CN1985425A

CN1985425A - Generator having a stator winding with a plurality of filars

Info

Publication number: CN1985425A
Application number: CNA2005800233886A
Authority: CN
Inventors: 陈汉阳; K·E·尼特
Original assignee: Visteon Global Technologies Inc
Current assignee: Visteon Global Technologies Inc
Priority date: 2004-05-19
Filing date: 2005-04-25
Publication date: 2007-06-20
Anticipated expiration: 2025-04-25
Also published as: EP1794866A1; EP1794866B1; KR20070012742A; DE602005021897D1; CN100514795C; WO2005117238A1; US6940202B1; EP1794866A4; KR101122967B1

Abstract

A stator for an electric machine includes a generally cylindrically-shaped stator core having a plurality of circumferentially spaced core slots. A stator winding includes a plurality of phases, each including a plurality of filars, each filar extending circumferentially around the stator core to form a plurality of layers. Each of the filars is a conductor having a plurality of substantially straight segments disposed in the core slots. The straight segments are alternately connected at the first and second ends of the stator core by a plurality of end loop segments. The filars of a particular phase each have an average radial position within the stator core, and are staggered throughout the layers such that a distance between the average radial position of each filar and the average radial position of the other filars is minimized.

Description

Has generator with the stator winding of a plurality of threads

Background technology

The present invention relates generally to generator (electrical machine), especially relate to the stator winding of the motor that is used to have a plurality of threads, this thread has the crossing current circulation (cross current circulation) of minimizing.Generator, such as ac generator, perhaps alternating current generator is known.The alternating current generator of prior art generally includes stator module and the rotor assembly that is arranged in the alternating current generator shell.Stator module is installed on the shell, and comprises having common columniform stator core, and described stator core has a plurality of grooves that are formed on wherein.Rotor assembly comprises the rotor that is connected on the common cylindrical shaft, and described cylindrical shaft is rotatably installed in the shell and is coaxial with stator module.Stator module comprises a plurality of leads wound thereon, forms winding.Stator winding is partly formed by the end ring of the straight line portion that is arranged in groove with two adjacent straight line portioies that are connected each phase, and is formed in the groove of stator core with predetermined heterogeneous (for example three or six phases) winding method.Rotor assembly can be the rotor assembly of any type, and such as " pawl magnetic pole " rotor assembly, it generally includes the relative magnetic pole that refers to a part as pawl, and they are around charged rotor coil setting.Rotor coil produces magnetic field in pawl refers to.Work as prime mover, for example steam turbine, gas turbine or when from the driving belt of car combustion engine rotor assembly being rotated, stator winding is passed in the magnetic field of rotor assembly, induces alternating current in known manner in stator winding.Alternating current is sent on the distribution system from alternating current generator subsequently, is used for electrical equipment consumption, perhaps under the situation of AC generator for vehicle, is sent to rectifier and is sent to the charging system that is used for automobile batteries subsequently.

One kind of means is that high groove is filled stator, it is characterized in that rectangular conductor, this rectangular conductor is aligned at least one and radially arranges in each groove, and comprise any insulating material described groove width with comprise that the width of the rectangle iron core groove of any insulating material closely cooperates.It will be apparent to those skilled in the art that term rectangular core groove can be included in the rectangle that edge has rounding, and/or comprise the notch of the given shape that is positioned at the inner surface place.

It is favourable that high groove is filled stator, because they are because lower resistance has thermal losses still less, and compares with the prior art stator of other types, helps each winding generation more electric energy.But because winding is staggered usually, it is disadvantageous making these stators, and wherein lead need make the outside of each groove and inner radial portion replace.This is to be connected on the straight line portion in the interior radially degree of depth that is contained in second groove because end ring will be contained in straight line portion in the outer radial degree of depth of first groove.This lead is leaving gap in the outer radial depths of second groove, and therefore, second lead must be connected on the straight line portion in the inner radial depths that is contained in three-flute being contained in straight line portion in the outer radial depths of second groove.These staggered windings need the lead of interleaved processes with staggered all phases before being inserted into winding in the core, perhaps need connection procedure to connect single U-shaped lead, have therefore increased the complexity of placing the winding stator unfriendly.

In two thread winding stators, each encloses mutually and comprises two leads in parallel or thread.Conductive wire cross-section in the two threads design with specific electrical resistance is substantially half of conductive wire cross-section in the single thread design with same resistance.Therefore, the lead in two thread designs has bigger structural flexibility, to be used in the bending of stator winding end turn place and to turn to.Yet two thread windings may be overheated because the crossing current between the thread circulates.When two threads connected by different magnetic flux and therefore have different electromotive force, the crossing current circulation can take place.Have average radial positions different in the core groove if the straight line portion of first thread is compared with the straight line portion of second thread, and occur being called the phenomenon that the magnetic flux measuring tank leaks, these can take place.

" normally " path of magnetic flux is the radially outward downward tooth of flowing through, and circumferentially passes yoke and radially inside another the downward tooth of finally flowing through, fully around the core groove.This path that is used for magnetic flux around and therefore connect all straight line portioies that are positioned at around the core groove.Yet the part of magnetic flux is by crossing groove prematurely, and this part of these paths of short circuit before it reaches yoke (shortcircuits)-described magnetic flux is called slot leakage flux.Therefore this slot leakage flux only surrounds, and connects straightway, and described straightway is positioned at the radially inner side of the radial position that slot leakage flux intersects with groove prematurely.Therefore, the thread that slot leakage flux can cause having different average radials position in the groove has different electromotive force, therefore causes the crossing current circulation.This efficient overheated and crossing current circulation reduction alternating current generator.

