CN1982351A - Production of NDI-polyurethane microporous elastomer - Google Patents
Production of NDI-polyurethane microporous elastomer Download PDFInfo
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- CN1982351A CN1982351A CN 200510111548 CN200510111548A CN1982351A CN 1982351 A CN1982351 A CN 1982351A CN 200510111548 CN200510111548 CN 200510111548 CN 200510111548 A CN200510111548 A CN 200510111548A CN 1982351 A CN1982351 A CN 1982351A
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Abstract
Production of NDI-base polyurethane micro-porous elastomer is carried out by preparing performed polymer, reacting excess polyisocyanate with polylol at 120-140degree to form NCO-base performed polymer, pouring, mixing performed polymer with chain extender proportionally, injecting reactive liquid into mould at 80-95degree, pre-curing, de-molding, and after-curing for de-molded product at 110degree for 13-16hrs. It has excellent weathering resistance and hydrolytic stability. It can be used for high-strength damping element, buffering component and shock-absorbing block.
Description
Technical field
The present invention relates to a kind of preparation method of microporous polyurethane elastomer, particularly optimize the technological improvement of product anti-hydrolytic performance.
Background technology
Because microporous polyurethane elastomer has good static state and dynamic properties, be used in particular for waving vibrations and damping system.Their industrial significance depend on its good mechanical property with cheaply, working method combines easily.Use the various chemical structure components of different blended composition and division in a proportion can produce mechanical property and the very big product of processing characteristics difference.As everyone knows, based on the micro-pore elastomer excellent property of 1.5-NDI, having the advantage that other isocyanic ester base products can't be reached aspect dynamic fatigue property, the tired deformation nature, so be used for special dimension as high-end product always.In common preparation method, general adopt common poly-alkane polyol ester as: poly-(1.4-butyleneglycol hexanodioic acid) ester, poly-(glycol adipic acid) ester are main polyol component, but goods exist weathering resistance poor, especially the insufficient shortcoming of stability to hydrolysis, thus work-ing life of product influenced.In order to overcome above-mentioned shortcoming, usual method is the hydrolysis stabilizer that adds some amount, but this method can increase manufacturing cost; In addition, say technically, also can adopt relatively than the formed polyester of two pure and mild acid of long-chain or polycaprolactone etc., the weak point of doing like this is this type of melting point polyester height, there is the crystallization risk in the course of processing, and the production technique latitude is poor, also has shortcomings such as goods hardness is higher simultaneously.
Summary of the invention
A kind of microporous polyurethane elastomer preparation method who the objective of the invention is to overcome the above-mentioned deficiency of prior art and propose solving the insufficient problem of NDI base micro-pore elastomer weathering resistance, especially stability to hydrolysis, thereby prolongs high-end product work-ing life.
In order to realize the foregoing invention purpose, the preparation method that the present invention proposes comprises the steps:
(1) preparation of performed polymer: excessive polyisocyanates and polyvalent alcohol react under 120-140 ℃ of condition, form the performed polymer of end-NCO base;
(2) cast: performed polymer and chain extender component are mixed in proportion, react the feed liquid implantation temperature and be in 80-95 ℃ the mould, the demoulding behind the precuring;
(3) post curing: the goods after the demoulding were in 110 ℃ of post curing 13-16 hours.
The described polyisocyanates of above-mentioned steps of the present invention (1) is NDI (a 1.5-naphthalene diisocyanate);
The described polyvalent alcohol of above-mentioned steps of the present invention (1) is a polyester polyol, generally select the polyol ester that contains side group for use, as:, the polyester polyol that contains pending methyl group is selected from poly-(3-methyl isophthalic acid .7-ethohexadiol hexanodioic acid) ester, poly-(3-methyl pentylidene hexanodioic acid) ester, poly-(Beta-methyl-δ-Wu Neizhi) and poly-(2-methyl isophthalic acid .3 propylene glycol-1.4-butyleneglycol hexanodioic acid) ester, poly-(2-methyl isophthalic acid .3 propylene glycol-1.4-butyleneglycol-glycol adipic acid) ester, poly-(TriMethylolPropane(TMP)-2-methyl isophthalic acid .3 propylene glycol-1.4-butyleneglycol hexanodioic acid) ester, poly-(1,3 dimethyl-1.3 propylene glycol-1.4-butyleneglycol-glycol adipic acid) ester, poly-(1,2-dimethyl propylene glycol-1.4-butyleneglycol-glycol adipic acid) ester etc.
