CN1958643A - Spectacle lenses made from resin, and preparing technique - Google Patents
Spectacle lenses made from resin, and preparing technique Download PDFInfo
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- CN1958643A CN1958643A CN 200510095181 CN200510095181A CN1958643A CN 1958643 A CN1958643 A CN 1958643A CN 200510095181 CN200510095181 CN 200510095181 CN 200510095181 A CN200510095181 A CN 200510095181A CN 1958643 A CN1958643 A CN 1958643A
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Abstract
This invention relates to resin glasses, which comprise: diethylene glycol propenyl dicarbonate (Brite-55) 50-95 wt.%, diethylene glycol propenyl carbonate (RAV 7AT) 0-48 wt.%, 2-(2'-hydroxyl-5-tert-octyl)-benzotriazol (UV-5411) 0.1-0.2 wt.%, inorganic paint B 0.3-0.4 wt.%, inorganic paint A 0.1-0.2 wt.%, diisopropyl peroxydicarbonate (IPP) 1-3.5 wt.%, distyryl dibenzotriazol (UV-0) 0.01-0.5 wt.%. The resin glasses are produced by: preparing the raw materials, filling, curing, treating the substrate glass, returning to the furnace, and treating the glasses. The obtained resin glasses can block total UV (below 400 nm) and blue-violet light (between 400-420 nm), thus can protect eyes from UV and blue-violet damage, and can satisfy the requirements of people in welding locus, banks, UV sterilization rooms, highland, torrid zones, and subtorrid zones.
Description
Technical field
The present invention relates to a kind of optical material, specifically a kind of glasses lens and manufacture craft thereof, especially a kind of spectacle lens made of resin and manufacture craft thereof.
Technical background
Current spectacle lens made of resin since have in light weight, transparency is high, shock resistance, easy-formation, can dye, characteristics such as anti-ultraviolet, in the glasses market competition, be in preferential status.Because get the rising of the colony of cataract illness in the last few years, the function and the effect of the antiultraviolet of eyeglass are more and more paid attention to.Domestic production and the maximum spectacle lens made of resin of sale, its prescription major ingredient comprises: CW-55 (glycol ether propenyl two carbonic ethers), CR-39 (glycol ether propenyl carbonic ether), UV-5411[2-(2 '-hydroxyl-uncle's 5-octyl phenyl) benzotriazole], mineral dye and IPP (di-isopropyl peroxycarbonates), its anti-ultraviolet property desired value is UV360-370nm.Existing production and selling also has a kind of eyeglass: CW-55 (glycol ether propenyl two carbonic ethers), CR-39 (glycol ether propenyl carbonic ether), UV-5411[2-(2 '-hydroxyl-uncle's 5-octyl phenyl) benzotriazole], mineral dye and IPP (di-isopropyl peroxycarbonates), actual cutoff wavelength also has 15% transmitance at 400nm.Because ultraviolet ray (UV) arrives in the light of earth surface, the distinguishable wavelength of light of human eye is 380nm-760nm, and wavelength region is ultraviolet ray at the light of 10nm-380nm.Ultraviolet ray is divided into UV-A again: the ultraviolet ray of wavelength 315-400nm according to the wavelength difference; UV-B: the ultraviolet ray of wavelength 280-315nm; UV-C: the ultraviolet ray of wavelength 100-280nm.Proof: UV-A is received the back by the crystalline of eyeball and easily produces cataract after deliberation; UV-B easily causes keratitis after being absorbed by cornea, and cornea is suffered damage; UV-C is absorbed by ozonosphere, almost can not the arrival point face, the people is influenced not quite.Existing spectacle lens made of resin is uvioresistant fully, and commonly thinks: the ultraviolet ray of wavelength 315-400nm is received the back by the crystalline of eyeball, and to produce cataract, especially wavelength be the ultraviolet ray of 370-400nm.World environments is polluted aggravation now, destruction to ozonosphere is increasingly sharpened, the ultraviolet ray amount that is radiated the face of land increases, in all trades and professions, all more or less relate to simultaneously some uviolizings, as the cash inspecting machine of banking industry, manufacturing electric welding cutting, breadboard ultraviolet sterilization is provided with or the like, health of the human eyes of serious threat all, the eyeglass that helps people's eye health is the target that people pursue.
Summary of the invention
Above-mentioned defective at prior art the invention provides a kind of spectacle lens made of resin, and it can intercept all following ultraviolet rays of 400nm fully, reduces the direct and consequential injury to glasses.Another object of the present invention provides the manufacture craft of aforementioned eyeglass.
In order to reach above purpose, the present invention realizes by following technical solution: a kind of spectacle lens made of resin, it mainly includes glycol ether propenyl two carbonic ether Brite-55, glycol ether propenyl carbonic ether RAV7AT, 2-(2 '-hydroxyl-uncle's 5-octyl phenyl) benzotriazole UV-5411, mineral dye B, mineral dye A, di-isopropyl peroxycarbonates IPP, diphenylethyllene dibenzoxazine UV-0, the weight percent of its each component is: Brite-55:50-95%, RAV 7AT:0-48%, UV-5411:0.1-0.2%, ultraviolet absorbers UV-41:0.1-0.2%, mineral dye B:0.3-0.4%, mineral dye A:0.3-0.4%, IPP:1-3.5%, the two benzothiazole UV-0:0.01-0.5%{Brite-55 of diphenylethyllene, UV-5411, mineral dye B (inorganic blue pigments), mineral dye A (inorganic red pigment) supplier is Korea S bucket mountain Co., Ltd.; RAV 7AT supplier is a U.S. big lake chemical industry company limited; Ultraviolet absorbers UV-41, the two benzothiazole UV-0 suppliers of diphenylethyllene are Korea S KOC company }.
