CN1935976A - Technological method for rapid producing black tea fungus using pure fungus combination and industrial forced ventilation - Google Patents
Technological method for rapid producing black tea fungus using pure fungus combination and industrial forced ventilation Download PDFInfo
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Abstract
The invention relates to black tea fungus technological process for industrialization production. Its features are that it includes the following four steps: preparing sugar tea liquid; respectively producing distillers yeast and wood vinegar fungus liquid emulsion; preparing the mixed liquid fungus; progressive enlarging culture by the first, second, third grade; using compulsive airing technique to fast ferment black tea fungus and ending in 60-80h. The produced black tea fungus has stable quality and various nutritive substances. Thus it can be used to make various health foods and drink which have good health effect.
Description
Technical field
The present invention relates to the suitability for industrialized production black tea fungus technological process.
Background technology
Tea fungus has another name called " Hypon ", " red tea fungus ", is a kind of Traditional health care beverage, and widespread is in all states in China, Japan, South East Asia and southern Europe.Cultivate tea fungus with empirical data in the general family, obtain tea fungus liquid, this bacterium liquid is tapped in the glucose-tea broth for preparing, cultivated about 7~15 days, obtain new tea fungus according to the difference of temperature from other people.There is following shortcoming in this traditional training method: 1. easy pollution microbes, and 2. bacterial classification is difficult for preservation, and 3. 4. the product quality instability is difficult for large scale culturing, 5. is difficult for commercial development.For addressing these problems, this report intends improving the state of the art of producing tea fungus with this traditional beverages of modern biotechnology development and use tea fungus, and the quality of stable prod promotes commercially producing and selling of traditional beverages.
Known that now the topmost flora of tea fungus is to be made of acetic bacteria, yeast and plant lactobacillus three quasi-microorganisms, how much distinct the classification of the bacterial classification of these floras is in the tea fungus product of various places, the difference of Pasteur's acetic bacteria, wood vinegar bacterium, acetify acetic bacteria, weak oxidized acetic acid bacteria etc. is for example arranged in the acetic bacteria, the branch of zygosaccharomyces, torulopsis, apparent yeast, Han Xundeshi yeast, candida tropicalis, rood class yeast and yeast saccharomyces cerevisiae is arranged in the yeast.These yeast and strain Acetobacter xylinum are also not all made contributions to the local flavor of tea fungus, and some also can produce peculiar smell, influences the quality of tea fungus.Because regional difference causes the difference that flora is formed in the tea fungus, finally cause the difference of product special flavour, there is the phenomenon than big-difference in the culture local flavor that therefore occurs introducing a fine variety from different areas.
Saccharomycetic main effect is that sucrose, glucose degradation are produced ethanol in tea fungus, and acetic bacteria oxidation ethanol produces acetate.Products such as all right synthesizing ester of yeast and acetic bacteria, lactone are given tea fungus characteristic local flavor.According to research, the microorganism that the gluey profile and the local flavor of tea fungus product had main contribution is acetic bacteria and yeast.Plant lactobacillus just because also anti-certain acidity could be survived, produces lactic acid and other compounds to human body beneficial's trace in sugar tea liquid.In fact can think that tea fungus is acetic bacteria and saccharomycetic loose symbiote.The surface of the tea fungus of cultivating in family forms very thick gelationus canescence membranoid substance usually, the tea fungus mycoderm is to become Mierocrystalline cellulose to form glucose polymerisation by acetic bacteria, in film, there are acetic bacteria and a spot of yeast, have more yeast, plant lactobacillus and other microorganisms below film, the existence of acid film has stoped other microbiological contamination.The synthetic a large amount of glued membrane of acetic bacteria causes the unnecessary waste of carbohydrate under static culture condition.Catechin in the tealeaves and tannin are inhibited to a lot of microorganisms, and acetic bacteria in the tea fungus and yeast can be restrained oneself the catechin and the tannin of higher concentration, and the part of can degrading catechin and tannin, with it as nutritional utilization, reduced the bitter taste of tea fungus liquid, remaining catechin also can be used as the nutritive health-care composition.The distinctive local flavor that causes forming tea fungus just because of above-mentioned a variety of causes.