Owing to the existence of pending methyl group, improved the hydrophobicity of this type of polyester polyol, because its amorphism makes goods in intensity, unit elongation, flexibility, the water tolerance aspect is taken into account again.Given this kind polyester obviously is better than having the polycaprolactone polyol of good water resistance on cost, technology stability again, comprehensive various factors, polyvalent alcohol described in the above-mentioned steps preferably contains the polyester polyol of pending methyl group, and more preferably molecular weight is that 1000-3500, functionality are the polyester polyol that contains pending methyl group of 2-3.
Chain extender component is to comprise the mixture of components such as catalyzer, whipping agent, tensio-active agent in the identical polyester components of the interior polyester polyol with described in the step (1) in the above-mentioned steps of the present invention (2).Catalyzer is based on tertiary amine catalyst, as: Dabco 33Lv; Tensio-active agent is a nonionic surface active agent, as DC 193, also can use the emulsifying agent such as Viscotrol C sulfuric acid or fatty acid sodium salt; Whipping agent is a water.
Blending ratio described in the above-mentioned steps of the present invention (2) is 100: 8-15.
The present invention adopts the low pressure foaming machine to realize the metering of performed polymer and linking agent component and mix.
With respect to prior art, preparation method of the present invention contains the polyester polyol of application side methyl, has obviously optimized the anti-hydrolysis ability of product; The product of acquisition prepared according to the methods of the invention is as the bumper and absorbing shock element and the bridge snubber block of the vehicles such as high-strength damping element that bears dynamic fatigue such as automobile.
Description of drawings
Fig. 1 is the structural representation that the present invention is used to test the micro-pore elastomer moulded product of anti-hydrolytic performance.
Embodiment
Below in conjunction with drawings and Examples the present invention is described in further detail.
The comparative example 1
Molecular weight is that 2000 poly-(ethylene glycol-hexanodioic acid) ester and NDI react under 120-140 ℃ of condition ,-NCO content is 6.25% performed polymer; The linking agent component is based on polyester, and adjuvant component comprises whipping agent, catalyzer, tensio-active agent etc., and wherein adjuvant component accounts for 15% of linking agent total amount; Adopting the low pressure foaming machine, is 100% ratio in isocyanate index, mixes performed polymer and linking agent component, the reaction feed liquid is injected 65-90 ℃ mould, make micro-pore elastomer goods and test piece, 110 ℃ of baking oven post curings 15 hours are put in the demoulding behind the 30min again.
At room temperature place a week according to the test piece that present embodiment prepares, survey its mechanical property and anti-hydrolytic performance then.
The tested static mechanical property is taken a sample from the test piece of 155 * 75 * 20mm, and test event comprises: the tensile strength behind normality and the deterioration with moisture, tension set.
The test anti-hydrolytic performance is taken from the cylindric micro-pore elastomer moulded product of high 80mm, external diameter 50mm, internal diameter 16mm, has 2 neck shapes to shrink (as shown in Figure 1) on the cylinder.With soaking in 50%, 80 ℃ of water of goods compression, observe product surface and cracking or atomizing time occur, with the poach time representation.
Test result is as shown in table 1.
The comparative example 2
Molecular weight is that 2000 polycaprolactone ester and NDI react under 120-140 ℃ of condition ,-NCO content is 4.18% performed polymer; The linking agent component is based on polycaprolactone, and adjuvant component comprises whipping agent, catalyzer, tensio-active agent etc., and wherein adjuvant component accounts for 15% of linking agent total amount; Adopting the low pressure foaming machine, is 100% ratio in isocyanate index, mixes performed polymer and linking agent component, and the reaction feed liquid is injected 65-90 ℃ mould, makes the micro-pore elastomer test piece, and 110 ℃ of baking oven post curings 15 hours are put in the demoulding behind the 30min again.
