor, cutter drives motor shaft coupling, cutter drives ball screw and the cutter drives ball nut that connects with the cutter drives ball screw, described cutter drives ball nut is connected with slip crate.
The utility model has the advantages that:
1. Machinery Tool Automation degree height, easy and simple to handle.
2. the machine tool structure compactness is easy to make and safeguards, and low cost of manufacture.
3. the cutter low cost of manufacture can self-producedly be used by oneself, as to make a new cutter required time be 30 minutes only, greatly reduces the production cycle of product.
4. the machining accuracy of workpiece is higher reaches more than 7 grades and constant product quality.
5. the production efficiency height has reduced production cost.As process 8 millimeters of diameters, and modulus 1.25, a number are 1 straight sided normal worm ZN-worm, the per minute processing length can reach 100 millimeters.
6. lathe is of many uses, can process various cylindrical threads, taper thread, straight sided normal worm ZN-worm etc.
Description of drawings
Fig. 1 is the utility model organigram;
Fig. 2 is that Fig. 1 centering and clamping mechanism A is to the 90 ° of figure that turn clockwise.
The specific embodiment
Describe the utility model specific embodiment in detail below in conjunction with accompanying drawing 1 and accompanying drawing 2:
1. the rotation of workpiece and axial feed motion
By first motor D1 through belt pulley, driving belt drives worm shaft 1 and rotates, through worm-gears 1,2 pass to power and are installed in the supercentral screw axis 3 of worm gear, the rotation of screw axis 3 drives the ball screw 4 that is assemblied in screw axis 3 left ends and rotates, so just formed rotatablely moving of screw axis 3, simultaneously at the right-hand member of screw axis 3 pneumatic the or hydraulically operated fixture 6 of high accuracy being housed rotates with screw axis 3 and moves axially, the rotary speed of screw axis 3 and feed speed, realize by first motor D1 of frequency converter adjustment rotating speed, so amount of feeding adjusting range is big and convenient.The utility model also is provided with automatic rewind down (F.F.) function of screw axis 3, even the rewind down of workpiece 7 (F.F.).When workpiece 7 wants rewind down (F.F.) preceding, clutch cylinder 14 drives clutch lever 15 withdrawal (release) clutches 16 and throws off, the 4th motor D4 running after belt pulley, driving belt be connected with safe shaft joint 17 1 ends on the Pulley shaft again, the other end of described breaking piece 17 is connected with gear shaft, gear 18 on the gear shaft is rotated, the rotation with the fastening ball nut 5 of gear 18 simultaneously converts moving axially of screw axis 3 to, but this just makes workpiece 7 rewind downs (F.F.) motion.
2. the clamping and positioning of workpiece
At first workpiece 7 right sides are placed on the following short sliding sleeve 9 of centering and clamping mechanism 8, driving leverages 12 by cylinder 13 then makes movable pressing board 11 on the positioning and clamping mechanism to lower swing, last short sliding sleeve 10 is installed on the movable pressing board 11, make short sliding sleeve 10, down short sliding sleeve 9 certain pretightning force is arranged is workpiece 7 and gap between the down short sliding sleeve 9,10 is zero with respect to workpiece 7, the left end of pneumatic by high accuracy again or hydraulically operated fixture 6 clamping work pieces 7 drives the pneumatic or hydraulically operated fixture 6 of high accuracy and workpiece 7 by screw axis 3 at last and rotates and move axially.Centering and clamping mechanism 8 is to utilize the outer round surface of workpiece 7 self-align, wherein short up and down 9,10 of the sliding sleeves of workpiece 7 ends limited workpiece 7 about, the moving of fore-and-aft direction, pneumatic or the hydraulically operated fixture 6 of the high accuracy of workpiece left end not only provides workpiece 7 motions required clamping force, also increase limited workpiece 7 about, the rotation of fore-and-aft direction.The centering precision of the pneumatic or hydraulically operated fixture 6 of high accuracy has guaranteed in 0.01 millimeter and during assembling that short 9 the axiality of overlapping of the downslide of its axis and centering and clamping mechanism 8 is in 0.015 millimeter, if the form and position tolerance of strict control workpiece 7 external diameters just can make workpiece 7 easy motion in short sleeve, for stabilized product quality is laid a good foundation.
The utility model centering and clamping mechanism 8 adopts short sleeves and do not adopt the purpose of major axis cover is in order to eliminate when the processing slim axle, reduce surface of the work and sliding sleeve because of rotating and move the friction that produces, make axis of workpiece produce bigger flexible deformation because of moment of torsion is excessive when eliminating the workpiece feed motion, thereby effectively guarantee the precision of the pitch, helix etc. of screw thread.Impracticable centering and clamping mechanism 8 then can be unfavorable for cutting because of the workpiece cantilever is oversize if only adopt the pneumatic or hydraulically operated fixture 6 of the high accuracy of left end, has had a strong impact on the tooth-face roughness, profile accuracy of workpiece etc.
3. the motion of cutter
The motion of cutter is made of two parts, and the one, make rotatablely moving that axle 20 obtains by second motor D2 through belt pulley, driving-belt, main shaft 20 drives cutterhead and cutter 19 mounted thereto and rotates together, the formation cutting movement.The 3rd motor D3 makes rotatablely moving that cutter drives ball screw 22 obtains by cutter drives motor shaft coupling 21, cutter drives ball screw 22 connects with the cutter drives ball nut 23 that is fixed on the slip crate, drives slip crates and moves up and down along guide rail and be used for controlling the processing dimension of workpiece 7 and the processing type of product by being installed in cutter drives ball nut 23 on the slip crate 24 again.
Cutter of the present utility model 19 is easy to loading and unloading, can rationally adjust the spiral arm length of cutter according to the product of different size, has improved the cutting rigidity of cutter greatly.Because centering and clamping mechanism 8 is adjustable with respect to the position of cutter 19, can rationally adjust the relative position of the sliding sleeve 9,10 on the centering and clamping mechanism according to the product of different size, so again because feed motion is to finish rigidity when having improved greatly also that workpiece is cut by rotatablely moving of workpiece.From above 2 as can be seen the utility model emphasis improved the machining condition of workpiece, thereby reduced the workpiece tooth-face roughness, the teeth groove profile error etc. of beating.Utilize the high rotating speed of cutter head structure and main shaft 20 to realize eccentric, micro-high-speed cutting, make the processing dimension once-forming of workpiece 7, improved operating efficiency greatly.Feed arrangement described in the utility model is made up of stepper motor D3, single chip microcomputer, cutter drives ball screw 22 guide rails etc.