The manufacture craft of a kind of spectacle lens made of resin of the present invention comprises that batching, filling curing, substrate are handled, secondary melts down, the eyeglass treatment process, and it is characterized in that: described filling is cured as segmentation control, and segmentation controlled temperature and time are shown in the table 1:
Table 1 segmentation controlled temperature and time
Temperature T (℃) | 33≤T<35 | 35≤T<45 | 45≤T<60 | 60≤T<85 | 85 | 85<T≤75 |
Time | 2 hours | 4 hours | 8 hours | 3 hours | 2 hours | 1 minute |
Further improving of a kind of spectacle lens made of resin manufacture craft of the present invention is: it is 118-122 ℃ that described secondary melts down temperature.
The present invention adopts multiple UV light absorber to be used, and UV light absorber discharges by energy such as the heat energy that ultraviolet absorption is changed into other, reaches each wave band of ultraviolet ray and evenly and effectively absorbs.
Because the present invention has adopted above technical scheme; spectacle lens made of resin provided by the present invention; its ultraviolet resistance has reached the royal purple light that intercept all following ultraviolet rays of UV400nm and 400-420nm fully, the effectively protective spectacles royal purple light stimulus that is not subjected to ultraviolet infringement and dazzles the eyes.The present invention is particularly suitable for the geographic personnel of industrial welding place, bank, ultraviolet disinfecting action chamber, plateau and tropical and subtropical zone and uses.
Embodiment
Purpose of the present invention, advantage and characteristics will illustrate by the non-limitative illustration of following preferential embodiment and explain that these embodiment only provide as an example.
Embodiment one:
A kind of spectacle lens made of resin, it mainly includes glycol ether propenyl two carbonic ether Brite-55, glycol ether propenyl carbonic ether RAV 7AT, 2-(2 '-hydroxyl-uncle's 5-octyl phenyl) benzotriazole UV-5411, mineral dye B, mineral dye A, di-isopropyl peroxycarbonates IPP, diphenylethyllene dibenzoxazine UV-0, the weight percent of its each component is Brite-55:75%, RAV 7AT:21%, UV-5411:0.1%, ultraviolet absorbers UV-41:0.2%, mineral dye B:0.3%, mineral dye A:0.4%, IPP:2.4%, diphenylethyllene dibenzoxazine UV-0:0.5%;
The manufacture craft of spectacle lens made of resin of the present invention comprises that batching, filling curing, substrate are handled, operations such as secondary melts down, eyeglass processing, is specially:
1, batching
1.1 raw material weighing: Brite-55:75%, RAV 7AT:21%, UV-5411:0.1%, ultraviolet absorbers UV-41:0.2%, mineral dye B:0.3%, mineral dye A:0.4%, IPP:2.4%, diphenylethyllene dibenzoxazine UV-0:0.5%;
1.2 mixed stirring the: the various raw materials after the above accurate weighing are added stirring tank mix, mixed churning time 4 hours, get compound;
1.3 store: the 1.2 mixed back gained compounds that stir will be put into refrigerator-freezer in half an hour, design temperature-5 ℃ is deposited after 24 hours stand-by;
1.4 intensification, stirring, exhaust: 1.3 made stored for future use material were put in room temperature following 0.5 hour, pour stirring tank then into and be warming up to 20 ℃, stir and put into stainless steel sealing head tank after 1 hour and stirred once more 10 minutes, vacuum exhaust is 30 minutes then;
2, filling is solidified
2.1 filling: the filter material of 1.4 made material with 3 μ m filtered, filter pressure is 0.3Mpa (an employing pressurized with compressed air), and just filter material slowly is poured in the mold of being made up of polyvinyl chloride (PVC) and front glass mould camber 2.00C and back glass molds camber 6.00C then;
2.2 one-step solidification: solidification value is 33-85 ℃, specifically sees the following form 2
The control table of table 2 one-step solidification temperature-time
Temperature (℃) | 33 | 40 | 45 | 75 | 85 | 84 |
Time | 2 hours | 4 hours | 8 hours | 3 hours | 2 hours | 1 minute |
Annotate: above-mentioned each temperature all will experience, and is undertaken by table 1 order, makes substrate;
3, substrate is handled
3.1 it is release: the substrate hand ejection that will after 2.2 operations are solidified, make;
3.2 glass mold cleans: see Table 3
Table 3 glass mold cleaning control table
Rinse bath | Clean-out system | Addition | Temperature (℃) |
1、2 | The NaOH aqueous solution | 1% | 45 |
3、4 | The NaOH aqueous solution | 1% | 40 |
5 | Pure water | 40 | |
6 | Pure water, cooling | Normal temperature | |
7、8、9、10 | MC (methylene dichloride) | 33 | |
11、12 | The NaOH aqueous solution | 1.5% | 45 |
13、14 | Pure water | 55 | |
15 | The pure water rinsing | 50 | |
16 | The pure water rinsing | 53 | |
17 | The pure water rinsing | 57 | |
18 | The pure water rinsing | 65 | |
19 | The pure water rinsing | 60 | |
20 | The pure water rinsing | 70 | |
21 | The pure water rinsing | 65 | |
22 | The pure water rinsing | 60 | |
23 | Pure water is cut water | 73 | |
Bake out temperature | 90 | ||
Scavenging period | 70 seconds/station |
3.3 mold combination: the PVC sealing-ring of the glass mold that cleans out and-4.00D is combined into mold in dustless clean environment;
3.4 deburring: adopt PCD diamond cutter high-speed turning substrate blank edge, obtain best bright finish face of tool and optic diameter accurately, the diameter of 0~6.00D is 71.60, and the diameter more than the 6.25D is 69.80;
3.5 substrate cleans: see Table 4
The control table of table 4 substrate wash procedure
Rinse bath | Additive | Addition | Temperature (℃) |