Also have acid proof mould and other bacteriums in the tea fungus that general family cultivates, these microorganisms do not have any contribution to the tea fungus product, but unstable product quality, cause the basic reason polluted.Experimental results show that to have the heat-stable bacillus that produces acid in some family's tea funguss, this bacterium causes the tea fungus niff.
Discuss according to the front, the flora in the tea fungus of traditional-family's cultivation is complicated and changeable as can be known, though the culture of various places all is tea fungus, its local flavor has very big difference, and this situation makes the industrialization of tea fungus and commercialization have very big difficulty.
Summary of the invention
The objective of the invention is: provide a kind of adopt wood vinegar bacterium and S. cervisiae pure strain make up, be suitable for suitability for industrialized production, product tea fungus steady quality, the quick production black tea fungus technological process of industrial forced ventilation that mouthfeel is pure.
The technical scheme that realizes the foregoing invention purpose is as follows:
Adopt the quick production black tea fungus technological process of pure bacterium combination and industrial forced ventilation, it is characterized in that: comprise following processing step
(1), the preparation of sugar tea liquid
Get raw material tealeaves 3~10g, sugar 30~100g, water 1000mL brews tealeaves and sugar with boiling water, keeps little 1~10min that boils, and leaves standstill to make the tealeaves precipitation, gets supernatant liquor, packing 150mL/250mL triangular flask, 108 ℃~121 ℃ sterilising treatment 10~25min, standby;
(2), produce S. cervisiae, wood vinegar bacteria liquid bacterium liquid respectively
Producing of A, yeast saccharomyces cerevisiae bacteria liquid bacterium liquid
Get a S. cervisiae lawn that encircles purifying with transfering loop to the test tube that glucose yeast cream GYC liquid nutrient medium is housed of the postcooling of sterilizing from glucose yeast cream (GYC) culture medium slant bacterial classification, place 25 ℃~35 ℃ incubator to cultivate 3~7 days; Get yeast saccharomyces cerevisiae bacteria liquid bacterium liquid;
Producing of B, wood vinegar bacteria liquid bacterium liquid
Get a wood vinegar bacterium lawn that encircles purifying with transfering loop to the test tube that glucose yeast cream GYC liquid nutrient medium is housed of the postcooling of sterilizing from glucose yeast cream (GYC) culture medium slant bacterial classification, place 25 ℃~35 ℃ incubator to cultivate 3~7 days; Get wood vinegar bacteria liquid bacterium liquid;
(3), the mixing liquid bacterial classification produces
Get yeast saccharomyces cerevisiae bacteria liquid bacterium liquid, wood vinegar bacteria liquid bacterium liquid respectively to aseptic 100-200ml sugar tea liquid with aseptic pipettor, inoculative proportion is 5%-10%, will inoculate the back sugar tea liquid and place Shaking Incubators, 50-200rpm, 25 ℃~35 ℃, cultivated 2~5 days; Get the mixing liquid bacterial classification;
(4), forced-ventilation is produced tea fungus
The preparation of A, level liquid seed liquor
The mixing liquid bacterial classification is tapped in the sugar tea liquid after the sterilization in 5% ratio, liquid amount 150~250mL/1000mL triangular flask, 20 ℃~35 ℃ of temperature, 50~200rpm shaking culture 1~3 day, the level liquid seed liquor;
The preparation of B, secondary liquid seeds liquid
The level liquid seed liquor is tapped in the sugar tea liquid after the sterilization in 5% ratio, liquid amount 1000mL/5000mL triangular flask, 20 ℃~35 ℃ of temperature, 50~200rpm shaking culture 2~3 days, secondary liquid seeds liquid;
C, 50L fermentor cultivation
Secondary liquid seeds liquid is tapped in the fermentor tank that sugar tea liquid is housed after the sterilization in 5% ratio, and forced ventilation is kept dissolved oxygen 60~100%, keeps tank pressure 0.02~0.05MPa, 20 ℃~35 ℃ of temperature, 50~200rpm shaking culture 2~4 days;
When total reducing sugar is reduced to 10~25g/L, total acid rises to 6~10g/L, fermentation is finished in pH2.5~3.0, tea fungus liquid.
Tealeaves in the described sugar tea liquid is the mixture of green tea, black tea, oolong tea, tea dust, all kinds of tea leaf extract, several tealeaves.
Sugar in the described sugar tea liquid prescription is brown sugar or white sugar or rock sugar or sucrose or glucose or maltose or honey, the perhaps mixture of any several carbohydrates.
