CN1982848A - Information inspecting controller based on sensor and its inspection - Google Patents
Information inspecting controller based on sensor and its inspection Download PDFInfo
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- CN1982848A CN1982848A CN 200610082860 CN200610082860A CN1982848A CN 1982848 A CN1982848 A CN 1982848A CN 200610082860 CN200610082860 CN 200610082860 CN 200610082860 A CN200610082860 A CN 200610082860A CN 1982848 A CN1982848 A CN 1982848A
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Abstract
A detection and control device of information based on transducer is prepared as setting at least three transducers at position requiring to be detected in equipment, judging whether transducer is normal or not by control unit according to value detected by transducer based on majority principle then selecting detection value of normal transducers as detection result and shielding transducer being not able to work properly for making equipment work properly when one transducer is fault since at least three transducers are installed.
Description
Technical field
The present invention relates to the control technology field of mobile industrial robotization, relate in particular to a kind of sensor-based information inspecting controller and detection method thereof.
Background technology
Along with the quickening of industrial electromechanical integration process, sensor technology uses in the industrial control equipment in a large number in communication, is mainly used in the duty of collecting device and the signal of environment, and carries out the control of robotization, protection etc.
People can call sensor to the device that non electrical quantity is converted to electric weight usually, and sensor comes down to a kind of functional block, and its effect is that the various conversion of signals from the external world are become electric signal.It is a primary link of realizing test and automatic control system.If there is not sensor that initial parameter is carried out accurate and reliable measurement, so, no matter be conversion of signals or information processing, perhaps the demonstration of optimum data and control all can't realize.Sensor technology is one of main contents of modern information technologies, and infotech comprises computer technology, the communication technology and sensor technology.Computing machine and development communication technologies are exceedingly fast, quite ripe, the engineering technical personnel that this is handled very skillfully are also very many, but the worker who is proficient in and uses sensor technology flexibly seldom, this is because the sensor application technology all needs to use analogue technique, and analogue technique has a lot of problems to be difficult to solve.In order to adapt to development of modern science and technology, the numerous countries in the world all classify sensor technology one of as modern gordian technique.
The detected object of sensor is very many, mainly contains quantity, length, area, solid, position, content, linear displacement, rotation displacement, distortion, pressure, torque, flow, flow velocity, acceleration, vibration, composition proportion, moisture, ion concentration, turbidity, spheroidite, proportion/density, scar, humidity, heat, temperature, fire, cigarette, harmful gas and smell etc.
Can be divided into detected temperatures, pressure, humidity, flow, flow velocity, magnetic field etc. by measuring ability, wherein the most frequently used is temperature sensor, secondly is pressure, flow sensor.
Now, in equipment, use single sensor that detected object is detected usually.In case this sensor damages, may cause not wishing that the consequence that occurs occurs.For example, sensor fault, opertaing device obtains error message, may cause the equipment cisco unity malfunction with originally descending the equipment of electricity electric down.At this moment just need the equipment of cisco unity malfunction be keeped in repair.Equipment just need quit work.In order to address this problem, can select the high reliability sensor for use, still, the reliability of sensor increases its cost of the order of magnitude often increasing by tens times to tens times, has greatly increased cost so again.
This has a kind of detection method that can realize high reliability by low reliability sensor with regard to demand, and one-tenth should be lower.Can reduce out-of-work number of times of equipment and time, even can make the equipment also can operate as normal when sensor fault occurring.
Summary of the invention
In view of above-mentioned existing in prior technology problem, the purpose of this invention is to provide a kind of sensor-based information inspecting controller and detection method thereof.Can realize the detection method of high reliability by low reliability sensor, and cost is lower.Can reduce out-of-work number of times of equipment and time, even can make the equipment also can operate as normal when sensor fault occurring.
The objective of the invention is to be achieved through the following technical solutions:
The invention provides a kind of sensor-based information inspecting controller, comprise that sensor and coupled information detect control module, described information detects control module and is used for the information output testing result information next according to sensor passes, described device comprises at least three sensors, each sensor detects control module with information respectively and is connected, and information detects the information of at least three sensors of control module detection and exports testing result after treatment.
Also comprise following preferred feature in the device of the present invention:
Described sensor is preferably three.
Described sensor can be temperature sensor, pressure transducer, humidity sensor, flow sensor, flow sensor or magnetic field sensor.