1 | Spray groove | Pure water | |
2 | SH-200 | 100% | 45 |
3 | SH-200 | 100% | 45 |
4 | SH-200 | 100% | 45 |
5 | ZF9900 | 400 | 50 |
6 | The pure water rinsing | Pure water | 47 |
7 | The pure water rinsing | Pure water | 55 |
8 | The pure water rinsing | Pure water | 52 |
9 | The pure water rinsing | Pure water | 60 |
10 | The pure water rinsing | Pure water | 55 |
11 | The pure water rinsing | Pure water | 50 |
12 | The pure water rinsing | Pure water | 62 |
13 | Pure water is cut water | Pure water | 70 |
Bake out temperature | 73 | ||
Scavenging period | 85 seconds/station |
Annotate: clean-out system SH-200, clean-out system ZF9900 provide for Beijing, Danyang chemistry;
4, secondary melts down: the substrate after will cleaning is put into the curing oven secondary and is melted down, and 122 ℃ of solidification values are incubated 80 minutes, slowly cool to room temperature then;
5, eyeglass is handled
5.1 surface preparation: will after operation 4, carry out surface preparation by the gained eyeglass, and adopt the aqueous solution of 20%KOH to carry out etching, 60 ℃ of temperature, the treatment time is 70 a seconds/station;
5.2 eyeglass cleans: will after operation 5.1, in rinse bath, clean 75 seconds/station of scavenging period, 35 ℃ of cleaning temperatures, 70 ℃ of bake out temperatures by the gained eyeglass with clean-out system;
5.3 dip-coating dura mater: dip-coating in organic silicon wear resistant coating makes lens surface have the organic silicon wear resistant glue-line of 3 μ m;
6, high vacuum physical vapor deposition double-layer reflection reducing coating: adopt silicon-dioxide, zirconium dioxide to carry out evaporation.Get final product product, the performance test of products obtained therefrom sees Table 5.
The performance test table of table 5 product
Test item | Index | Detected result | |||||||
Example 1 | Example 2 | Example 3 | Example 4 | Example 5 | Example 6 | ||||
Spectrophotometric data | Specific refractory power | ±0.003 | 0.002 | 0.000 | -0.001 | 0.001 | 0.002 | 0.003 | |
Abbe number | 38±4% | 37.5 | 37.6 | 37.3 | 37.8 | 37.4 | 37.9 | ||
Visible transmission is than (%) | ≥90.0(N≤1.56) | 90.2 | 90.2 | 90.2 | 90.2 | 90.2 | 90.2 | ||
The ultraviolet performance | a | τ SUVA≤τ V | Meet | Meet | Meet | Meet | Meet | Meet | |
b | τ SUVB≤0.5τ V | Meet | Meet | Meet | Meet | Meet | Meet | ||
c | τ SUV(τ SUVA,τ SUVB)≤(100.5-X)% | Meet | Meet | Meet | Meet | Meet | Meet | ||
Yellowness index (N≤1.56) | ≤1.20 | 0.62 | 0.70 | 0.79 | 0.84 | 0.95 | 1.05 |
Embodiment two:
With a kind of spectacle lens made of resin of embodiment one, its difference is that the weight percent of each component is: Brite-55:50%, RAV 7AT:48%, UV-5411:0.13%, ultraviolet absorbers UV-41:0.16%, mineral dye B:0.3%, mineral dye A:0.3%, IPP:1.1%, UV-0:0.01%.
Its manufacture craft is as follows:
1, batching
1.1 raw material weighing: Brite-55:50%, RAV 7AT:48%, UV-5411:0.13%, ultraviolet absorbers UV-41:0.16%, mineral dye B:0.3%, mineral dye A:0.3%, IPP:1.1%, UV-0:0.01%;
1.2 mixed stirring the: the various raw materials after the above accurate weighing are added stirring tank mix, mixed churning time 4 hours, get compound;
1.3 store: the 1.2 mixed back gained compounds that stir will be put into refrigerator-freezer in half an hour, design temperature-5 ℃ is deposited after 24 hours stand-by;
1.4 intensification, stirring, exhaust: 1.3 made stored for future use material were put in room temperature following 0.5 hour, pour stirring tank then into and be warming up to 19 ℃, stir and put into stainless steel sealing head tank after 1 hour and stirred once more 10 minutes, vacuum exhaust is 30 minutes then;
2, filling is solidified
2.1 filling: the filter material of 1.4 made material with 3.0 μ m filtered, filter pressure is 0.3Mpa (an employing pressurized with compressed air), and just filter material slowly is poured in the mold of being made up of polyvinyl chloride (PVC) and front glass mould camber 2.00C and back glass molds camber 6.00C then;
2.2 one-step solidification: solidification value is 33-85 ℃, specifically sees Table 6
The control table of table 6 one-step solidification temperature-time
Temperature (℃) | 35 | 40 | 50 | 63 | 85 | 77 |
Time | 2 hours | 4 hours | 8 hours | 3 hours | 2 hours | 1 minute |
Annotate: above-mentioned each temperature all will experience, and is undertaken by table 1 order;
3, substrate is handled
3.1 it is release: the substrate hand ejection that will after 2.2 operations are solidified, make;
3.2 glass mold cleans: see Table 7
Table 7 glass mold cleaning control table
Rinse bath | Clean-out system | Addition | Temperature (℃) |
1、2 | The NaOH aqueous solution | 1% | 40 |
3、4 | The NaOH aqueous solution | 1% | 47 |
5 | Pure water | 50 | |
6 | Pure water, cooling | Normal temperature | |
7、8、9、10 | MC (methylene dichloride) | 35 | |
11、12 | The NaOH aqueous solution | 1.5% | 50 |
13、14 | Pure water | 52 | |
15 | The pure water rinsing | 57 | |
16 | The pure water rinsing | 50 | |
17 | The pure water rinsing | 51 | |
18 | The pure water rinsing | 55 | |
19 | The pure water rinsing | 63 | |
20 | The pure water rinsing | 67 | |
21 | The pure water rinsing | 67 | |
22 | The pure water rinsing | 70 | |
23 | Pure water is cut water | 70 | |
Bake out temperature | 95 | ||
Scavenging period | 70 seconds/station |
3.3 mold combination: the PVC sealing-ring of the glass mold that cleans out and-4.00D is combined into mold in dustless clean environment;
3.4 deburring: adopt PCD diamond cutter high-speed turning substrate blank edge, obtain best bright finish face of tool and optic diameter accurately, the diameter of 0~6.00D is 71.60, and the diameter more than the 6.25D is 69.80;