At room temperature place a week according to the test piece that present embodiment prepares, survey its mechanical property and anti-hydrolytic performance then.
The test mechanical performance is with comparative example 1.
The test anti-hydrolytic performance is with comparative example 1.
Test result is as shown in table 1.
Embodiment 1
Molecular weight is 3000, functionality is that 2.3 poly-(TriMethylolPropane(TMP)-2-methyl isophthalic acid .3 propylene glycol-1.4-butyleneglycol hexanodioic acid) ester and NDI react under 120-140 ℃ of condition ,-NCO content is 8.2% performed polymer.The linking agent component is based on polyester, and adjuvant component comprises whipping agent, catalyzer, tensio-active agent etc., and wherein adjuvant component accounts for 15% of linking agent total amount; Adopting the low pressure foaming machine, is 100% ratio in isocyanate index, mixes performed polymer and linking agent component, and the reaction feed liquid is injected 65-90 ℃ mould, makes the micro-pore elastomer test piece, and 110 ℃ of baking oven post curings 15 hours are put in the demoulding behind the 30min again.
At room temperature place a week according to the test piece that present embodiment prepares, survey its mechanical property and anti-hydrolytic performance then.
The test mechanical performance is with comparative example 1.
The test anti-hydrolytic performance is with comparative example 1.
Test result is as shown in table 1.
Embodiment 2
Molecular weight is that 2000 poly-(1,2-dimethyl propylene glycol-1.4-butyleneglycol-glycol adipic acid) ester and NDI react under 120-140 ℃ of condition ,-NCO content is 6.50% performed polymer.The linking agent component is based on polyester, and adjuvant component comprises whipping agent, catalyzer, tensio-active agent etc., and wherein adjuvant component accounts for 15% of linking agent total amount; Adopting the low pressure foaming machine, is 100% ratio in isocyanate index, mixes performed polymer and linking agent component, and the reaction feed liquid is injected 65-90 ℃ mould, makes the micro-pore elastomer test piece, and 110 ℃ of baking oven post curings 15 hours are put in the demoulding behind the 30min again.
At room temperature place a week according to the test piece that present embodiment prepares, survey its mechanical property and anti-hydrolytic performance then.
The test mechanical performance is with comparative example 1.
The test anti-hydrolytic performance is with comparative example 1.
Test result is as shown in table 1.
Table 1: the static mechanical properties and the anti-hydrolytic performance of the micro-pore elastomer that comparative example 1-2 and embodiment 1-2 prepare
| Sequence number | Project | The comparative example 1 | The comparative example 2 | Embodiment 1 | Embodiment 2 |
| 1 | Global density Kg/m 3 | 420 | 425 | 428 | 418 |
| 2 | Tensile strength Mpa | ||||
| Normality | 4.10 | 4.78 | 4.52 | 4.32 | |
| Behind the deterioration with moisture | 3.20 | 4.32 | 3.90 | 3.86 | |
| Velocity of variation % | 22.0 | 9.6 | 13.7 | 10.5 | |
| 3 | Tension set % | ||||
| Normality | 490 | 475 | 427 | 440 | |
| Behind the deterioration with moisture | 469 | 458 | 415 | 425 | |
| Velocity of variation % | 4.3 | 3.6 | 2.8 | 3.4 | |
| 4 | Poach time hour | 680 | 1620 | 1540 | 1260 |
Claims (12)
1, a kind of NDI base polyurethane micropore method for producing elastomers is characterized in that this preparation method comprises the steps:
(1) preparation of performed polymer: excessive polyisocyanates and polyvalent alcohol react under 120-140 ℃ of condition, form the performed polymer of end-NCO base;
(2) cast: performed polymer and chain extender component are mixed in proportion, react the feed liquid implantation temperature and be in 80-95 ℃ the mould, the demoulding behind the precuring;
(3) post curing: the goods after the demoulding were in 110 ℃ of post curing 13-16 hours.