Claims (4)

1. automatic whirling thread tool, comprise 4 motor (D1, D2, D3, D4), belt pulley, driving belt, shaft coupling (17,21), it is characterized in that: first motor (D1) is connected with worm-gears (1,2) through belt pulley, driving belt, screw axis (3) is equipped with at the worm gear center, described screw axis (3) right-hand member is equipped with high accuracy air-actuated jaw (6), the left end of described high accuracy air-actuated jaw (6) clamping work pieces (7), centering and clamping mechanism (8) is equipped with on the right side of workpiece (7); Described screw axis (3) left end is ball screw (4), is fitted with ball nut (5) on the described ball screw (4), and described ball nut (5) is connected with the nut driving mechanism; On the right side of workpiece (7) cutting tool (19) and cutting tool driving mechanism are housed.
2. automatic whirling thread tool according to claim 1, it is characterized in that: a following short sliding sleeve (9) that is fixed on the frame is arranged on the described centering and clamping mechanism (8), short sliding sleeve (10) on one is arranged in the upper end of described down short sliding sleeve (9), described short sliding sleeve (10) is contained in the lower end of movable pressing board (11), one end of described movable pressing board is connected with an end of leverage (12), the other end of described leverage is connected with lever cylinder (13), and described lever cylinder is connected with frame.
3. automatic whirling thread tool according to claim 1, it is characterized in that: described nut driving mechanism comprises the clutch (16) that is connected with nut (5), attaching nut (5) lower end, described clutch (16) upper end connects gear (18), left end is connected with an end of clutch lever (15), and the other end of clutch lever (15) is connected with clutch cylinder (14); Described gear (18) is contained on the gear shaft, and safety coupling (17) is housed on described gear shaft, and described safety coupling (17) also is connected with belt pulley, and described belt pulley is connected with the 4th motor (D4) through driving belt.
4. automatic whirling thread tool according to claim 1, it is characterized in that: described cutting tool driving mechanism has the mechanism that drives cutterhead and cutter (19) cutting rotation, second motor (D2), belt pulley, driving belt, main shaft (20) and driving cutterhead and cutter (19) cut the mechanism that rotates up and down; The 3rd motor (D3), cutter drives motor shaft coupling (21), cutter drives ball screw (22) and the cutter drives ball nut (23) that connects with the cutter drives ball screw, described cutter drives ball nut (23) is connected with slip crate (24).
CN 200620131241 2006-08-22 2006-08-22 Automatic cyclone thread milling machine tool Expired - Fee Related CN200948521Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620131241 CN200948521Y (en) 2006-08-22 2006-08-22 Automatic cyclone thread milling machine tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620131241 CN200948521Y (en) 2006-08-22 2006-08-22 Automatic cyclone thread milling machine tool