3.5 substrate cleans: see Table 8
The control table of table 8 substrate wash procedure
Rinse bath | Additive | Addition | Temperature (℃) |
1 | Spray groove | Pure water | |
2 | SH-200 | 100% | 42 |
3 | SH-200 | 100% | 45 |
4 | SH-200 | 100% | 45 |
5 | ZF9900 | 400 | 45 |
6 | The pure water rinsing | Pure water | 50 |
7 | The pure water rinsing | Pure water | 47 |
8 | The pure water rinsing | Pure water | 45 |
9 | The pure water rinsing | Pure water | 50 |
10 | The pure water rinsing | Pure water | 60 |
11 | The pure water rinsing | Pure water | 47 |
12 | The pure water rinsing | Pure water | 65 |
13 | Pure water is cut water | Pure water | 69 |
Bake out temperature | 80 | ||
Scavenging period | 82 seconds/station |
Annotate: clean-out system SH-200, clean-out system ZF9900 provide for Beijing, Danyang chemistry;
4, secondary melts down: the substrate after will cleaning is put into the curing oven secondary and is melted down, and 118 ℃ of solidification values are incubated 80 minutes, slowly cool to room temperature then;
5, eyeglass is handled
5.1 surface preparation: surface preparation: adopt the aqueous solution of 10%NaOH to carry out etching, 70 ℃ of temperature, the treatment time is 70 a seconds/station;
5.2 eyeglass cleans: in rinse bath, clean 77 seconds/station of scavenging period, 60 ℃ of cleaning temperatures, 80 ℃ of bake out temperatures with clean-out system;
5.3 dip-coating dura mater: dip-coating in organic silicon wear resistant coating makes lens surface have the organic silicon wear resistant glue-line of 4 μ m;
6, high vacuum physical vapor deposition double-layer reflection reducing coating: adopt silicon-dioxide, zirconium dioxide to carry out evaporation.
Embodiment three:
With a kind of spectacle lens made of resin of embodiment one, its difference is that the weight percent of each component is: Brite-55:62%, RAV 7AT:36%, UV-5411:0.2%, ultraviolet absorbers UV-41:0.1%, mineral dye B:0.31%, mineral dye A:0.32%, IPP:1.0%, UV-0:0.07%.
Its manufacture craft is:
1, batching
1.1 raw material weighing: Brite-55:62%, RAV 7AT:36%, UV-5411:0.2%, ultraviolet absorbers UV-41:0.1%, mineral dye B:0.31%, mineral dye A:0.32%, IPP:1.0%, UV-0:0.07%.;
1.2 mixed stirring the: the various raw materials after the above accurate weighing are added stirring tank mix, mixed churning time 4 hours, get compound;
1.3 store: the 1.2 mixed back gained compounds that stir will be put into refrigerator-freezer in half an hour, design temperature-5 ℃ is deposited after 24 hours stand-by;
1.4 intensification, stirring, exhaust: 1.3 made stored for future use material were put in room temperature following 0.5 hour, pour stirring tank then into and be warming up to 22 ℃, stir and put into stainless steel sealing head tank after 1 hour and stirred once more 10 minutes, vacuum exhaust is 30 minutes then;
2, filling is solidified
2.1 filling: the filter material of 1.4 made material with 3 μ m filtered, filter pressure is 0.3Mpa (an employing pressurized with compressed air), and just filter material slowly is poured in the mold of being made up of polyvinyl chloride (PVC) and front glass mould camber 2.00C and back glass molds camber 6.00C then;
2.2 one-step solidification: solidification value is 33-85 ℃, specifically sees the following form 9
The control table of table 9 one-step solidification temperature-time
Temperature (℃) | 34 | 37 | 59 | 60 | 85 | 80 |
Time | 2 hours | 4 hours | 8 hours | 3 hours | 2 hours | 1 minute |
Annotate: above-mentioned each temperature all will experience, and is undertaken by table 1 order;
3, substrate is handled
3.1 it is release: the substrate hand ejection that will after 2.2 operations are solidified, make;
3.2 glass mold cleans: see Table 10
Table 10 glass mold cleaning control table
Rinse bath | Clean-out system | Addition | Temperature (℃) |
1、2 | The NaOH aqueous solution | 1% | 50 |
3、4 | The NaOH aqueous solution | 1% | 50 |
5 | Pure water | 49 | |
6 | Pure water, cooling | Normal temperature | |
7、8、9、10 | MC (methylene dichloride) | 37 | |
11、12 | The NaOH aqueous solution | 1.5% | 47 |
13、14 | Pure water | 45 | |
15 | The pure water rinsing | 60 | |
16 | The pure water rinsing | 55 | |
17 | The pure water rinsing | 53 | |
18 | The pure water rinsing | 57 | |
19 | The pure water rinsing | 57 | |
20 | The pure water rinsing | 62 | |
21 | The pure water rinsing | 70 | |
22 | The pure water rinsing | 63 | |
23 | Pure water is cut water | 63 | |
Bake out temperature | 80 | ||
Scavenging period | 70 seconds/station |
3.3 mold combination: the PVC sealing-ring of the glass mold that cleans out and-4.00D is combined into mold in dustless clean environment;
3.4 deburring: adopt PCD diamond cutter high-speed turning substrate blank edge, obtain best bright finish face of tool and optic diameter accurately, the diameter of 0~6.00D is 71.60, and the diameter more than the 6.25D is 69.80;
3.5 substrate cleans: see Table 11
The control table of table 11 substrate wash procedure
Rinse bath | Additive | Addition | Temperature (℃) |
1 | Spray groove | Pure water | |
2 | SH-200 | 100% | 35 |
3 | SH-200 | 100% | 45 |
4 | SH-200 | 100% | 45 |
5 | ZF9900 | 400±10ml | 55 |
6 | The pure water rinsing | Pure water | 53 |
7 | The pure water rinsing | Pure water | 45 |
8 | The pure water rinsing | Pure water | 47 |
9 | The pure water rinsing | Pure water | 53 |
10 | The pure water rinsing | Pure water | 57 |
11 | The pure water rinsing | Pure water | 45 |
12 | The pure water rinsing | Pure water | 58 |
13 | Pure water is cut water | Pure water | 60 |