2, NDI base polyurethane micropore method for producing elastomers according to claim 1 is characterized in that the described polyisocyanates of step (1) is the 1.5-naphthalene diisocyanate, and polyvalent alcohol is the polycarbonate of polyethers or the pure and mild hydroxyl of polyester polyols.
3, NDI base polyurethane micropore method for producing elastomers according to claim 1 is characterized in that in the described performed polymer of step (1)-NCO content≤10.0%.
4, NDI base polyurethane micropore method for producing elastomers according to claim 2 is characterized in that described polyester polyol is the polyester polyol that contains side group.
5, NDI base polyurethane micropore method for producing elastomers according to claim 4 is characterized in that the described polyester polyol that contains side group is the polyester polyol that contains pending methyl group.
6, NDI base polyurethane micropore method for producing elastomers according to claim 5 is characterized in that the described polyester polyol that contains pending methyl group is that molecular weight is 800-3500, and functionality is the polyester polyol that contains pending methyl group of 2-3.
7, NDI base polyurethane micropore method for producing elastomers according to claim 1 is characterized in that the described chain extender component of step (2) is to comprise catalyzer, whipping agent and the surface active agent composition mixture in the identical polyester components of the interior polyester polyol with described in the step (1).
8, NDI base polyurethane micropore method for producing elastomers according to claim 1 is characterized in that the described blending ratio of step (2) is 100: 8-15.
9, NDI base polyurethane micropore method for producing elastomers according to claim 7 is characterized in that described catalyzer is a tertiary amine catalyst.
10, NDI base polyurethane micropore method for producing elastomers according to claim 7 is characterized in that described tensio-active agent is a nonionic surface active agent.
11, NDI base polyurethane micropore method for producing elastomers according to claim 7 is characterized in that described whipping agent is a water.
12,, it is characterized in that adopting the low pressure foaming machine to realize the metering of performed polymer and chain extender component and mix according to any one described NDI base polyurethane micropore method for producing elastomers of claim 1-9.
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Cited By (13)
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| WO2010115567A1 (en) | 2009-04-10 | 2010-10-14 | Bayer Materialscience Ag | Polyurethane microcellular elastomer, method for preparing same and use thereof |
| CN101469053B (en) * | 2007-12-25 | 2011-01-19 | 上海凯众聚氨酯有限公司 | Method for producing NDI/MDI based polyurethane micropore elastomer |
| CN101381442B (en) * | 2007-09-06 | 2011-07-20 | 上海凯众聚氨酯有限公司 | Preparation method of TODI base polyurethane micropore elastomer |
| CN101469054B (en) * | 2007-12-26 | 2011-07-20 | 上海凯众聚氨酯有限公司 | Method for producing PPDI based polyurethane micropore elastomer |
| CN103804628A (en) * | 2014-02-25 | 2014-05-21 | 偲众新材料科技（上海）有限公司 | Polyphosphazene-modified cellular polyurethane elastomer and preparation method thereof |
| CN104024298A (en) * | 2011-12-27 | 2014-09-03 | Skc株式会社 | Method for the preparation of microcellular polyurethane elastomers |
| CN104059352A (en) * | 2014-05-31 | 2014-09-24 | 福鼎市肯普聚氨酯科技发展有限公司 | Manufacturing methods of polyurethane (PUR) elastomer and automobile part foam damping buffer ring |
| CN104311791A (en) * | 2014-11-18 | 2015-01-28 | 上海恩的爱化学科技有限公司 | Synthesis formula for NDI-based cellular polyurethane elastomer |