Described information detects control module and comprises:
Judging treatmenting module is used for adopting majority principle to judge the detected value of the sensor of choosing each sensor operate as normal.
The present invention also provides a kind of detection method based on above-mentioned information detector, comprising:
Information detects the detected value that control module detects at least three sensors, and determines testing result according to the detected value of described at least three sensors.
Also comprise following preferred feature in the method for the present invention:
Described information detects control module and selects the detected value of at least two sensors according to the detected value of each sensor and in conjunction with majority principle, afterwards, determines testing result according to the detected value of described at least two sensors.
The mean value of the detected value of described at least two the corresponding sensors of described information detection control module employing is as testing result.
Described majority principle specifically comprises:
Select that high and/or minimum sensor of detected value, obtain the difference of the detected value of its detected value and other sensor, above setting threshold value, assert that then this working sensor is undesired as all, otherwise, assert that this working sensor is normal;
Detected value according to the sensor of assert in the deterministic process working properly obtains testing result.
Described method also comprises: with the abnormal sensor mask of identification in the deterministic process.
Described method also comprises: the job failure rate that allows according to the specified failure rate of sensor and equipment selects to determine the quantity of sensor.
As seen from the above technical solution provided by the invention, a kind of sensor-based information inspecting controller of the present invention and detection method thereof, the position that needs to detect in equipment is provided with at least three sensors; Whether control device is normal according to the majority principle determine sensor according to the detected value of sensor, and the detected value of selecting normal sensor then is as testing result.And sensor mask with malfunction.
The sensor fault probability of supposing high reliability is 0.1%, the probability of failure of low reliability sensor is 1%, as use 3 sensors, when having two sensors to break down simultaneously, just may cause maloperation, the probability of 2 sensor simultaneous faultss then is 1% * 1%=0.01%, visible reliability than the sensor height of single low reliability two orders of magnitude, also lower than the probability of failure of single high reliability sensor.And the cost of 3 low reliability sensors is also more much lower than 1 high reliability sensor cost.This has just realized with the detection method by low reliability sensor realization high reliability, and cost is lower.Owing to adopted at least 3 sensors; When wherein 1 sensor breaks down, quit work without equipment, can make the equipment also can operate as normal when sensor fault occurring.
Description of drawings
Fig. 1 is the specific implementation structural representation of device of the present invention.
Embodiment
A kind of sensor-based information inspecting controller provided by the invention, its embodiment as shown in Figure 1, its structure specifically comprises:
Sensor, and coupled information detects control module, described information detects control module and is used for the information output relevant detection object information next according to sensor passes, wherein, described sensor comprises at least three, and each sensor detects control module with information respectively and is connected, and information detects the information of at least three sensors of control module detection and exports testing result after treatment.
And, information of the present invention detects in the control module can comprise judging treatmenting module, this module is used for adopting majority principle to judge the detected value of the sensor of choosing each sensor operate as normal, can determine accordingly testing result accurately according to the detected value of the sensor of operate as normal so that described information detects control module.
Among the present invention, described sensor specifically can be preferably three, promptly selects three sensors just can satisfy the actual detection requirement usually; Certainly, in practical application process of the present invention, also can adopt four, five or more sensor realization the present invention according to the actual needs.
And among the present invention, described sensor can be temperature sensor, pressure transducer, humidity sensor, flow sensor, flow sensor or magnetic field sensor etc.Relatively more commonly used can be temperature sensor, pressure transducer and flow sensor.
Among the present invention, specifically the job failure rate that can allow according to the specified failure rate and the equipment of sensor is selected the quantity of the concrete sensor that adopts, and this operation can manually be carried out, and also can be realized automatically by relevant detection equipment.
The present invention also provides a kind of detection method, and the embodiment of described detection method comprises:
Information detects the detected value that control module detects at least three sensors, and the detected value of sensor of selecting the operate as normal in described at least three sensors is as testing result; Be specially: information detects control module and judges according to the detected value of each sensor in described at least three sensors whether this sensor is normal according to majority principle, and then, the detected value of selecting normal sensor is as testing result.
Wherein, described majority principle is specifically as follows:
According to the detected value of all sensors that detected, judge the high and/or minimum sensor of detected value.Select that high and/or minimum sensor of detected value, obtain the difference of the detected value of its detected value and other sensor, as all above setting threshold value, assert that then this working sensor is undesired, and with the abnormal sensor mask of described identification (promptly no longer adopting the detection data of this sensor acquisition), otherwise, think that this working sensor is normal.