In addition, fill stator for high groove, the crossing current circulatory problems is exaggerated, and the circumferential core well width (for example, less than 2.6 millimeters) of typical case that described high groove is filled stator is narrower than typical stator core groove width.This is accurately, because magnetic flux prefers following the path of resistance minimum, it is usually along the path of aforesaid magnetic permeable material, as " normally " path.But according to the magnetic resistance in the path of passing through the core groove, the magnetic flux of some intersects with the core groove prematurely.It is found that the material impermeable in the core groove, for example the width of air, copper wire and insulator has increased magnetic resistance to allow magnetic flux mobile.Therefore, the core groove is circumferentially narrow more, and the flux leakage amount is big more, and the crossing current internal circulating load is big more.

Nearest stator new technology has been increased to the number of phases in the stator more heterogeneous from three-phase, for example six phases.Therefore stator with more number of phases has amplified the crossing current circulatory problems, because stator has the core groove that the plurality purpose is arranged in fuse, described core groove has similar circumferential interval, and therefore the circumferential width of each core groove is narrower usually.

Therefore, people are desirable to provide a kind of stator of using two thread designs, have reduced the crossing current circulation size between the thread simultaneously.

Summary of the invention

The stator that is used for motor generator according to the present invention comprises a common columniform stator core, and described stator core has a plurality of circumferentially spaceds and axially extended core groove in its surface.Described core groove extends between first and second ends of described stator core.Described stator also comprises the multi phase stator winding, wherein every first thread and second thread of comprising mutually, and described thread circumferentially extends to form multilayer around stator core.The term of Shi Yonging " layer " is meant the conductor part of circumferentially extending around fuse herein, makes the end ring section replace and make the central axis of each straightway and stator core have identical substantially radial distance with straightway roughly.Although described layer is shown as the complete circumferential stator core that centers on, people wish to make before finishing whole circumference layer to end.Therefore, term " layer " is meant a part of lead that extends most of at least circumference around stator core as used herein.

Each thread is to have a plurality of leads that are arranged on the roughly straightway in the core groove, and can be formed by single continuous conductors.Described straightway alternately is connected on described first and second ends of described stator core by a plurality of end ring sections.Each straightway of certain layer and the central axis of stator core have roughly the same radial distance, and the end ring section can form cascade (cascaded) winding method.Described cascade winding method is at the U.S. Patent application No.10/443 that is filed on May 22nd, 2003, describe in detail in 441, and its content in the reference mode in conjunction with in this application.

Each all has the interior average radial position of stator core slot first and second threads of specific phase.First and second threads of every phase interlock in whole layer, make the distance minimization between the average radial position of straightway of the average radial position of straightway of the thread of winning and second thread.

Described cascade winding method does not need staggered winding process of complexity of the prior art or hair clip type lead.Stator winding cascade and staggered, because each straightway of every layer has identical radial distance with the central axis of stator core, therefore, replacing backward and between the forward facing position in having the groove of other leads not.In addition, stator winding cascade and staggered, because the end ring section forms and makes lead radially aligned for every layer, that is, ground floor is placed on the radial outside of the second layer all the time, and the described second layer is placed on the 3rd layer radial outside all the time, and the rest may be inferred.At last, stator winding cascade and not staggered, because for every layer, describedly can insert fuse continuously from internal diameter mutually, promptly, first of ground floor can insert before second of ground floor inserts fuse mutually in the fuse mutually, and described second can insert in the fuse before the third phase of ground floor mutually, and the rest may be inferred.

And the interlace mode of first and second threads of every phase has reduced the size of the crossing current circulation between first and second threads.This has reduced the living heat in the stator, therefore makes stator more efficient.

Description of drawings

When reading following detailed description of preferred embodiment in conjunction with the accompanying drawings, above-mentioned and other advantages of the present invention become apparent to one skilled in the art, wherein:

Fig. 1 is the perspective view of stator core that comprises the prior art of single-phase winding;

Fig. 2 is the perspective view of winding among Fig. 1;

Fig. 3 is the enlarged drawing as the indicated a part of Fig. 1 of circle sign " Fig. 3 " among Fig. 1;

Fig. 4 is the perspective view according to stator core of the present invention that comprises single-phase winding;

Fig. 5 is the perspective view of winding among Fig. 4;

Fig. 6 is the enlarged drawing as the indicated a part of Fig. 4 of circle sign " Fig. 6 " among Fig. 4;

Fig. 7-the 13rd is similar to the view of Fig. 6, has shown the difference configuration of the two-conductor line that is used for stator one phase;

Figure 14 is the schematic diagram with alternating current generator of stator of the present invention, and wherein this alternating current generator has two zero points;

Figure 15 is the schematic diagram with the alternating current generator at four zero points;

Figure 16 is the schematic diagram of optional embodiment with the alternating current generator at four zero points;

Figure 17 is the perspective view according to the end ring part of a stator winding part of the present invention;

Figure 18 comprises the perspective view according to the end ring section layer of the part of stator winding of the present invention of end ring section among Figure 17;

Figure 19 a is the perspective view according to a plurality of end ring section layers of stator winding of the present invention that comprises the layer of Figure 18; And

Figure 19 b is the perspective view of a plurality of end ring section layers of the stator winding that shows among Figure 19 a that comprises according to a plurality of straightways of the present invention and end ring section.