The prescription of described glucose yeast cream GYC liquid nutrient medium: sugar 50~100g, yeast extract paste 5~10g, lime carbonate 15~30g, water 1000mL.
Described forced ventilation is to feed sterile air or feed sterile pure oxygen by air compressor machine.
Can suitably add defoamer, silicone emulsion 0.01~0.2g/L, or the fatty acid ester compounded thing of an amount of higher alcohols in the C step of described forced-ventilation production tea fungus.
Tea fungus has nutrient health-care function widely, and the cost of material of producing tea fungus is cheap, adopts modern biotechnology to promote the technology content and the quality level of traditional drink product, promotes its commercial development, has great social significance and economic worth.Zymotechnique of the present invention, adopt wood vinegar bacterium and yeast saccharomyces cerevisiae pure strain to make up, adopt industrial forced ventilation technology, parameters such as the carbohydrate in the control fermenting process, tealeaves, temperature, ventilation, oxygen dissolving value, inoculum size, effectively prevent living contaminants, the tea fungus stoste that the quality of production is stable, and provide and utilize this pure tea fungus liquid complete processing such as to allocate, blend, concentrate, deep development is used tea fungus.Take the pure tea fungus bacterium liquid of explained hereafter of the present invention not contain assorted bacterium, low pH, need not adopt autoclave sterilization, need not add sanitas, only need pasteurization to get final product long storage, do not influence local flavor, produce pure natural beverage.
The present invention's employing isolating pure bacterial strain from tea fungus is produced, and has solved the difficult problem of tea fungus local flavor fluctuation.
In tea fungus liquid, saccharomycetic main effect is that sucrose is degraded into glucose, and then glucose is produced ethanol through fermentation approach when the anaerobic.Saccharomycodes is in the amphimicrobe monoid, and in other words, yeast carries out aerobic repiration when aerobic, obtain lot of energy, is used for metabolism and growth; Producing ethanol then needs the condition of anaerobic.Under traditional tea fungus culture condition, the needs of saccharomycetic this contradiction are to be met by the growth and decline of flora in growth and active change.Fs, when tea fungus bacterium liquid (here as Inoculant) tapped in the fresh sugar tea liquid in the ratio of 5-10%, the pH value was generally 4~5, the content height of sugar, and oxygen level height, ethanol content are very low, and acetic bacteria temporarily can't be grown fast; At this moment condition is fit to saccharomycetic growth, and yeast is grown fast, and flora quantity sharply increases, can from the initial stage ~ 10
4/ mL propagation is to>10
5/ mL, tea fungus bacterium liquid becomes turbid.Subordinate phase, because the glued membrane that the consumption of oxygen, surperficial acetic bacteria form intercepts the quick dissolving of oxygen and replenishes, yeast can't obtain enough energy by aerobic repiration, active decline, be precipitated to the bottom of container gradually, at this moment the clarifying gradually phenomenon of the apparent appearance of nutrient solution.The yeast that is deposited to the bottom begins ethanol fermentation stage under oxygen free condition, occurs a large amount of bubbles in the container from the bottom.
Under family's culture condition, yeast is finished grow aerobically, cell proliferation, fermentation accumulates the alcoholic acid loop cycle needs 7-15 days approximately with season, variation of temperature.
The energy that acetic bacteria directly produces acid from glucose a little less than, but acetic bacteria can become acetate with oxidation of ethanol fast.In the fs that tea fungus is cultivated, the yeast flora increases fast, has suppressed the growth of acetic bacteria.Arrived subordinate phase, yeast stops propagation, the beginning ethanol fermentation, accumulation ethanol, acetic bacteria obtains a large amount of high-grade energy materials, and oxidation ethanol is to acetate fast, form the main body acidic substance of tea fungus, acetic bacteria quickens to form the gray mycoderm of fluid surface with the glucose synthon simultaneously.The existence of mycoderm stops the diffusion of oxygen on the one hand, keeps the physiological condition of yeast ethanol fermentation, because acetic bacteria mainly is arranged in film, the existence of film but can not limit the demand of acetic bacteria self to oxygen on the other hand.