Bake out temperature | 70 | ||
Scavenging period | 78 seconds/station |
Annotate: clean-out system SH-200, clean-out system ZF9900 provide for Beijing, Danyang chemistry;
4, secondary melts down: the substrate after will cleaning is put into the curing oven secondary and is melted down, and 119 ℃ of solidification values are incubated 80 minutes, slowly cool to room temperature then;
5, eyeglass is handled
5.1 surface preparation: will after operation 4, carry out surface preparation by the gained eyeglass, and adopt the aqueous solution of 15%NaOH to carry out etching, 65 ℃ of temperature, the treatment time is 70 a seconds/station;
5.2 eyeglass cleans: will after operation 5.1, in rinse bath, clean 80 seconds/station of scavenging period, 40 ℃ of cleaning temperatures, 73 ℃ of bake out temperatures by the gained eyeglass with clean-out system;
5.3 dip-coating dura mater: dip-coating in organic silicon wear resistant coating makes lens surface have the organic silicon wear resistant glue-line of 5 μ m;
6, high vacuum physical vapor deposition double-layer reflection reducing coating: adopt silicon-dioxide, zirconium dioxide to carry out evaporation.
Embodiment four:
With a kind of spectacle lens made of resin of embodiment one, its difference is that the weight percent of each component is: Brite-55:70%, RAV 7AT:27%, UV-5411:0.19%, ultraviolet absorbers UV-41:0.15%, mineral dye B:0.34%, mineral dye A:0.35%, IPP:1.8%, UV-0:0.17%.
Its manufacture craft
1, batching
1.1 raw material weighing: Brite-55:70%, RAV 7AT:27%, UV-5411:0.19%, ultraviolet absorbers UV-41:0.15%, mineral dye B:0.34%, mineral dye A:0.35%, IPP:1.8%, UV-0:0.17%;
1.2 mixed stirring the: the various raw materials after the above accurate weighing are added stirring tank mix, mixed churning time 4 hours, get compound;
1.3 store: the 1.2 mixed back gained compounds that stir will be put into refrigerator-freezer in half an hour, design temperature-5 ℃ is deposited after 24 hours stand-by;
1.4 intensification, stirring, exhaust: 1.3 made stored for future use material were put in room temperature following 0.5 hour, pour stirring tank then into and be warming up to 18 ℃, stir and put into stainless steel sealing head tank after 1 hour and stirred once more 10 minutes, vacuum exhaust is 30 minutes then;
2, filling is solidified
2.1 filling: the filter material of 1.4 made material with 3 μ m filtered, filter pressure is 0.3Mpa (an employing pressurized with compressed air), and just filter material slowly is poured in the mold of being made up of polyvinyl chloride (PVC) and front glass mould camber 2.00C and back glass molds camber 6.00C then;
2.2 one-step solidification: solidification value is 33-85 ℃, specifically sees the following form 12
The control table of table 12 one-step solidification temperature-time
Temperature (℃) | 35 | 42 | 55 | 65 | 85 | 82 |
Time | 2 hours | 4 hours | 8 hours | 3 hours | 2 hours | 1 minute |
Annotate: above-mentioned each temperature all will experience, and is undertaken by table 1 order, makes substrate;
3, substrate is handled
3.1 it is release: the substrate hand ejection that will after 2.2 operations are solidified, make;
3.2 glass mold cleans: see the following form 13
Table 13 glass mold cleaning control table
Rinse bath | Clean-out system | Addition | Temperature (℃) |
1、2 | The NaOH aqueous solution | 1% | 42 |
3、4 | The NaOH aqueous solution | 1% | 45 |
5 | Pure water | 45 | |
6 | Pure water, cooling | Normal temperature | |
7、8、9、10 | MC (methylene dichloride) | 36 | |
11、12 | The NaOH aqueous solution | 1.5% | 40 |
13、14 | Pure water | 47 | |
15 | The pure water rinsing | 55 | |
16 | The pure water rinsing | 60 | |
17 | The pure water rinsing | 55 | |
18 | The pure water rinsing | 61 | |
19 | The pure water rinsing | 55 | |
20 | The pure water rinsing | 60 | |
21 | The pure water rinsing | 62 | |
22 | The pure water rinsing | 68 | |
23 | Pure water is cut water | 66 | |
Bake out temperature | 100 | ||
Scavenging period | 70 seconds/station |
3.3 mold combination: the PVC sealing-ring of the glass mold that cleans out and-4.00D is combined into mold in dustless clean environment;
3.4 deburring: adopt PCD diamond cutter high-speed turning substrate blank edge, obtain best bright finish face of tool and optic diameter accurately, the diameter of 0~6.00D is 71.60, and the diameter more than the 6.25D is 69.80;
3.5 substrate cleans: see 14
The control table of table 14 substrate wash procedure
Rinse bath | Additive | Addition | Temperature (℃) |
1 | Spray groove | Pure water | |
2 | SH-200 | 100% | 37 |
3 | SH-200 | 100% | 45 |
4 | SH-200 | 100% | 45 |
5 | ZF9900 | 400±10ml | 53 |
6 | The pure water rinsing | Pure water | 45 |
7 | The pure water rinsing | Pure water | 50 |
8 | The pure water rinsing | Pure water | 55 |
9 | The pure water rinsing | Pure water | 62 |
10 | The pure water rinsing | Pure water | 53 |
11 | The pure water rinsing | Pure water | 52 |
12 | The pure water rinsing | Pure water | 55 |
13 | Pure water is cut water | Pure water | 65 |
Bake out temperature | 75 | ||
Scavenging period | 75 seconds/station |
Annotate: clean-out system SH-200, clean-out system ZF9900 provide for Beijing, Danyang chemistry;
4, secondary melts down: the substrate after will cleaning is put into the curing oven secondary and is melted down, and 121 ℃ of solidification values are incubated 80 minutes, slowly cool to room temperature then;
5, eyeglass is handled
5.1 surface preparation: will after operation 4, carry out surface preparation by the gained eyeglass, and adopt the aqueous solution of 20%NaOH to carry out etching, 63 ℃ of temperature, the treatment time is 70 a seconds/station;