Embodiment

Referring now to Fig. 1-3,, the stator of prior art is usually with 10 expressions.Stator 10 comprises common cylinder shape stator iron core 12, and this stator core has a plurality of circumferentially spaceds and axially extended core groove 14.Core groove 14 has defined therebetween a plurality of teeth 15, and it is connected to each other by yoke 19.Core groove 14 extends between second end 18 of first end 16 of stator core 12 and stator core 12.Stator core 12 comprises having heterogeneous stator winding 20 (for the sake of simplicity, Fig. 1 of stator winding 20-13 has only shown a phase and has not shown essential end ring shape, it allows the end ring of all phases nested, for example the cascade winding that shows among Figure 17,18,19a and the 19b).Each of stator winding 20 comprises first thread 22 (filar) and second thread 24 mutually.As Fig. 1-3, and shown in Fig. 4-13, second thread 24 is represented by the dot-dash hacures.First and

second threads

22,24 circumferentially extend a plurality of layers that have straightway with formation around stator core 12, and described straightway has identical substantially radial distance with the central axis of stator core.Fig. 1 has shown stator core 12, and this stator core has a phase that is included in its inner winding 20.Fig. 2 has shown the winding of pulling down from stator core 12 20.In the stator 10 of the prior art, first thread 22 is wrapped on the stator core 12, loads preceding four layers into stator core 12, and second thread 24 is wrapped on the stator core 12, loads ensuing four layers into stator core, as shown in Figure 3.

Each first and

second thread

22,24 can be single continuous conductors, and it has a plurality of roughly straightways 26 that are arranged in the core groove 14.Straightway 26 alternately is connected on first and

second ends

16,18 of stator core 12 by a plurality of end ring sections 28.Each straightway 26 of certain layer has roughly the same radial distance with the central axis 30 of stator core 12, and end ring section 28 can form the cascade winding method.

First thread 22 of specific phase has defined the first average radial position 32 in the stator core 12, and second thread 24 of specific phase has defined the second average radial position 34 in the stator core 12.As shown in Figure 3, in the alternating current generator of such prior art, between the average radial position 34 of the average radial position 32 of first thread 22 and second thread 24, there is significant difference, shown in reference letter H.This difference causes the crossing current circulation between first and

second threads

22,24, and it has reduced the efficient of alternating current generator.

Referring now to Fig. 4-6,, stator of the present invention is usually with 40 expressions.Stator 40 comprises common cylinder shape stator iron core 42, and this stator core has a plurality of circumferentially spaceds and axially extended core groove 44.Core groove 44 extends between second end 48 of first end 46 of stator core 42 and stator core 42.Stator core 42 comprises the stator winding 50 with heterogeneous (for the sake of simplicity, Fig. 1 of stator winding 20-13 has shown a phase).Each of stator winding 50 comprises first thread 52 and second thread 54 mutually.First and

second threads

52,54 circumferentially extend to form multilayer around stator core 42.Fig. 5 has shown the winding of pulling down from stator core 42 50.First thread 52 and second thread 54 are wrapped on the stator core 42.

Each first and

second thread

52,54 can be single continuous conductors, and it has a plurality of roughly straightways 56 that are arranged in the core groove 44.Straightway 56 alternately is connected on first and

second ends

46,48 of stator core 42 by a plurality of end ring sections 58.Each straightway 56 of certain layer has roughly the same radial distance with the central axis 60 of stator core 42.

First thread 52 of specific phase has defined the first average radial position 62 in the stator core 42, and second thread 54 of specific phase has defined the second average radial position 64 in the stator core 42.As shown in Figure 6, first and

second threads

52,54 of every phase interlock in whole layer, and the distance H between the second average radial position 64 of the first average radial position 62 of the thread 52 of winning and second thread 54 is minimized.

Fig. 4,5 and 6 has shown the winding method of eight layers of winding 50, wherein first thread 52 occupy stator core 42 the

layer

1,3,5 and 7, the second thread 54 occupy stator core 42 the

layer

2,4,6 and 8.Winding 50 with any number of plies radially alternately can be called during layer of cloth staggered in an alternating manner at first thread 52 and second thread 54, the winding 50 as shown in Fig. 4,5 and 6.Preferably the distance H between the first average radial position 62 and the second average radial position 64 is less than any one 1.75 times of radial width W in the

thread

52,54.