One of main raw material(s) of cultivating tea fungus is a tealeaves, and the kind of tealeaves also significantly impacts the local flavor of tea fungus.Nitrogenous substances in the tealeaves provides the required nitrogen source of microorganism growth in the tea fungus liquid, but the effect of tealeaves unlikely this point far away.Other major ingredients is catechin and tannin in the tealeaves, and these two kinds of compositions all have the inhibition effect to a lot of microorganisms, and yeast and acetic bacteria can be restrained oneself higher concentration to these two kinds of materials.Yeast and acetic bacteria can degrade greatly catechin and tannin reduce the bitter taste of tea fungus, and residual catechin still has certain contribution for suppressing other microbiological contamination.Generally speaking should be through reducing the consumption of tealeaves as far as possible, otherwise the assorted flavor of tea fungus liquid will be heavier.
Cultivating another main raw material of tea fungus is carbohydrate.Produce the tea fungus of plain taste if desired, should select the lower raw material of sulphur content, because the existence of higher concentration sulphur can promote H
2The generation of volatile matter beastly such as S and biacetyl.
Before address, can form typical acid, sweet, fragrant, pure, be S. cervisiae and wood vinegar bacterium with the main contributor of membranaceous tea fungus.A lot of tests are verified, are that S. cervisiae still is that the wood vinegar bacterium all can't form this feature separately because the acting in conjunction of S. cervisiae and wood vinegar bacterium has just formed the peculiar taste of tea fungus in tea fungus.The present invention adopts isolating pure S. cervisiae and the combination of wood vinegar bacterium bacterial classification from tea fungus, under traditional static culture condition, can form the typical flavor of typical mycoderm and tea fungus, under strong aeration condition, can produce the tea fungus bacterium liquid of the film that do not carry disease germs fast.
Before address, in the culturing process of tea fungus, at first be yeast breeding, after yeast reaches certain level because the consumption of oxygen causes yeast to enter the ethanol fermentation stage.Saccharomycetic quantity has determined the speed of synthesizing alcohol, and then has determined main acid in the tea fungus---the synthesis rate of acetate.Saccharomycetic quantity under quiescent conditions in the tea fungus liquid is subjected to the restriction that oxygen is supplied with, and can reach 5*10 at postvaccinal 1~2 day
6/ mL level (Fig. 1), but because oxygen is under-supply, the very fast container bottom that from supernatant liquor, is precipitated to of yeast, at this moment the yeast that is deposited to the bottom begins ethanol fermentation.When reaching peak-peak and begin to precipitate, yeast begins to produce a large amount of ethanol, and acetic bacteria obtains high-quality nutrients and begins quick breeding, reaches peak value during to the 3rd day, and the time ratio yeast of its peak value takes slow 1~2 day.Along with the growth of acetic bacteria, the content of acetate begins accumulation in the solution.Since the 4th day, acetic bacteria began at the synthetic rapidly mycoderm of solution surface, and thalline and mycoderm weave in though the quantity of the acetic bacteria in the solution also begins to descend, produce the acid amount and continue to rise.Can find out obviously that from Fig. 1 the maturation time of tea fungus reaches 16 days under traditional static culture condition.
Bacterial classification of the present invention has been defined in specified depositary institution of Patent Office of State Intellectual Property Office---China Committee for Culture Collection of Microorganisms's common micro-organisms center preservation by the 25 article the threeth of patent law detailed rules for the implementation, the preservation date of S. cervisiae: on April 6th, 2006, preserving number: CGMCC 1670, and attach the viability report; The preservation date of wood vinegar bacterium: on April 6th, 2006, preserving number: CGMCC 1671, and attach the viability report; The preservation date of plant lactobacillus: on April 17th, 2006, preserving number: CGMCC 1678, and attach the viability report.
For inquiring into the ventilation degree to the sophisticated influence of tea fungus, designed one group of experiment, get the triangular flask of 7 500mL, every dress sugar tea liquid 200mL, 5%, 25 ℃ of cultivation of inoculum size, be provided with different oscillation rate (rev/min, rpm), measure after 4 days and produce the acid amount, the results are shown in Figure 2.Can obviously find out the increase along with oscillation rate from figure, air flow increases, and producing the acid amount obviously increases.Obviously, strengthen the maturation that ventilation can promote tea fungus.