5.2 eyeglass cleans: will after operation 5.1, in rinse bath, clean 81 seconds/station of scavenging period, 50 ℃ of cleaning temperatures, 75 ℃ of bake out temperatures by the gained eyeglass with clean-out system;
5.3 dip-coating dura mater: dip-coating in organic silicon wear resistant coating makes lens surface have the organic silicon wear resistant glue-line of 6 μ m;
6, high vacuum physical vapor deposition double-layer reflection reducing coating: adopt silicon-dioxide, zirconium dioxide to carry out evaporation.
Embodiment five:
With a kind of spectacle lens made of resin of embodiment one, its difference is that the weight percent of each component is: Brite-55:83%, RAV 7AT:13%, UV-5411:0.17%, ultraviolet absorbers UV-41:0.13%, mineral dye B:0.36%, mineral dye A:0.36%, IPP:2.7%, UV-0:0.28%.
Its manufacture craft
1, batching
1.1 raw material weighing: Brite-55:83%, RAV 7AT:13%, UV-5411:0.17%, ultraviolet absorbers UV-41:0.13%, mineral dye B:0.36%, mineral dye A:0.36%, IPP:2.7%, UV-0:0.28%;
1.2 mixed stirring the: the various raw materials after the above accurate weighing are added stirring tank mix, mixed churning time 4 hours, get compound;
1.3 store: the 1.2 mixed back gained compounds that stir will be put into refrigerator-freezer in half an hour, design temperature-5 ℃ is deposited after 24 hours stand-by;
1.4 intensification, stirring, exhaust: 1.3 made stored for future use material were put in room temperature following 0.5 hour, pour stirring tank then into and be warming up to 21 ℃, stir and put into stainless steel sealing head tank after 1 hour and stirred once more 10 minutes, vacuum exhaust is 30 minutes then;
2, filling is solidified
2.1 filling: the filter material of 1.4 made material with 3 μ m filtered, filter pressure is 0.3Mpa (an employing pressurized with compressed air), and just filter material slowly is poured in the mold of being made up of polyvinyl chloride (PVC) and front glass mould camber 2.00C and back glass molds camber 6.00C then;
2.2 one-step solidification: solidification value is 33-85 ℃, specifically sees the following form 15
The control table of table 15 one-step solidification temperature-time
Temperature (℃) | 33 | 35 | 57 | 70 | 85 | 75 |
Time | 2 hours | 4 hours | 8 hours | 3 hours | 2 hours | 1 minute |
Annotate: above-mentioned each temperature all will experience, and is undertaken by table 1 order, makes substrate;
3, substrate is handled
3.1 it is release: the substrate hand ejection that will after 2.2 operations are solidified, make;
3.2 glass mold cleans: see the following form 16
Table 16 glass mold cleaning control table
Rinse bath | Clean-out system | Addition | Temperature (℃) |
1、2 | The NaOH aqueous solution | 1% | 48 |
3、4 | The NaOH aqueous solution | 1% | 43 |
5 | Pure water | 45 | |
6 | Pure water, cooling | Normal temperature | |
7、8、9、10 | MC (methylene dichloride) | 34 | |
11、12 | The NaOH aqueous solution | 1.5% | 42 |
13、14 | Pure water | 50 | |
15 | The pure water rinsing | 53 | |
16 | The pure water rinsing | 57 | |
17 | The pure water rinsing | 60 | |
18 | The pure water rinsing | 60 | |
19 | The pure water rinsing | 65 | |
20 | The pure water rinsing | 65 | |
21 | The pure water rinsing | 60 | |
22 | The pure water rinsing | 65 | |
23 | Pure water is cut water | 68 | |
Bake out temperature | 85 | ||
Scavenging period | 70 seconds/station |
3.3 mold combination: the PVC sealing-ring of the glass mold that cleans out and-4.00D is combined into mold in dustless clean environment;
3.4 deburring: adopt PCD diamond cutter high-speed turning substrate blank edge, obtain best bright finish face of tool and optic diameter accurately, the diameter of 0~6.00D is 71.60, and the diameter more than the 6.25D is 69.80;
3.5 substrate cleans: see Table 17
The control table of table 17 substrate wash procedure
Rinse bath | Additive | Addition | Temperature (℃) |
1 | Spray groove | Pure water | |
2 | SH-200 | 100% | 40 |
3 | SH-200 | 100% | 45 |
4 | SH-200 | 100% | 45 |
5 | ZF9900 | 400±10ml | 47 |
6 | The pure water rinsing | Pure water | 55 |
7 | The pure water rinsing | Pure water | 52 |
8 | The pure water rinsing | Pure water | 50 |
9 | The pure water rinsing | Pure water | 55 |
10 | The pure water rinsing | Pure water | 50 |
11 | The pure water rinsing | Pure water | 55 |
12 | The pure water rinsing | Pure water | 60 |
13 | Pure water is cut water | Pure water | 62 |
Bake out temperature | 77 | ||
Scavenging period | 80 seconds/station |
Annotate: clean-out system SH-200, clean-out system ZF9900 provide for Beijing, Danyang chemistry;
4, secondary melts down: the substrate after will cleaning is put into the curing oven secondary and is melted down, and 120 ℃ of solidification values are incubated 80 minutes, slowly cool to room temperature then;
5, eyeglass is handled
5.1 surface preparation: will after operation 4, carry out surface preparation by the gained eyeglass, and adopt the aqueous solution of 10%KOH to carry out etching, 68 ℃ of temperature, the treatment time is 70 a seconds/station;
5.2 eyeglass cleans: will after operation 5.1, in rinse bath, clean 85 seconds/station of scavenging period, 47 ℃ of cleaning temperatures, 77 ℃ of bake out temperatures by the gained eyeglass with clean-out system;
5.3 dip-coating dura mater: dip-coating in organic silicon wear resistant coating makes lens surface have the organic silicon wear resistant glue-line of 4 μ m;
6, high vacuum physical vapor deposition double-layer reflection reducing coating: adopt silicon-dioxide, zirconium dioxide to carry out evaporation.