Fig. 7-13 has shown seven other interlace modes, causes the distance H less than 1.75W.Fig. 7 has shown stator 10, and wherein first thread 52 and second thread 54 are staggered, makes the thread 52 of winning occupy

layer

1,4,5 and 8, the second thread 54 and

occupies layer

2,3,6 and 7.Fig. 8 has shown stator 10, and wherein first thread 52 and second thread 54 are staggered, makes the thread 52 of winning occupy

layer

1,2,7 and 8, the second thread 54 and

occupies layer

3,4,5 and 6.Fig. 9 has shown stator 10, and wherein first thread 52 and second thread 54 are staggered, makes the thread 52 of winning occupy

layer

1,3,6 and 8, the second thread 54 and

occupies layer

2,4,5 and 7.Figure 10 has shown stator 10, and wherein first thread 52 and second thread 54 are staggered, makes the thread 52 of winning occupy

layer

1,2,6 and 8, the second thread 54 and

occupies layer

3,4,5 and 7.Figure 11 has shown stator 10, and wherein first thread 52 and second thread 54 are staggered, makes the thread 52 of winning occupy

layer

1,3,5 and 8, the second thread 54 and

occupies layer

2,4,6 and 7.Figure 12 has shown stator 10, and wherein first thread 52 and second thread 54 are staggered, makes the thread 52 of winning occupy

layer

1,3,7 and 8, the second thread 54 and

occupies layer

2,4,5 and 6.Figure 13 has shown stator 10, and wherein first thread 52 and second thread 54 are staggered, makes the thread 52 of winning occupy

layer

1,3,5 and 6, the second thread 54 and

occupies layer

2,4,7 and 8.The winding method of Fig. 7-13 therefore not in an alternating manner, but staggered with the interlace mode that comprises at least one pair of radially adjoining layer of being made up of identical thread, that is, form with layer 7 radially adjoining and by identical thread 54 by the layer 6 of Figure 11.

In one embodiment of the invention, first thread 52 of every phase and second thread 54 all comprise first end 66 and second end 68.First end 66 of first and

second threads

52,54 is connected to each other and second end 68 of first and

second threads

52,54 is connected to each other makes first and second threads, 52,54 parallel connections of every phase.First end 66 of first and

second threads

52,54 of every phase was connected on zero point (neutral point), and described second end 68 of described first and

second threads

52,54 of every phase is connected on the rectifier.

In Figure 14, alternating current generator has six phases 70 and two zero points (neutral point) 72,76.Mutually first end 66 of the

thread

52,54 of 70 the first half ones is connected on the first zero 72, and second end 68 of the

thread

52,54 of 70 the first half ones is connected on first rectifier 74 mutually.Mutually first end 66 of the

thread

52,54 of 70 the second half ones is connected on second 0. 76, and second end 68 of the

thread

52,54 of 70 the second half ones is connected on second rectifier 78 mutually.

In another embodiment, first end 66 of first thread 52 is free of attachment on first end 66 of second thread 54.First end 66 of first thread 52 is connected on the first zero, and first end 66 of second thread 54 was connected on second zero point.Second end 68 of first and

second threads

52,54 is connected to each other and is connected on the rectifier.This pair connection plan at zero point that is used for each star connection advantageously makes the crossing current circulatory problems minimize.If each thread resistance equals R, the peripheral passage at so two zero points equals 4R (as shown in figure 15, the resistance of thread 54+54+52+52), and the peripheral passage of simple zero equals 2R (resistance of thread 54+52 as shown in figure 14).Therefore, the circulation resistance at two zero points is greatly to the twice of simple zero resistance.Yet the cyclical voltage at two zero points of Figure 15 is 1.73 times of simple zero, because each peripheral passage has two phases 80, it has opposite polarity and has 120 degree phase shifts.Therefore, the circulating current with the stator that connects at two zero points is to have 0.865 times of stator that simple zero connects (1.73 divided by 2).

Referring to Figure 15, shown to have six 80 alternating current generators mutually, wherein first end 66 of first thread 52 of 80 the first half ones is connected on the first zero 82 mutually, and first end 66 of second thread 54 of 80 the first half ones is connected on second 0. 84 mutually.Mutually second end 68 of first and

second threads

52,54 of 80 the first half ones is connected on first rectifier 86.Similarly, mutually first end 66 of first thread 52 of 80 the second half ones is connected on the 3 0. 88, and first end 66 of second thread 54 of 80 the second half ones is connected on the 4 0. 90 mutually.Mutually second end 68 of first and

second threads

52,54 of 80 the second half ones is connected on second rectifier 92.

In another embodiment, first end 66 of each first thread 52 was connected on one of first and second zero points, and first end 66 of each second thread 54 is connected on another of described first and second zero points.Like this, first end 66 that is used for first and

second threads

52,54 of any specific phase is connected to different zero points.Second end 68 of first and

second threads

52,54 of every phase is connected to each other and is connected on the rectifier.

In such alternating current generator, at least one first end 66 of first thread 52 was connected on one of first and second zero points, and the first remaining end 66 of first thread 52 is connected on another of first and second zero points.At least one first end 66 of second thread 54 was connected on one of first and second zero points, kept away the first remaining end 66 that can remove second thread 54 and was connected on another of first and second zero points.As best image among Figure 16, this side connecting conductor case advantageously makes the crossing current circulatory problems further minimize.This is accurately, because the electromotive force of first phase 94 has the polarity identical with the electromotive force of third phase 100 now, therefore, synthetic intersection circulation electric gesture is synthetic (addition) of the electromotive force of phase 94 and 100.Similarly, the electromotive force of second phase 98 has the polarity identical with the electromotive force of third phase 100.Electromotive force with traverse cycle loop has also reduced the traverse cycle electric current, because two sinusoidal wave 120 degree that take place of voltage are shifted.Two 120 degree shifted sine phases of wave add and produce a ripple, and this wave amplitude equals 0.58 times of composite wave that same two sine waves subtract each other.