In modern fermentation industry, adopt the method for forced-ventilation to cultivate aerobe.Adopt yeast to produce in ethanol fermentation industry, but yeast is an amphimicrobe, technology therefore commonly used is divided into two stages.Adopt forced-ventilation, fast breeding yeast in the fs; To subordinate phase, stop ventilation, cause anaerobic state, make yeast enter the ethanol fermentation state, produce ethanol in a large number.This shows that growth needs ventilation and lonely generation ethanol are a pair of contradiction.In the system of tea fungus, also there is another important microorganism---acetic bacteria, acetic bacteria are strict aerobes.Because the existence of acetic bacteria consumes oxygen in the nutrient solution fast, caused the low dissolved oxygen environment that is fit to yeast, promote yeast to produce ethanol, solved above-mentioned contradiction dexterously.Therefore adopt the technology of forced-ventilation can produce tea fungus fast.On the other hand, in stirring aerated culture, the not synthetic a large amount of mycoderm of acetic bacteria, saved raw material, so, produce acid fast even adopt forced-ventilation technology to cultivate tea fungus, pH reduces to about 2.5 when fermentation stops, yeast also no longer can carry out ethanol fermentation, has also only consumed the raw material sugar of half approximately, and fermented liquid still has acid, sweet, pure, fragrant feature.
When adopting large fermentation tank to produce tea fungus, can regulate and control two kinds of significant parameters and come Control and Optimization technology, promptly regulate and control the air compressor machine ventilation flow rate, change stir speed (S.S.); But crucial is the dissolved oxygen level that will control in the nutrient solution.Early stage in fermentation, microbial total quantity is lower, and is little to the demand of oxygen, but along with microbe population increases fast, and the demand of oxygen is risen rapidly.In order to prevent in time to adjust oxygen-supplying amount, also should improve air flow in early days, a bit waste but can guarantee the supply of oxygen although it is so.In the late period of fermentation, acetic bacteria begins to descend to the consumption liquid of oxygen, can suitably turn down dissolved oxygen amount.
Description of drawings
Fig. 1 is the variation diagram of various parameters in the tea fungus under the static culture condition,
Fig. 2 promotes the ripe vibration of tea fungus rotating speed to producing the figure that influences of acid for ventilation,
Fig. 3 shaking culture promotes the ripe instance graph of tea fungus,
Fig. 4 is the significant parameter of red tea fungus fermented date liquid in the fermentor tank.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described by embodiment.
Embodiment 1:
Adopt the quick production black tea fungus technological process of pure bacterium combination and industrial forced ventilation, comprise following processing step
(1), the preparation of sugar tea liquid
Get raw material tealeaves 3~10g, sugar 30~100g, water 1000mL brews tealeaves and sugar with boiling water, keeps little 1~10min that boils, and leaves standstill to make the tealeaves precipitation, gets supernatant liquor, packing 150mL/250mL triangular flask, 108 ℃~121 ℃ sterilising treatment 10~25min, standby.
Tealeaves in the sugar tea liquid prescription is the mixture of green tea or black tea or oolong tea or tea dust or all kinds of tea leaf extract or several tealeaves.
Sugar in the sugar tea liquid prescription is brown sugar or white sugar or rock sugar or sucrose or glucose or maltose or honey, the perhaps mixture of any several carbohydrates.
(2), produce S. cervisiae, wood vinegar bacteria liquid bacterium liquid respectively
Producing of A, yeast saccharomyces cerevisiae bacteria liquid bacterium liquid
Get a S. cervisiae lawn that encircles purifying with transfering loop to the test tube that glucose yeast cream GYC liquid nutrient medium is housed of the postcooling of sterilizing from glucose yeast cream (GYC) culture medium slant bacterial classification, place 25 ℃~35 ℃ incubator to cultivate 3~7 days; Get yeast saccharomyces cerevisiae bacteria liquid bacterium liquid.
Producing of B, wood vinegar bacteria liquid bacterium liquid
Get a wood vinegar bacterium lawn that encircles purifying with transfering loop to the test tube that glucose yeast cream GYC liquid nutrient medium is housed of the postcooling of sterilizing from glucose yeast cream (GYC) culture medium slant bacterial classification, place 25 ℃~35 ℃ incubator to cultivate 3~7 days; Get wood vinegar bacteria liquid bacterium liquid.