| CN106346795A (en) * | 2016-08-30 | 2017-01-25 | 上海众力减振技术有限公司 | Manufacturing method of upper support embedded aluminum core groove structure |
| CN106632980A (en) * | 2016-12-30 | 2017-05-10 | 山东诺威聚氨酯股份有限公司 | Stable NDI (naphthalene diisocyanate) prepolymer as well as preparation method and application thereof |
| CN108314766A (en) * | 2018-01-30 | 2018-07-24 | 苏州希倍优辊轮有限公司 | A kind of synthesis technology of micro-cross-linked NDI based polyurethanes elastomer |
| CN110105525A (en) * | 2019-05-21 | 2019-08-09 | 株洲时代新材料科技股份有限公司 | A kind of wet and heat ageing resistant NDI base polyurethane micropore elastomer and preparation method thereof |
| CN111875768A (en) * | 2020-08-12 | 2020-11-03 | 上海博盛聚氨酯制品有限公司 | Preparation method of polyurethane elastomer with low resilience and low compression permanent deformation |
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2005
- 2005-12-15 CN CNB2005101115484A patent/CN100506871C/en active Active
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| CN101381442B (en) * | 2007-09-06 | 2011-07-20 | 上海凯众聚氨酯有限公司 | Preparation method of TODI base polyurethane micropore elastomer |
| CN101469053B (en) * | 2007-12-25 | 2011-01-19 | 上海凯众聚氨酯有限公司 | Method for producing NDI/MDI based polyurethane micropore elastomer |
| CN101469054B (en) * | 2007-12-26 | 2011-07-20 | 上海凯众聚氨酯有限公司 | Method for producing PPDI based polyurethane micropore elastomer |
| DE112010001561T5 (en) | 2009-04-10 | 2012-09-13 | Bayer Materialscience Aktiengesellschaft | Microcellular polyurethane elastomer, process for its preparation and use thereof |
| WO2010115567A1 (en) | 2009-04-10 | 2010-10-14 | Bayer Materialscience Ag | Polyurethane microcellular elastomer, method for preparing same and use thereof |
| CN104024298B (en) * | 2011-12-27 | 2016-09-21 | Skc株式会社 | The method preparing microcellular polyurethane elastomer |
| CN104024298A (en) * | 2011-12-27 | 2014-09-03 | Skc株式会社 | Method for the preparation of microcellular polyurethane elastomers |
| CN103804628A (en) * | 2014-02-25 | 2014-05-21 | 偲众新材料科技（上海）有限公司 | Polyphosphazene-modified cellular polyurethane elastomer and preparation method thereof |
| CN104059352B (en) * | 2014-05-31 | 2017-12-01 | 福鼎市肯普聚氨酯科技发展有限公司 | The manufacture method of polyurethane PU R elastomers and automobile component foaming damping ring bumper ring |
| CN104059352A (en) * | 2014-05-31 | 2014-09-24 | 福鼎市肯普聚氨酯科技发展有限公司 | Manufacturing methods of polyurethane (PUR) elastomer and automobile part foam damping buffer ring |
| CN104311791A (en) * | 2014-11-18 | 2015-01-28 | 上海恩的爱化学科技有限公司 | Synthesis formula for NDI-based cellular polyurethane elastomer |
| CN106346795A (en) * | 2016-08-30 | 2017-01-25 | 上海众力减振技术有限公司 | Manufacturing method of upper support embedded aluminum core groove structure |
| CN106632980A (en) * | 2016-12-30 | 2017-05-10 | 山东诺威聚氨酯股份有限公司 | Stable NDI (naphthalene diisocyanate) prepolymer as well as preparation method and application thereof |
| CN106632980B (en) * | 2016-12-30 | 2019-08-16 | 山东一诺威聚氨酯股份有限公司 | A kind of stable NDI performed polymer and its preparation method and application |
| CN108314766A (en) * | 2018-01-30 | 2018-07-24 | 苏州希倍优辊轮有限公司 | A kind of synthesis technology of micro-cross-linked NDI based polyurethanes elastomer |
| CN110105525A (en) * | 2019-05-21 | 2019-08-09 | 株洲时代新材料科技股份有限公司 | A kind of wet and heat ageing resistant NDI base polyurethane micropore elastomer and preparation method thereof |
| CN110105525B (en) * | 2019-05-21 | 2021-11-16 | 株洲时代新材料科技股份有限公司 | NDI-based polyurethane microporous elastomer resistant to damp-heat aging and preparation method thereof |
| CN111875768A (en) * | 2020-08-12 | 2020-11-03 | 上海博盛聚氨酯制品有限公司 | Preparation method of polyurethane elastomer with low resilience and low compression permanent deformation |
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