More specifically, referring to Figure 16, in the alternating current generator with six phases, first end 66 of first thread 52 of the first half ones of described phase was connected on one of first and second zero points.First end 66 of second thread 54 of described phase the first half ones is connected on another of first and second zero points.

In Figure 16, first end 66 of first thread 52 of first phase 94 is connected on the first zero 96.Second and first end 66 of first thread 52 of third phase 98,100 be connected on second 0. 102.First end 66 of second thread 54 of first phase 94 is connected on second 0. 102.Second and first end 66 of second thread 54 of third phase 98,100 be connected on the first zero 96.Second end 68 of first and

second threads

52,54 of first, second and third phase 94,98,100 is connected to each other and is connected on first rectifier 104.

First end 66 of first thread 52 of the 4th phase 106 is connected on the 3 0. 108.The 5th with the 6th mutually first end 66 of 109,110 first thread 52 be connected on the 4 0. 111.First end 66 of second thread 54 of the 4th phase 106 is connected on the 4 0. 111.The 5th with the 6th mutually first end 66 of 109,110 second thread 54 be connected on the 3 0. 108.Four, the 5th with the 6th mutually second end 68 of 106,109,110 first and

second threads

52,54 be connected to each other and be connected on second rectifier 112.

Although discuss above around stator with two threads, but it will be apparent to one skilled in the art that, a plurality of threads with the arbitrary number that is connected in parallel, for example all may there be the traverse cycle problem in three or four s' stator 10.In this case, for the circulatory problems that will flow over minimizes, people wish that described a plurality of thread has interlace mode.In addition, people wish to make in an alternating manner thread staggered.For example, the stator 10 with three threads is staggered in an alternating manner, makes layer 1 be made up of first thread, and layer 2 is made up of second thread, and layers 3 are made up of the 3rd thread, and layers 4 are made up of first thread, and the rest may be inferred.

Referring now to Figure 17,, each first and

second thread

second ends

46,48 of stator core 42 by a plurality of end ring sections 58.Each straightway 56 of certain layer has roughly the same radial distance with the central axis 60 of stator core 42, and end ring section 58 forms the cascade winding method.

End ring section 58 is well-suited for the part of stator winding 50, and comprises the first rectilinear end portion 120 roughly of rectilinear end portion 118 and second roughly, and they all are close to each straightway (more going through hereinafter) of stator winding 50.The first end 118 of end ring section 58 has identical radial distance with the second end 120 with the central axis 60 of stator core 42.First end 118 and the second end 120 form the common part with 122 layers of indicating of stator winding 50, and the straightway of described layer has identical radial distance with the central axis 60 of stator core 42.Although for example 118 and 120 end is described to entity, in fact, they are the roughly part of straightway, description in more detail hereinafter just.

End ring section 58 comprises first sloping portion 124 and second sloping portion 126, and they intersect at top 128.First sloping portion 124 roughly same directly (co-radial) is in layer 122, first end 118 and the second end 120.Second sloping portion 126 roughly Different Diameter in layer 122, first end 118 and the second end 120.Top 128 comprises first extension 130 radially.First radially extension 130 from first sloping portion 124 radially outward direction extend, it provides the adjusting radially outward that is used for end ring section 58.Second radially extension 132 connect second sloping portion 126 and the second ends 120.Second radially extension 132 from second sloping portion 126 radially inward direction extend, it provides and has been used for radially inwardly regulating of end ring section 58.Although the radially extension such as 130 and 132 that shows among Figure 17,18,19a and the 19b shows as sharp bend, but it will be evident to one skilled in the art that, typical extension radially, for example 56 and 58 is in fact more mild and comprise and show fillet.

Although shown end ring section 58, wherein radially outward regulate adjacent top 128, radially inwardly regulate contiguous second sloping portion 126, but it should be appreciated by those skilled in the art, radially outward and inwardly adjusting can be described hereinafter in more detail so that the cascade winding method is provided on any one or two at first sloping portion 124, second sloping portion 126 and top 128.

Referring now to Figure 18,, the end ring section 58 of Figure 17 is shown as contiguous a plurality of roughly the same end ring sections, points out with 134 and 136 usually.End ring section 58,134 and 136 forms the part of the layer 122 of stator winding 50.End ring section 58,134 and 136 is shown as the three-phase wound mode, but those skilled in the art is to be understood that, end ring section 58,134 can be according to for example six winding methods mutually with 136, and perhaps other help generating electricity or the winding method that produces moment of torsion under the motor situation forms arbitrarily.End ring section 58,134 and 136 preferably all is arranged on first end, 46 places of stator core 42.

Part 120 is connected to on 138 first straightways that schematically show, and described first straightway passes second end 48 that one of core groove 44 extends to stator core 42.When first straightway 138 left second end 48, first straightway 138 was connected to the end with 140 another end ring sections that schematically show, and described another end ring section will be described hereinafter in more detail.End ring section 140 is on the other end is connected to 142 second straightways that schematically show.Second straightway 142 extends up through another core groove 44 of stator core 42 and is connected on the part 144 of end ring section 146, and described end ring section 146 is identical with end ring section 58,134 and 136 substantially.Similarly, the part 148 of end ring section 146 is connected on another straightway, describes in more detail hereinafter.Aforesaid connection end ring section 58,140 and 146 and the straightway mode of for example straightway 138 and 142 in a basic circumference range of stator core 42, carry out continuously, to form the single-phase ground floor of stator winding 50, layer 122 for example.