The prescription of above-mentioned glucose yeast cream GYC liquid nutrient medium is: sugar 50~100g, yeast extract paste 5~10g, lime carbonate (CaCO
3) 15~30g, water 1000mL.
(3), the mixing liquid bacterial classification produces
Get yeast saccharomyces cerevisiae bacteria liquid bacterium liquid, wood vinegar bacteria liquid bacterium liquid respectively to aseptic 100-200ml sugar tea liquid with aseptic pipettor, inoculative proportion is 5%-10%, will inoculate the back sugar tea liquid and place Shaking Incubators, 25 ℃~35 ℃, cultivates 2~6 days; Get the mixing liquid bacterial classification;
Timing sampling is measured significant parameter, and tea fungus is mature on the whole after 6 days, the results are shown in Figure 3.
Find out obviously that from Fig. 3 under the shaking culture mode, the maturation time of tea fungus is accelerated greatly, 6 days just be mature on the whole (static cultivation is 16 days).Compare with the static culture parameters that Fig. 2 shows, the quantity of S. cervisiae reaches 3*10
7/ mL is 6 times of static cultivation level approximately; The wood vinegar bacterium has also increased about 2 times.When fermentation stopped, total acid content was brought up to 9.2g/mL, residual sugar 36g/mL.As seen under the forced-ventilation condition, the consumption of sugar reduces, and total acid rises, and fermentation period shortens.Fermented liquid has typical tea fungus local flavor through tasting.Multiple batches of test obtains good reproducible results, if improve mixing speed, can shorten fermentation period.
(4), forced-ventilation is produced tea fungus
A, preparation primary seed solution, dress 600mL sugar tea liquid in the triangular flask of 2000mL, the ratio inoculation mixed bacteria liquid in 5%, 28 ℃ of shaking culture, rotating speed 150rpm, 36 hours~48 hours time;
B, preparation secondary seed solution adopt the automatic fermentor tank of 30L, add the sugar tea liquid of 20L, in-situ sterilization; Treat that nutrient solution is cooled to 28 ℃, ratio inoculation primary seed solution in 5%; Mixing speed 100~150rpm, 28 ℃ of temperature, ventilation 30L~40L/min, tank pressure 0.02~0.04MPa; Add higher alcohols fatty acid ester defoamer 0.01~0.1g/L; Oxygen dissolving value: be not less than 60% in preceding 12 hours, 12~30 hours mid-terms, 80~95%, 24~40 hours later stages were not less than 80%;
C, advance the fermentation of 0.5 ton of jar, 0.35 ton of dress liquid, technical parameter: mixing speed 100~150rpm, 28 ℃ of temperature, ventilation (pressing fermentating liquid volume) 1.5 times~2 times/min, tank pressure 0.02~0.04MPa; Add higher alcohols fatty acid ester defoamer 0.01~0.1g/L; Oxygen dissolving value: be not less than 60% in preceding 12 hours, 12~48 hours mid-terms, 80~95%, 48~72 hours later stages were not less than 80%; Forced ventilation is to feed sterile air or feed sterile pure oxygen by air compressor machine.
D, fermentation period, 72 hours finish to ferment; The fermented liquid significant parameter is seen Fig. 4.
As can be seen from Figure 4, adopt the measure of fermentor tank forced-ventilation, improved the oxygen dissolving value in the fermentor tank, accelerated the maturation of tea fungus, shortened fermentation period significantly.
The main technical details that adopts the different technologies measure to cultivate tea fungus is seen Fig. 4, adopts the technology of forced-ventilation to obtain good technical indicator and economic benefit in technical scale as can be seen from the table.
Technology of the present invention can be carried out level Four, Pyatyi is amplified, until producing in the fermentor tank more than 100 tons.
Embodiment 2:
Adopt in the quick production black tea fungus technological process of pure bacterium combination and industrial forced ventilation, the preparation of the first step sugar tea liquid is with embodiment 1,
Second step was produced S. cervisiae, wood vinegar bacterium and plant lactobacillus liquid bacterium liquid respectively
Producing of A, yeast saccharomyces cerevisiae bacteria liquid bacterium liquid
Get a S. cervisiae lawn that encircles purifying with transfering loop to the test tube that glucose yeast cream GYC liquid nutrient medium is housed of the postcooling of sterilizing from glucose yeast cream (GYC) culture medium slant bacterial classification, place 25 ℃~35 ℃ incubator to cultivate 3~7 days; Get yeast saccharomyces cerevisiae bacteria liquid bacterium liquid.