Among the present invention, described information detects control module and specifically can select the mean value of detected value of plural sensor of operate as normal as testing result, certainly, also can select the detected value of one of them sensor as testing result arbitrarily, perhaps, adopt other mode to determine testing result, be weighted average back as weights and obtain the relevant detection result according to each sensor.
To be that example is elaborated to described device and method provided by the invention to adopt three temperature sensors below.
Sensor-based information inspecting controller provided by the invention can comprise that in the specific implementation process three temperature sensors and coupled information detect control module.If the permissible error of used temperature sensor is Δ T=0.1 ℃, general threshold value is greater than the twice of permissible error, and this example is chosen thresholding can be worth Δ T
0=0.3 ℃.
Based on described device, method provided by the invention comprises:
According to the detected temperatures value of three temperature sensors that detected for example: the detected temperatures T1=19.97 of sensor 1 ℃, the detected temperatures T2=20.02 of sensor 2 ℃, the detected temperatures T3=15 of sensor 3 ℃.Judge the high and/or minimum temperature sensor of detected value temperature.What detected temperatures was the highest is sensor 2, and its detected temperatures is T2; What detected temperatures was minimum is sensor 3, and its detected temperatures is T3.
Select the highest sensor 2 of detected temperatures value, its detected temperatures is T2, obtains the difference DELTA T of the detected temperatures T1 of the detected temperatures T2 of sensor 2 and sensor 1
2-1=0.05 ℃; Obtain the difference DELTA T of the detected temperatures T3 of the detected temperatures T2 of sensor 2 and sensor 3 again
2-3=5.02 ℃.Here Δ T
0>Δ T
2-1And Δ T
0<Δ T
2-3Can determine that sensor 2 is operate as normal.
Select the minimum sensor 3 of detected temperatures value, its detected temperatures is T3, obtains the difference DELTA T of the detected temperatures T1 of the detected temperatures T3 of sensor 3 and sensor 1
3-1=4.97 ℃; Obtain the difference DELTA T of the detected temperatures T2 of the detected temperatures T3 of sensor 3 and sensor 2 again
3-1=5.02 ℃.Here Δ T
0<Δ T
2-1And Δ T
0<Δ T
2-3Can determine that the work that sensor 3 is is abnormal, abnormal sensor 3 shieldings of will working.
Select the detected temperatures value of sensor working properly 1 or sensor 2 to export at last as testing result; Also can get sensor 1 exports as testing result with the detected temperatures value and the mean value of sensor 2.
Because the present invention has adopted at least three sensors; When one of them sensor breaks down, quit work without equipment, can make the equipment also can operate as normal when sensor fault occurring.
The above; only for the preferable embodiment of the present invention, but protection scope of the present invention is not limited thereto, and anyly is familiar with those skilled in the art in the technical scope that the present invention discloses; the variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (10)
1, a kind of sensor-based information inspecting controller, comprise that sensor and coupled information detect control module, described information detects control module and is used for the information output testing result information next according to sensor passes, it is characterized in that, described device comprises at least three sensors, each sensor detects control module with information respectively and is connected, and information detects the information of at least three sensors of control module detection and exports testing result after treatment.
2, sensor-based information detector according to claim 1 is characterized in that, described sensor is three.
3, sensor-based detection harvester according to claim 1 and 2 is characterized in that described sensor comprises: temperature sensor, pressure transducer, humidity sensor, flow sensor, flow sensor or magnetic field sensor.
4, sensor-based detection harvester according to claim 1 and 2 is characterized in that, described information detects control module and comprises:
Judging treatmenting module is used for adopting majority principle to judge the detected value of the sensor of choosing each sensor operate as normal.
5, a kind of detection method based on above-mentioned information detector is characterized in that, comprising:
Information detects the detected value that control module detects at least three sensors, and determines testing result according to the detected value of described at least three sensors.
6, the detection method based on above-mentioned information detector according to claim 5 is characterized in that, described definite testing result comprises:
Information detects control module according to the detected value of each sensor and adopt majority principle to select the detected value of at least two sensors, afterwards, determines testing result according to the detected value of described at least two sensors.
7, the detection method based on above-mentioned information detector according to claim 6 is characterized in that, the mean value of the detected value of described at least two sensors of described information detection control module employing is as testing result.