Embodiment six:
With a kind of spectacle lens made of resin of embodiment one, its difference is that the weight percent of each component is: Brite-55:95%, RAV 7AT:0%, UV-5411:0.11%, ultraviolet absorbers UV-41:0.19%, mineral dye B:0.38%, mineral dye A:0.39%, IPP:3.5%, UV-0:0.43%.
Its manufacture craft
1, batching
1.1 raw material weighing: Brite-55:95%, RAV 7AT:0%, UV-5411:0.11%, ultraviolet absorbers UV-41:0.19%, mineral dye B:0.38%, mineral dye A:0.39%, IPP:3.5%, UV-0:0.43%; Brite-55:83%, RAV 7AT:13%, UV-5411:0.17%, ultraviolet absorbers UV-41:0.13%, mineral dye B:0.36%, mineral dye A:0.36%, IPP:2.7%, UV-0:0.28%;
1.2 mixed stirring the: the various raw materials after the above accurate weighing are added stirring tank mix, mixed churning time 4 hours, get compound;
1.3 store: the 1.2 mixed back gained compounds that stir will be put into refrigerator-freezer in half an hour, design temperature-5 ℃ is deposited after 24 hours stand-by;
1.4 intensification, stirring, exhaust: 1.3 made stored for future use material were put in room temperature following 0.5 hour, pour stirring tank then into and be warming up to 20 ℃, stir and put into stainless steel sealing head tank after 1 hour and stirred once more 10 minutes, vacuum exhaust is 30 minutes then;
2, filling is solidified
2.1 filling: the filter material of 1.4 made material with 3 μ m filtered, filter pressure is 0.3Mpa (an employing pressurized with compressed air), and just filter material slowly is poured in the mold of being made up of polyvinyl chloride (PVC) and front glass mould camber 2.00C and back glass molds camber 6.00C then;
2.2 one-step solidification: solidification value is 33-85 ℃, specifically sees the following form 18
The control table of table 18 one-step solidification temperature-time
Temperature (℃) | 34 | 44 | 50 | 70 | 85 | 82 |
Time | 2 hours | 4 hours | 8 hours | 3 hours | 2 hours | 1 minute |
Annotate: above-mentioned each temperature all will experience, and is undertaken by table 1 order, makes substrate;
3, substrate is handled
3.1 it is release: the substrate hand ejection that will after 2.2 operations are solidified, make;
3.2 glass mold cleans: see Table 19
Table 19 glass mold cleaning control table
Rinse bath | Clean-out system | Addition | Temperature (℃) |
1、2 | The NaOH aqueous solution | 1% | 45 |
3、4 | The Na0H aqueous solution | 1% | 40 |
5 | Pure water | 45 | |
6 | Pure water, cooling | Normal temperature | |
7、8、9、10 | MC (methylene dichloride) | 35 | |
11、12 | The NaOH aqueous solution | 1.5% | 44 |
13、14 | Pure water | 53 | |
15 | The pure water rinsing | 56 | |
16 | The pure water rinsing | 58 | |
17 | The pure water rinsing | 52 | |
18 | The pure water rinsing | 64 | |
19 | The pure water rinsing | 62 | |
20 | The pure water rinsing | 68 | |
21 | The pure water rinsing | 62 | |
22 | The pure water rinsing | 63 | |
23 | Pure water is cut water | 69 | |
Bake out temperature | 90 | ||
Scavenging period | 70 seconds/station |
3.3 mold combination: the PVC sealing-ring of the glass mold that cleans out and-4.00D is combined into mold in dustless clean environment;
3.4 deburring: adopt PCD diamond cutter high-speed turning substrate blank edge, obtain best bright finish face of tool and optic diameter accurately, the diameter of 0~6.00D is 71.60, and the diameter more than the 6.25D is 69.80;
3.5 substrate cleans:
The control table of table 20 substrate wash procedure
Rinse bath | Additive | Addition | Temperature (℃) |
1 | Spray groove | Pure water | |
2 | SH-200 | 100% | 44 |
3 | SH-200 | 100% | 45 |
4 | SH-200 | 100% | 45 |
5 | ZF9900 | 400±10ml | 52 |
6 | The pure water rinsing | Pure water | 51 |
7 | The pure water rinsing | Pure water | 53 |
8 | The pure water rinsing | Pure water | 54 |
9 | The pure water rinsing | Pure water | 59 |
10 | The pure water rinsing | Pure water | 56 |
11 | The pure water rinsing | Pure water | 51 |
12 | The pure water rinsing | Pure water | 49 |
13 | Pure water is cut water | Pure water | 62 |
Bake out temperature | 77 | ||
Scavenging period | 80 seconds/station |
Annotate: clean-out system SH-200, clean-out system ZF9900 provide for Beijing, Danyang chemistry;
4, secondary melts down: the substrate after will cleaning is put into the curing oven secondary and is melted down, and 122 ℃ of solidification values are incubated 80 minutes, slowly cool to room temperature then;
5, eyeglass is handled
5.1 surface preparation: will after operation 4, carry out surface preparation by the gained eyeglass, and adopt the aqueous solution of 15%KOH to carry out etching, 65 ℃ of temperature, the treatment time is 70 a seconds/station;
5.2 eyeglass cleans: will after operation 5.1, in rinse bath, clean 83 seconds/station of scavenging period, 55 ℃ of cleaning temperatures, 71 ℃ of bake out temperatures by the gained eyeglass with clean-out system;
5.3 dip-coating dura mater: dip-coating makes eyeglass in organic silicon wear resistant coating, and the surface has the organic silicon wear resistant glue-line of 5 μ m;
6, high vacuum physical vapor deposition double-layer reflection reducing coating: adopt silicon-dioxide, zirconium dioxide to carry out evaporation.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection domain of requirement of the present invention.