Producing of B, wood vinegar bacteria liquid bacterium liquid
Get a wood vinegar bacterium lawn that encircles purifying with transfering loop to the test tube that glucose yeast cream GYC liquid nutrient medium is housed of the postcooling of sterilizing from glucose yeast cream (GYC) culture medium slant bacterial classification, place 25 ℃~35 ℃ incubator to cultivate 3~7 days; Get wood vinegar bacteria liquid bacterium liquid.
Producing of C, plant lactobacillus liquid bacterium liquid
Get a plant lactobacillus lawn that encircles purifying with transfering loop to the test tube that plant lactobacillus substratum LP liquid nutrient medium is housed of the postcooling of sterilizing from plant lactobacillus substratum LP slant strains, place 25 ℃~30 ℃ incubator to cultivate 3~7 days; Get plant lactobacillus liquid bacterium liquid.
The prescription of plant lactobacillus substratum LP liquid nutrient medium: glucose 20g, yeast extract paste 3g, peptone 2g, ammonium sulfate [(NH
4)
2SO
4] 1g, dipotassium hydrogen phosphate [K
2HPO
4] 0.4g, sodium-chlor [NaCl] 10g, lime carbonate [CaCO
3] 1g, fine jade moon fat 20g, pH7.
The 3rd step preparation mixing liquid bacterial classification
Get yeast saccharomyces cerevisiae bacteria liquid bacterium liquid, wood vinegar bacteria liquid bacterium liquid and plant lactobacillus liquid bacterium liquid respectively to aseptic 100-150ml sugar tea liquid with aseptic pipettor, inoculative proportion is 5%~10%, to inoculate the back sugar tea liquid and place Shaking Incubators, 50-200rpm, 25 ℃~35 ℃, cultivated 2~6 days; Get the mixing liquid bacterial classification.
The 4th step forced-ventilation is produced tea fungus
A, preparation primary seed solution, dress 150-250mL sugar tea liquid in the triangular flask of 1000mL, the ratio inoculation mixed bacteria liquid in 5%, 28~35 ℃ of shaking culture, rotating speed 50-100rpm, 24 hours~72 hours time; Get the level liquid seed liquor;
B, preparation secondary seed solution adopt the automatic fermentor tank of 30L, add the sugar tea liquid of 20L, in-situ sterilization; Treat that nutrient solution is cooled to 28 ℃, ratio inoculation primary seed solution in 5%; Mixing speed 100~200rpm, 28~35 ℃ of temperature, ventilation 30L~40L/min, tank pressure 0.02~0.04MPa; Add higher alcohols fatty acid ester defoamer 0.01~0.1g/L; Oxygen dissolving value: be not less than 60% in preceding 12 hours, 12~30 hours mid-terms, 80~95%, 24~40 hours later stages were not less than 80%;
C, advance the fermentation of 0.5 ton of jar, 0.35 ton of dress liquid, technical parameter: mixing speed 50~200rpm, 35 ℃ of temperature, ventilation (pressing fermentating liquid volume) 1.5 times~2 times/min, tank pressure 0.02~0.04MPa; Add higher alcohols fatty acid ester defoamer 0.01~0.1g/L; Oxygen dissolving value: be not less than 60% in preceding 12 hours, 12~48 hours mid-terms, 80~95%, 48~72 hours later stages were not less than 80%; Forced ventilation is to feed sterile air or feed sterile pure oxygen by air compressor machine.
Also have some milk-acid bacterias in natural tea fungus, as plant lactobacillus, but plant lactobacillus is little for the contribution of the maturation of tea fungus, and plant lactobacillus is just because approval acidproof, that compound that also produce local flavor just obtains people.Can select the plant lactobacillus bacterial classification as required.