8, according to claim 6 or 7 described detection methods, it is characterized in that described majority principle specifically comprises based on above-mentioned information detector:
Select the high and/or minimum sensor of detected value, obtain the difference of the detected value of its detected value and other sensor, above setting threshold value, assert that then this working sensor is undesired as all, otherwise, assert that this working sensor is normal;
Detected value according to the sensor of assert in the deterministic process working properly obtains testing result.
9, the detection method based on above-mentioned information detector according to claim 8 is characterized in that, described method also comprises:
With the abnormal sensor mask of identification in the deterministic process.
10, according to claim 5,6 or 7 described detection methods, it is characterized in that described method also comprises based on above-mentioned information detector:
The job failure rate that allows according to the specified failure rate of sensor and equipment selects to determine the quantity of the sensor that adopts.
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CN103033648A (en) * | 2012-12-31 | 2013-04-10 | 北京佳讯飞鸿电气股份有限公司 | Method for testing validity of output data of air sensor |
CN103389135A (en) * | 2012-05-11 | 2013-11-13 | 深圳长城开发科技股份有限公司 | Method for automatically adjusting metering logic of metering equipment |
CN105183615A (en) * | 2015-07-23 | 2015-12-23 | 英业达科技有限公司 | Server zero temperature judgment method |
CN105333907A (en) * | 2015-11-30 | 2016-02-17 | 苏交科集团股份有限公司 | Structure health monitoring system and evaluation method thereof |
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CN106970145A (en) * | 2016-01-13 | 2017-07-21 | 宝山钢铁股份有限公司 | The sensor adjusting method and device of strip Inner Defect Testing device |
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CN107782029A (en) * | 2016-08-31 | 2018-03-09 | 青岛海尔智能技术研发有限公司 | The frosting degree detecting method and apparatus of outdoor machine of air-conditioner evaporator |
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CN110095568A (en) * | 2018-01-31 | 2019-08-06 | 智能城市网络有限公司 | For detecting the device and method of atmospheric environment sensor failure |
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CN103389135B (en) * | 2012-05-11 | 2018-04-03 | 深圳长城开发科技股份有限公司 | The method of the adjust automatically quantitative logic of measuring equipment |
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CN105518469A (en) * | 2013-08-08 | 2016-04-20 | 庞巴迪公司 | Air data probe contamination monitor |
CN105518469B (en) * | 2013-08-08 | 2019-11-15 | 庞巴迪公司 | Air data probe needle contamination monitor |
CN105183615A (en) * | 2015-07-23 | 2015-12-23 | 英业达科技有限公司 | Server zero temperature judgment method |
CN105333907A (en) * | 2015-11-30 | 2016-02-17 | 苏交科集团股份有限公司 | Structure health monitoring system and evaluation method thereof |
CN105333907B (en) * | 2015-11-30 | 2018-09-21 | 苏交科集团股份有限公司 | A kind of evaluation method of structural healthy monitoring system |
CN106970145A (en) * | 2016-01-13 | 2017-07-21 | 宝山钢铁股份有限公司 | The sensor adjusting method and device of strip Inner Defect Testing device |
CN107782029A (en) * | 2016-08-31 | 2018-03-09 | 青岛海尔智能技术研发有限公司 | The frosting degree detecting method and apparatus of outdoor machine of air-conditioner evaporator |
CN107677330A (en) * | 2017-06-22 | 2018-02-09 | 广东万和新电气股份有限公司 | A kind of current quantity measuring method, controller and water flow sensor |
CN107830567A (en) * | 2017-11-29 | 2018-03-23 | 王全龄 | A kind of urban atmosphere haze governing system |
CN110095568A (en) * | 2018-01-31 | 2019-08-06 | 智能城市网络有限公司 | For detecting the device and method of atmospheric environment sensor failure |
CN112252408A (en) * | 2020-09-10 | 2021-01-22 | 南京希玛格节能科技有限公司 | Pressure monitoring device in heat accumulating type power distribution and water supply system |
CN115931050A (en) * | 2022-12-20 | 2023-04-07 | 慧之安信息技术股份有限公司 | Agricultural production field environment monitoring system based on Internet of things operating system platform |
CN115931050B (en) * | 2022-12-20 | 2024-09-27 | 慧之安信息技术股份有限公司 | Agricultural production field environment monitoring system based on Internet of things operating system platform |
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