Publications (1)

Publication Number Publication Date
CN200948521Y true CN200948521Y (en) 2007-09-19

Family

ID=38891061

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200620131241 Expired - Fee Related CN200948521Y (en) 2006-08-22 2006-08-22 Automatic cyclone thread milling machine tool

Country Status (1)

Country Link
CN (1) CN200948521Y (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102039535B (en) * 2009-10-15 2012-12-05 陕西汉江机床有限公司 Workpiece positioning and clamping device for thread cutting machine
CN104785866A (en) * 2014-01-21 2015-07-22 上银科技股份有限公司 Spiral machining machine with angle adjusting mechanism
CN114309828A (en) * 2022-03-07 2022-04-12 海安县恒益滑动轴承有限公司 Device for preparing lubricating oil channel of large-sized screw-down nut

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102039535B (en) * 2009-10-15 2012-12-05 陕西汉江机床有限公司 Workpiece positioning and clamping device for thread cutting machine
CN104785866A (en) * 2014-01-21 2015-07-22 上银科技股份有限公司 Spiral machining machine with angle adjusting mechanism
CN114309828A (en) * 2022-03-07 2022-04-12 海安县恒益滑动轴承有限公司 Device for preparing lubricating oil channel of large-sized screw-down nut

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Zhejiang Shenghuabo Electrical Applicance Co., Ltd.

Assignor: Shenghuabo Group Co., Ltd.

Contract fulfillment period: 2008.9.20 to 2016.8.21

Contract record no.: 2008330002557

Denomination of utility model: Automatic cyclone thread milling machine tool

Granted publication date: 20070919

License type: Exclusive license

Record date: 20081210

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.9.20 TO 2016.8.21; CHANGE OF CONTRACT

Name of requester: ZHEJIANG PROVINCE SHENGHUABO ELECTRIC CO., LTD.

Effective date: 20081210

ASS Succession or assignment of patent right

Owner name: ZHEJIANG SHENGHUABO ELECTRICAL APPLIANCES CO., LTD

Free format text: FORMER OWNER: SHENGHUABO GROUP CO., LTD.

Effective date: 20100916

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 325204 SHENGHUABO GROUP CO., LTD., XINFANG INDUSTRY ZONE, RUIAN CITY, ZHEJIANG PROVINCE TO: 325204 XINFANG INDUSTRY ZONE, TANGXIA TOWN, RUIAN CITY, ZHEJIANG PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20100916

Address after: The new industrial zone Tangxia town Ruian city Zhejiang province 325204

Patentee after: Zhejiang Shenghuabo Electrical Applicance Co., Ltd.

Address before: 325204 Zhejiang city in Ruian Province, the new industrial zone Shenghuabo Group Co. Ltd.

Patentee before: Shenghuabo Group Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070919

Termination date: 20140822

EXPY Termination of patent right or utility model