Claims (6)
1, adopts the quick production black tea fungus technological process of pure bacterium combination and industrial forced ventilation, it is characterized in that: comprise following processing step
(1), the preparation of sugar tea liquid
Get raw material tealeaves 3~10g, sugar 30~100g, water 1000mL brews tealeaves and sugar with boiling water, keeps little 1~10min that boils, and leaves standstill to make the tealeaves precipitation, gets supernatant liquor, packing 150mL/250mL triangular flask, 108 ℃~121 ℃ sterilising treatment 10~25min, standby;
(2), produce S. cervisiae, wood vinegar bacteria liquid bacterium liquid respectively
Producing of A, yeast saccharomyces cerevisiae bacteria liquid bacterium liquid
Get a S. cervisiae lawn that encircles purifying with transfering loop to the test tube that glucose yeast cream GYC liquid nutrient medium is housed of the postcooling of sterilizing from glucose yeast cream (GYC) culture medium slant bacterial classification, place 25 ℃~35 ℃ incubator to cultivate 3~7 days; Get yeast saccharomyces cerevisiae bacteria liquid bacterium liquid;
Producing of B, wood vinegar bacteria liquid bacterium liquid
Get a wood vinegar bacterium lawn that encircles purifying with transfering loop to the test tube that glucose yeast cream GYC liquid nutrient medium is housed of the postcooling of sterilizing from glucose yeast cream (GYC) culture medium slant bacterial classification, place 25 ℃~35 ℃ incubator to cultivate 3~7 days; Get wood vinegar bacteria liquid bacterium liquid;
(3), the mixing liquid bacterial classification produces
Get yeast saccharomyces cerevisiae bacteria liquid bacterium liquid, wood vinegar bacteria liquid bacterium liquid respectively to aseptic 100-200ml sugar tea liquid with aseptic pipettor, inoculative proportion is 5%-10%, will inoculate the back sugar tea liquid and place Shaking Incubators, 50-200rpm, 25 ℃~35 ℃, cultivated 2~5 days; Get the mixing liquid bacterial classification;
(4), forced-ventilation is produced tea fungus
The preparation of A, level liquid seed liquor
The mixing liquid bacterial classification is tapped in the sugar tea liquid after the sterilization in 5% ratio, liquid amount 150~250mL/1000mL triangular flask, 20 ℃~35 ℃ of temperature, 50~200rpm shaking culture 1~3 day, the level liquid seed liquor;
The preparation of B, secondary liquid seeds liquid
The level liquid seed liquor is tapped in the sugar tea liquid after the sterilization in 5% ratio, liquid amount 1000mL/5000mL triangular flask, 20 ℃~35 ℃ of temperature, 50~200rpm shaking culture 2~3 days, secondary liquid seeds liquid;
C, 50L fermentor cultivation
Secondary liquid seeds liquid is tapped in the fermentor tank that sugar tea liquid is housed after the sterilization in 5% ratio, and forced ventilation is kept dissolved oxygen 60~100%, keeps tank pressure 0.02~0.05MPa, 20 ℃~35 ℃ of temperature, 50~200rpm shaking culture 2~4 days;
When total reducing sugar is reduced to 10~25g/L, total acid rises to 6~10g/L, fermentation is finished in pH2.5~3.0, tea fungus liquid.
2, the quick production black tea fungus technological process of the pure bacterium combination and industrial forced ventilation of employing according to claim 1 is characterized in that: the tealeaves in the described sugar tea liquid is the mixture of green tea, black tea, oolong tea, tea dust, all kinds of tea leaf extract, several tealeaves.
3, the quick production black tea fungus technological process of the pure bacterium combination and industrial forced ventilation of employing according to claim 1, it is characterized in that: the sugar in the described sugar tea liquid prescription is brown sugar or white sugar or rock sugar or sucrose or glucose or maltose or honey, the perhaps mixture of any several carbohydrates.
4, the quick production black tea fungus technological process of the pure bacterium combination and industrial forced ventilation of employing according to claim 1, it is characterized in that: the prescription of glucose yeast cream GYC liquid nutrient medium: sugar 50~100g, yeast extract paste 5~10g, lime carbonate 15~30g, water 1000mL.
5, the quick production black tea fungus technological process of the pure bacterium combination and industrial forced ventilation of employing according to claim 1 is characterized in that: described forced ventilation is for feeding sterile air or feeding sterile pure oxygen by air compressor machine.
6, the quick production black tea fungus technological process of the pure bacterium combination and industrial forced ventilation of employing according to claim 1, it is characterized in that: can suitably add defoamer in the C step of described forced-ventilation production tea fungus, silicone emulsion 0.01~0.2g/L, or the fatty acid ester compounded thing of an amount of higher alcohols.
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