Claims (10)
1, a kind of spectacle lens made of resin, it mainly includes glycol ether propenyl two carbonic ether Brite-55, glycol ether propenyl carbonic ether RAV 7AT, 2-(2 '-hydroxyl-uncle's 5-octyl phenyl) benzotriazole UV-5411, mineral dye B, mineral dye A, di-isopropyl peroxycarbonates IPP, diphenylethyllene dibenzoxazine UV-0, the weight percent of its each component is: Brite-55:50-95%, RAV 7AT:0-48%, UV-5411:0.1-0.2%, ultraviolet absorbers UV-41:0.1-0.2%, mineral dye B:0.3-0.4%, mineral dye A:0.3-0.4%, IPP:1-3.5%, the two benzothiazole UV-0:0.01-0.5% of diphenylethyllene.
2, a kind of spectacle lens made of resin according to claim 1 is characterized in that the weight percent of each component is: Brite-55:75%, RAV 7AT:21%, UV-5411:0.1%, ultraviolet absorbers UV-41:0.2%, mineral dye B:0.3%, mineral dye A:0.4%, IPP:2.4%, the two benzothiazole UV-0:0.5% of diphenylethyllene.
3, a kind of spectacle lens made of resin according to claim 1 is characterized in that the weight percent of each component is: Brite-55:50%, RAV 7AT:48%, UV-5411:0.13%, ultraviolet absorbers UV-41:0.16%, mineral dye B:0.3%, mineral dye A:0.3%, IPP:1.1%, UV-0:0.01%.
4, a kind of spectacle lens made of resin according to claim 1 is characterized in that the weight percent of each component is: Brite-55:62%, RAV 7AT:36%, UV-5411:0.2%, ultraviolet absorbers UV-41:0.1%, mineral dye B:0.31%, mineral dye A:0.32%, IPP:1.0%, UV-0:0.07%.
5, a kind of spectacle lens made of resin according to claim 1 is characterized in that the weight percent of each component is: Brite-55:70%, RAV 7AT:27%, UV-5411:0.19%, ultraviolet absorbers UV-41:0.15%, mineral dye B:0.34%, mineral dye A:0.35%, IPP:1.8%, UV-0:0.17%.
6, a kind of spectacle lens made of resin according to claim 1 is characterized in that the weight percent of each component is: Brite-55:95%, RAV 7AT:0%, UV-5411:0.11%, ultraviolet absorbers UV-41:0.19%, mineral dye B:0.38%, mineral dye A:0.39%, IPP:3.5%, UV-0:0.43%.
7, a kind of spectacle lens made of resin according to claim 1 is characterized in that the weight percent of each component is: Brite-55:83%, RAV 7AT:13%, UV-5411:0.17%, ultraviolet absorbers UV-41:0.13%, mineral dye B:0.36%, mineral dye A:0.36%, IPP:2.7%, UV-0:0.28%.
8, a kind of manufacture craft of spectacle lens made of resin, it includes batching, filling curing, substrate processing, secondary melts down and the eyeglass treatment process, it is characterized in that: solidify in the described filling curing process and adopt temperature section control, segmentation controlled temperature and time are:
Temperature T (℃) 33≤T<35 35≤T<45 45≤T<60 60≤T<85 85 85<T≤75
Time 2 hours 4 hours 8 hours 3 hours 2 hours 1 minute
9, the manufacture craft of a kind of spectacle lens made of resin according to claim 8 is characterized in that: described burden process comprises raw material weighing, mixed stirring, storage and intensification, stirring, steps of exhausting; That described substrate treatment process comprises is release, glass mold cleaning, mold combination, deburring and substrate cleaning step; Described secondary melts down and melts down temperature in the operation is 118-122 ℃; Described eyeglass treatment process comprises that surface preparation, eyeglass clean and dip-coating dura mater step.Operation.
10, according to Claim 8 or the manufacture craft of 9 described a kind of spectacle lens made of resin, it is characterized in that: be provided with high vacuum physical vapor deposition double-layer reflection reducing coating operation after the eyeglass treatment process, described high vacuum physical vapor deposition double-layer reflection reducing coating is to adopt silicon-dioxide, zirconium dioxide to carry out evaporation.
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