End ring section 146 is shown as contiguous a plurality of roughly the same end ring section with 150 and 152 indications.End ring section 146,150 and 152 all is connected on corresponding a plurality of straightway, describes in more detail hereinafter, and straightway 138 and 142 for example, it all is arranged in each core groove 44 of stator core 42.Described straightway is connected on a plurality of end ring sections, describes in more detail hereinafter.End ring section 134,136,150 and 152 all forms the continuous separately ground floor of complete stator winding 50 on being connected to straightway and end ring section the time, and described stator winding twines around the circumference of stator core 42.

Preferably, each straightway 138 and 142 is made by rectangular conductor with each end ring section 58,134,136,140,146,150 and 152, and have constant circumferential width and radial width, with the therefore shape of cross section of area about equally, but, also can use other shapes, for example circular or square.For a person skilled in the art, well-known, typically rectangle or square lead can comprise fillet on the angle in the middle of two adjacent edges.

Referring now to Figure 19 a and 19b,, the end ring section 58,134,136,140,146,150 and 152 of Figure 18 is shown as has the common second layer with the 154 end ring sections of representing.Layer 154 is positioned at the inner radial of layer 122, and has predetermined radial distance with layer 122.The second layer 154 comprises usually with 156,158 and 160 a plurality of end ring sections of

representing.Layer

122 and 154 forms a common part with 50 stator winding of representing together.Comprise that the lead of the second layer 154 of end ring 156 is similar to the lead of the ground floor 122 that comprises end ring 58, the groove that moves past predetermined number except it inserts in the core groove 44, describe in detail hereinafter, and it has the end ring section, for example the end ring section 156, it extends radially outwardly along counter-clockwise direction 162, and with the end ring section of 164 ground floors that extend radially outwardly 122 along clockwise direction, for example end ring section 58 relatively beyond.

End ring section 156 comprises first sloping portion 166 and second sloping portion 168 that is connected by top 170.First sloping portion 166 is roughly together directly in the second layer 154, first end 165 and the second end 167.Second sloping portion 168 roughly Different Diameter in the second layer 154, first end 165 and the second end 167.Top 170 comprises first extension 172 radially.First radially extension 172 from first sloping portion 166 radially outward direction extend, it provides the adjusting radially outward that is used for end ring section 156.Second radially extension 174 connect second sloping portion 168 and the second ends 167.Second radially extension 174 from second sloping portion 168 radially inward direction extend, it provides and has been used for radially inwardly regulating of end ring section 156.Find out as best among Figure 19 a, the Different Diameter part 168 of end ring section 156 extends radially outwardly into it and becomes roughly together directly in the place of ground floor 122, first end 118 and the second end 120, but because it moves past the n groove, it can not interfere the space of the end ring section of ground floor 122.This allows two-layer 122 and 154 end ring section cascade to form two layer winding 50 together, and it extends radially outwardly above ground floor 122 with a primary traverse width, and does not extend radially inwardly above innermost layer 154.

For winding with multilayer, with roughly the same the 3rd layer of (not shown) of ground floor 122 can have the Different Diameter part that extends radially outwardly and with the second layer 154 roughly with the footpath, thereby with the second layer 154 cascades.Being approximately identical to the mode that replaces between the ground floor 122 and the second layer 154, developed a mode for radial layer, wherein winding 50 is for outermost layer 122 conductor width that only extends radially outwardly, and innermost layer does not then extend radially inwardly.The winding 50 that this cascading allows to have multilayer inserts in the stator cores 42, the described stator core conductor width that extends radially outwardly, and do not extend radially inwardly.

End ring section

158 and 160 and end ring section 156 roughly the same.Be used for radially outward and inwardly regulating of layer 122,154 and form the cascade winding method that Figure 19 a and 19b show.

Refer again to Figure 19 b, the ground floor 122 and the second layer 154 are shown as has a plurality of straightways 176, and it is identical with

straightway

138 and 142 substantially.The end ring section 140 of Figure 18 is shown as has first sloping portion 178 and second sloping portion 180 that is connected by top 182.First sloping portion 178 is substantially together directly in ground floor 122, straightway 138 and 142.Second sloping portion 180 substantially Different Diameter in ground floor 122, straightway 138 and 142.Top 182 comprises first extension 184 radially.First radially extension 184 from first sloping portion 178 radially outward direction extend, it provides the adjusting radially outward that is used for end ring section 140.Second radially extension 186 connect second sloping portion 180 and straightways 142.Second radially extension 186 from second sloping portion 180 radially inward direction extend, it provides and has been used for radially inwardly regulating of end ring section 140.End ring section 188 is identical with end ring section 140 substantially with 190.

Similarly, the end ring section 192 of the second layer 154 is shown as the end ring section 190 of adjacent first layer 122.End ring section 192 comprises first sloping portion 194 and second sloping portion 196 that is connected by top 198.First sloping portion 194 is roughly together directly in the straightway 176 of the second layer 154 and the second layer 154.Second sloping portion 196 roughly Different Diameter in the second layer 154, straightway 176.Top 198 comprises first extension 200 radially.First radially extension 200 from first sloping portion 194 radially outward direction extend, it provides the adjusting radially outward that is used for end ring section 192.Second radially extension 202 connect second sloping portion 196 and straightways 176.Second radially extension 202 from second sloping portion 196 radially inward direction extend, it provides and has been used for radially inwardly regulating of end ring section 192.End ring section 204 is identical with end ring section 192 substantially with 206.

The straightway 138,142 and 176 of every phase of stator winding 50 preferably centers on the circumference of stator core 42 to be set in qually spaced in each core groove 44.Especially, the straightway of phase, for example straightway 138 is arranged in the core groove 44 of the straightway 139 that is close to adjacent phase.As best image among Figure 18, each straightway 138 and 139 separates with circumferential distance or spacing 208.Circumferentially spacing 208 equals the circumferential distance between a pair of adjacent core groove 44 in the stator core 42 substantially.Each straightway and the end ring section that comprise the described phase of straightway 138 keep being set to contiguous described each straightway and the end ring section mutually that comprises straightway 139 with identical circumferential spacing 208 on the whole circumference of the whole length of stator winding 50 and stator core 42.

Although straightway 176 is shown as common coplane in for Figure 19 a of schematic purpose and 19b, straightway 176 is preferably used for by diametral surface, and for example the inner surface of stator core 42 holds, and therefore coplane but with the footpath not.The width that comprises each straightway 176 of any insulator preferably closely is suitable for comprising the width of the core groove 44 of any insulator.

More than discuss and disclose and described the present invention.Those skilled in the art can be readily seen that from this discussion, accompanying drawing and claim, can carry out changes and improvements under the situation of the scope of the present invention that does not break away from following claim and defined.The present invention is described according to schematic mode, but should be appreciated that the character that used term is used to illustrate and be not used in restriction.

Claims

1. stator that is used for generator comprises:

One common columniform stator core, this stator core have a plurality of circumferentially spaceds and axially extended core groove in its surface, and described core groove extends between first and second ends of described stator core; With

One has heterogeneous stator winding, every first thread and second thread of comprising mutually, and described thread circumferentially extends to form multilayer around described stator core;

In the described thread each all has a plurality of roughly straightways that are arranged in the described core groove, described straightway alternately is connected described first and second ends of described stator core by a plurality of end ring sections, and each in the described straightway of certain layer has identical radial distance with the central axis of described stator core;

Described first and second threads of specific phase all have the average radial position in the described stator core, described first and second threads of every phase interlock in whole described layer, make distance minimization between the described average radial position of the described average radial position of described first thread and described second thread.

2. stator as claimed in claim 1, it is staggered that wherein said thread has described first and second threads of radial width and specific phase, makes distance between the described average radial position of described first and second threads of specific phase less than 1.75 times of described radial width.

3. stator as claimed in claim 2, each in the wherein said thread form four layers in the described stator core, make described first and second threads form eight layers altogether in the described stator core.

4. stator core as claimed in claim 3, wherein said first thread and described second thread are staggered, make described first thread occupy first, the 4th, the 5th and the 8th layer of described stator core, and described second thread occupy in the described stator core second, third, the 6th and layer 7.

5. stator core as claimed in claim 3, wherein said first thread and described second thread are staggered, make described first thread occupy described stator core first, second, the 7th and the 8th layer, and described second thread occupies the the 3rd, the 4th, the 5th and layer 6 in the described stator core.

6. stator core as claimed in claim 3, wherein said first thread and described second thread are staggered, make described first thread occupy first, the 3rd, the 6th and the 8th layer of described stator core, and described second thread occupy second, the 4th in the described stator core, the 5th and layer 7.

7. stator core as claimed in claim 3, wherein said first thread and described second thread are staggered, make described first thread occupy described stator core first, second, the 6th and the 8th layer, and described second thread occupies the the 3rd, the 4th, the 5th and layer 7 in the described stator core.

8. stator core as claimed in claim 3, wherein said first thread and described second thread are staggered, make described first thread occupy first, the 3rd, the 5th and the 8th layer of described stator core, and described second thread occupy second, the 4th in the described stator core, the 6th and layer 7.

9. stator core as claimed in claim 3, wherein said first thread and described second thread are staggered, make described first thread occupy the first, the 3rd, the 5th and layer 7 of described stator core, and described second thread occupy second, the 4th, the 6th and the 8th layer in the described stator core.

10. stator core as claimed in claim 3, wherein said first thread and described second thread are staggered, make described first thread occupy first, the 3rd, the 7th and the 8th layer of described stator core, and described second thread occupy second, the 4th in the described stator core, the 5th and layer 6.

11. stator core as claimed in claim 3, wherein said first thread and described second thread are staggered, make described first thread occupy the first, the 3rd, the 5th and layer 6 of described stator core, and described second thread occupy second, the 4th, the 7th and the 8th layer in the described stator core.

12. stator as claimed in claim 1, wherein described first thread of every phase and described second thread all comprise first end and second end, described first end of described first and second threads is connected to each other, and described second end of described first and second threads is connected to each other, and makes the described first and second thread parallel connections.

13. stator as claimed in claim 12, wherein described first end of described first and second threads of every phase was connected on zero point, and described second end of described first and second threads of every phase is connected on the rectifier.

14. stator as claimed in claim 12, described first end of the described thread of wherein said phase the first half ones is connected on the first zero, described second end of the described thread of described the first half ones of described phase is connected on first rectifier, and described first end of the described thread of described phase the second half ones was connected on second zero point, and described second end of the described thread of described the second half ones of described phase is connected on second rectifier.

15. stator as claimed in claim 1, wherein described first thread of every phase and described second thread all comprise first end and first end, described first end of described first thread is connected on the first zero, described first end of described second thread was connected on second zero point, and described second end of described first and second threads of every phase is connected to each other and is connected on the rectifier.

16. stator as claimed in claim 1, wherein described first thread of every phase and described second thread all comprise first end and second end, described first end of described first thread of the first half ones of described phase is connected on the first zero, described first end of described second thread of described the first half ones of described phase was connected on second zero point, described second end of described first and second threads of described the first half ones of described phase is connected on first rectifier, described first end of described first thread of the second half ones of described phase was connected on the 3rd zero point, described first end of described second thread of described the second half ones of described phase was connected on the 4th zero point, and described second end of described first and second threads of described the second half ones of described phase is connected on second rectifier.

17. stator as claimed in claim 1, wherein described first thread of every phase and described second thread all comprise first end and second end, described first end of each was connected on one of first and second zero points in described first thread, described first end of each is connected on another of described first and second zero points in described second thread, feasible described first end that is used for described first and second threads of any specific phase is connected to different zero points, and described second end of described first and second threads of every phase is connected to each other and is connected on the rectifier.

18. on the stator as claimed in claim 17, in described first end of wherein said first thread at least one was connected on one of described first and second zero points, the first remaining end of wherein said first thread is connected on another of described first and second zero points, and at least one in described first end of described second thread was connected on one of described first and second zero points, and the first remaining end of wherein said second thread is connected on another of described first and second zero points.

19. stator as claimed in claim 1, wherein described first thread of every phase and described second thread all comprise first end and second end, described first end of described first thread of the first half ones of described phase was connected on one of first and second zero points, described first end of described second thread of described the first half ones of described phase is connected on another of described first and second zero points, described second end of described first and second threads of described the first half ones of described phase is connected on first rectifier, described first end of described first thread of the second half ones of described phase was connected on one of third and fourth zero point, described first end of described second thread of described the second half ones of described phase is connected on another of described third and fourth zero point, and described second end of described first and second threads of described the second half ones of described phase is connected on second rectifier.

20. stator as claimed in claim 1, wherein the described end ring section of each certain layer comprises substantially with first sloping portion of footpath in the described straightway of described certain layer, Different Diameter is in second sloping portion of the described straightway of described certain layer substantially, and described first and second sloping portions are connected by its apex portion.

21. stator as claimed in claim 1, at least one in the wherein said end ring section comprise that the radiai adjustment part is to form cascade (cascaded) winding method.

22. stator as claimed in claim 21 comprises being used for the two-layer at least of every phase, the one deck at least from other described layers of the one deck at least in the wherein said layer moves the groove of predetermined number.

23. stator as claimed in claim 22, the described end ring section of one of wherein said layer extends radially outwardly on described first end of described stator core in the counterclockwise direction, and the described end ring section of another of described layer extends radially outwardly on described first end of described stator core along clockwise direction.

24. stator as claimed in claim 1, wherein said first thread and described second thread are staggered in an alternating manner.

25. stator as claimed in claim 1, wherein at least one of described phase, one of described layer of being made up of described first thread radially is adjacent to another of described layer of being made up of described first thread.

26. stator as claimed in claim 1, wherein said mutually at least one the described thread at least one form by a continuous conductors.

27. stator as claimed in claim 1, the number of wherein said phase is greater than three.

28. stator as claimed in claim 27, the number of wherein said phase equal six.

29. stator as claimed in claim 1, one of wherein said core groove has minimum circumferential width, and described minimum circumferential width is less than 2.6 millimeters.

30. stator as claimed in claim 1, wherein said core groove is a rectangle, and the circumferential width of described core groove is less than 2.6 millimeters.

31. a stator that is used for generator comprises:

The stator core of one substantial cylindrical, this stator core have a plurality of circumferentially spaceds and axially extended core groove in its surface, and described core groove extends between first and second ends of described stator core; With

One has heterogeneous stator winding, whenever comprises a plurality of threads mutually, and described thread circumferentially extends to form multilayer around described stator core;

In the described thread each all has a plurality of roughly straightways that are arranged in the described core groove, described straightway alternately is connected described first and second ends of described stator core by a plurality of end ring sections, and each in the described straightway of certain layer has identical radial distance with the central axis of described stator core; And

Described a plurality of threads of specific phase all have the average radial position in the described stator core, and described a plurality of threads of every phase interlock in whole described layer, make distance minimization between the described average radial position of described a plurality of threads.

32. a stator that is used for AC generator for vehicle comprises:

Described a plurality of threads of specific phase all have the average radial position in the described stator core, and described a plurality of threads of every phase interlock in whole described layer, make distance minimization between the described average radial position of described a plurality of threads; And

In the described end ring section described at least one comprise that radiai adjustment part is to form the cascade winding method.

33. stator as claimed in claim 32, wherein said mutually at least one described first thread and described second thread staggered in an alternating manner.

34. stator as claimed in claim 32, wherein at least one of described phase, one of described layer of being made up of described first thread radially is adjacent to another of described layer of being made up of described first thread.